Prefabricated wall cast-in-place belt reinforcing device

By using a cast-in-place reinforcement device for cast-in-place strips of prefabricated walls with extended main keels and connectors in prefabricated buildings, the problem of deposition of the through-hole of the pulling screw on the prefabricated wall is solved, the construction efficiency and wall stability are improved, and the construction efficiency and wall stability are avoided. Failure of formwork and quality problems in concrete pouring.

CN222161990UActive Publication Date: 2024-12-13BEIJING URBAN CONSTR NORTH CONSTR
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Patent Information

Application Number
CN202420288207.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-07
Publication Date
2024-12-13
Estimated Expiration
2034-02-07

AI Technical Summary

Technical Problem

In prefabricated buildings, the reserved through-holes of the pull-out screw rods on the prefabricated walls is prone to deviation, which leads to difficulty in installing the formwork, repeated openings and reinforcement leads to damage to the formwork, and low construction efficiency. Some people ignore reinforcement measures for the construction progress, resulting in When pouring concrete, there are problems such as mold expansion, mold explosion, and slurry flow.

Method used

The cast-in-place reinforcement device of prefabricated wall body is adopted, including the extended main keel and the connecting piece, which is connected to the prefabricated wall through sponge strips, and the secondary keel and the pull-out screw are set to avoid reserved through holes and achieve a close connection between the template and the cast-in-place belt. Enhance the stability and seismic resistance of the wall structure.

Benefits of technology

Effectively avoids formwork damage, improves formwork turnover, ensures the flatness and verticality of concrete pouring, improves construction efficiency and seismic performance of walls, reduces stress concentration, and avoids mold swelling, mold explosion, and slurry flow. .

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a prefabricated wall cast-in-place belt reinforcing device, and relates to the field of fabricated buildings. The cast-in-place belt is connected with the prefabricated wall; and the reinforcing component is arranged outside the prefabricated wall and is connected with the cast-in-place belt. The utility model provides a cast-in-place belt reinforcing device for a prefabricated wall body, which avoids the phenomenon that a template is repeatedly punched due to deviation of a screw hole, effectively reduces the damage of the template and improves the turnover rate of the template.
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Description

Technical Field

[0001] The utility model relates to the field of assembled buildings, in particular to a prefabricated wall cast-in-place strip reinforcement device. Background Art

[0002] In the vertical structure of prefabricated buildings, the edge columns and corner columns of various shear wall structures are cast-in-place (referred to as vertical cast-in-place strips), and the prefabricated walls that are closely connected to the cast-in-place strips are assembled. Prefabricated walls are assembled at the ends of the cast-in-place strips (corner columns), and cast-in-place strips (straight columns) are arranged on the side of the prefabricated wall away from the corner columns. Before pouring the cast-in-place strips, formwork needs to be installed on both sides of the cast-in-place strips. Independent formwork, primary and secondary keels and tension screws are installed at each cast-in-place strip. The first row of tension screws close to the prefabricated wall needs to be inserted into the prefabricated wall, and the through holes for the tension screws need to be reserved during the deepening and production of the prefabricated wall.

[0003] In actual construction, there is still a phenomenon that the reserved through holes for tension screws on the prefabricated wall are misaligned during the production of prefabricated walls (horizontal deviation, vertical deviation). Once there is deviation in one direction, the template holes cannot correspond to each other during the later installation, resulting in the inability of the tension screws to pass through; new holes are drilled in the template to reinforce the cast-in-place strips, and repeated drilling of holes accelerates the damage of the template and reduces the turnover rate; the construction workers have a weak sense of responsibility, and some of them no longer take reinforcement measures for the misaligned screw eyes in order to speed up the construction progress and facilitate construction. When pouring concrete, mold expansion, mold bursting, and slurry flow occur, and after the mold is removed, problems such as hewing, flatness, and verticality are unqualified. Utility Model Content

[0004] The utility model provides a prefabricated wall cast-in-place strip reinforcement device, which avoids the phenomenon of repeated hole opening in the template due to the deviation of the screw hole, effectively reduces the damage of the template and improves the turnover rate of the template.

[0005] In order to solve the above technical problems, the technical solution of the utility model is as follows:

[0006] The embodiment of the utility model provides a prefabricated wall cast-in-place strip reinforcement device, comprising:

[0007] Precast walls;

[0008] A cast-in-place strip connected to the prefabricated wall;

[0009] The reinforcement component is arranged outside the prefabricated wall and connected to the cast-in-place belt.

[0010] Furthermore, the reinforcement device includes a template, which is arranged outside the cast-in-place zone, and one end of the template is connected to the prefabricated wall through a sponge strip, and the sponge strip is vertically arranged.

[0011] Furthermore, the reinforcing component also includes a secondary keel, and the secondary keel is arranged on the outer surface of the template. There are a plurality of secondary keels and the secondary keels are arranged vertically.

[0012] Furthermore, the reinforcing component also includes a first tension screw rod, which is arranged on the cast-in-place strip and penetrates the formwork, and there are a plurality of the first tension screw rods.

[0013] Furthermore, the reinforcement component further includes a first main keel, and the first main keel is arranged outside the secondary keel;

[0014] The first main keel has a plurality of first main keels, and is perpendicular to the secondary keel;

[0015] The first main keel is connected to the first tension screw rod.

[0016] Furthermore, the reinforcement component further includes a second main keel, and the second main keel is arranged outside the prefabricated wall and the cast-in-place belt;

[0017] The second main keel is located in the wall length direction of the prefabricated wall and has a plurality of keels, which are perpendicular to the secondary keels;

[0018] The second main keel is connected to the first tension screw rod.

[0019] Furthermore, the first main keel and the second main keel are both double steel tube structures, and the first main keel and the second main keel are connected by a connecting piece.

[0020] Furthermore, the connecting member includes a first inner sleeve, a second inner sleeve and a second tension screw;

[0021] One end of the first inner sleeve is inserted into the first main keel;

[0022] One end of the second inner sleeve is inserted into the second main keel;

[0023] The other end of the first inner sleeve is connected to the other end of the second inner sleeve by implementing a second tension screw.

[0024] Furthermore, the first inner sleeve and the second inner sleeve are both L-shaped steel pipes.

[0025] In any of the above schemes, preferably,

[0026] The above solution of the utility model includes at least the following beneficial effects:

[0027] The precast wall cast-in-place strip reinforcement device described in the utility model adopts an extended main keel, which can be extended to the cast-in-place strip area at both ends of the corresponding precast wall, and the extended main keels on the front and rear sides are pressed against the wall panel formwork at the left and right ends of the precast wall through the tension screws arranged in the cast-in-place strip area, so as to achieve the closure of the front and rear sides of the cast-in-place strip, so as to wait for the subsequent pouring construction of the cast-in-place strip; there is no tension screw penetrating the precast wall at the overlapping part of the precast wall and the cast-in-place strip formwork, and there is no need to reserve a through hole for the tension screw to pass through during the production of the precast wall, and there is no deviation of the reserved through hole, which causes repeated drilling of holes in the formwork on site, resulting in serious wear and damage, thereby reducing the practical cycle of the formwork; secondly, it is avoided that some construction personnel no longer take reinforcement measures on the misaligned screw eye parts for the sake of construction progress and convenient construction, which leads to the expansion of the formwork, explosion of the formwork, and slurry flow during concrete pouring, and the problems of unqualified cutting, flatness and verticality after demolding. This reinforcement structure form is smoother and more efficient. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural schematic diagram of the prefabricated wall cast-in-place strip reinforcement device of the utility model;

[0029] Figure 2 It is a perspective view of the prefabricated wall cast-in-place strip reinforcement device of the utility model.

[0030] Description of reference numerals:

[0031] 1. Secondary purlin; 2. First tension screw; 3. Second main purlin; 4. Wall making; 5. Cast-in-place strip; 6. First main purlin; 8. Formwork; 71. First inner casing; 72. Second inner casing; 73. Second tension screw. DETAILED DESCRIPTION

[0032] The exemplary embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. Although the exemplary embodiments of the present invention are shown in the accompanying drawings, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to enable a more thorough understanding of the present invention and to fully convey the scope of the present invention to those skilled in the art.

[0033] like Figure 1 As shown, an embodiment of the utility model provides a prefabricated wall cast-in-place strip reinforcement device, comprising:

[0034] Precast wall 4;

[0035] A cast-in-place strip 5 connected to the prefabricated wall 4;

[0036] The reinforcement component is arranged outside the prefabricated wall 4 and connected to the cast-in-place belt 5 .

[0037] As shown, the reinforcing component further includes a secondary keel 1, and the secondary keel 1 is arranged on the outer surface of the template 8. The secondary keel 1 has a plurality of roots and is arranged vertically;

[0038] In the embodiment of the utility model, the template in the reinforcement device is a structural support arranged outside the cast-in-place belt 5, and is fixed by a sponge strip connected to the prefabricated wall 4. The sponge strip is arranged vertically, that is, perpendicular to the wall direction. The reinforcement device provides additional support and fixation outside the cast-in-place belt 5. At the same time, through the connection of the sponge strip, the prefabricated wall and the cast-in-place belt 5 form an integral structure. The steel-clad wood secondary keel 1 is arranged in the vertical direction of the cast-in-place belt 5. The spacing of the secondary keel 1 is determined by actual calculation. The secondary keels are arranged at the edges and corners of the template 8 to prevent the deformation and slurry flow of the joints during pouring. By setting the template 8, the cast-in-place The stiffness and stability of the belt 5 enable the reinforcement device to better bear the load, thereby enhancing the stability of the entire wall structure. The setting of the reinforcement device can effectively improve the seismic performance of the wall, and reduce its deformation and damage under external forces such as earthquakes by increasing the stiffness and bearing capacity of the wall. The setting of the template 8 can make the construction of the cast-in-place belt 5 more convenient and quick, while also reducing the damage to the prefabricated wall structure and improving the construction efficiency. The reinforcement device can be flexibly applied to various prefabricated wall 4 structures, not only for the reinforcement of newly built walls, but also for the later reinforcement of existing walls, and has certain economy and practicality.

[0039] like Figure 1 to Figure 2 As shown, the reinforcing component further includes a first tensioning screw rod 2, which is arranged on the cast-in-place belt 5 and penetrates the formwork 8, and there are a plurality of the first tensioning screw rods 2.

[0040] In the embodiment of the utility model, the first tension screw 2 is a kind of reinforcement component used to strengthen the connection between the cast-in-place strip 5 and the prefabricated wall 4. The first tension screw 2 is a plurality of first tension screws 2 arranged on the cast-in-place strip. The tension screws are arranged on the cast-in-place strip according to the calculated spacing. The first tension screws 2 avoid the prefabricated wall 4. By passing the first tension screw 2 through the formwork 8, the cast-in-place strip 5 and the formwork 8 are tightly connected, increasing their force-bearing area, and improving the stability and strength of the connection. The setting of the first tension screw 2 can disperse the load to multiple points and reduce the situation where the load is concentrated on a single point, thereby reducing the stress concentration of the wall structure and improving the overall bearing capacity. By increasing the connection strength between the cast-in-place strip 5 and the formwork 8, the first tension screw 2 can effectively improve the seismic performance of the wall, increase its force-bearing capacity and stability. The setting of the first tension screw 2 can facilitate later disassembly and adjustment, and is convenient for maintenance and renovation.

[0041] like Figure 1 to Figure 2As shown, the reinforcement component further includes a first main keel 6, and the first main keel 6 is arranged outside the secondary keel 1;

[0042] The first main keel 6 has a plurality of keels and is perpendicular to the secondary keel 1;

[0043] The first main keel 6 is connected to the first tension screw rod 2 .

[0044] In the embodiment of the utility model, the first main keel 6 is a kind of reinforcement component used to enhance the stability and bearing capacity of the wall structure. It is arranged outside the secondary keel 1 and is perpendicular to the secondary keel 1. The first main keel 6 is connected to the first tension screw 2. Double steel pipe main keels 6 are arranged horizontally on each side of the cast-in-place belt 5. The main keels 6 on both sides of the wall are reinforced with screw butterfly pieces. The first main keel 6 can form a more solid frame in the wall structure by being arranged vertically with the secondary keel 1. The connection with the first tension screw 2 can increase the overall rigidity and stability of the wall and improve the wall. Bearing capacity. Due to the connection between the first main keel 6 and the first tension screw 2, the load of the wall can be effectively dispersed to multiple points, reducing the situation where the load is concentrated on a single point, improving the seismic performance of the wall, and reducing the degree of stress concentration. The setting of the first main keel 6 can increase the stability of the wall structure, prevent the tilting and deformation of the wall, and enable the wall to withstand external loads and earthquakes. The setting of the first main keel 6 can make the construction process more convenient and increase the efficiency of construction. At the same time, it is also convenient for later maintenance and renovation, and convenient for the inspection and adjustment of the wall structure.

[0045] like Figure 1 to Figure 2 As shown, the reinforcement component further includes a second main keel 3, and the second main keel 3 is arranged outside the prefabricated wall 4 and the cast-in-place belt 5;

[0046] The second main keel 3 is located in the wall length direction of the prefabricated wall 4, and has a plurality of them, which are perpendicular to the secondary keel 1;

[0047] The second main keel 3 is connected to the first tension screw rod 2 .

[0048] In the embodiment of the utility model, the second main keel 3 is a kind of reinforcement component used to further enhance the connection and stability between the prefabricated wall 4 and the cast-in-place strip 5. It is arranged outside the prefabricated wall 4 and the cast-in-place strip 5, located in the wall length direction of the prefabricated wall 4, and perpendicular to the secondary keel 1. The second main keel 3 is connected to the first tension screw 2. Double steel pipe main keels 3 are arranged horizontally on each side of the cast-in-place strip 5. The main keels 3 on both sides of the wall are reinforced with screw butterfly pieces. Extended main keels 3 are arranged on both sides in the wall length direction to tie the prefabricated wall and the cast-in-place strips 5 at both ends into a whole. The second main keel 3 can increase the connection strength between the prefabricated wall 4 and the cast-in-place strip 5 by connecting with the prefabricated wall. Improving the stability of the overall structure and the connection with the first tension screw 2 can further enhance the bearing capacity of the wall. The setting of the second main keel 3 can increase the overall stiffness of the wall structure, so that the wall can better resist the effects of external loads and earthquakes, and improve the seismic performance of the wall. The setting of the second main keel 3 can disperse the load to multiple points and reduce the situation where the load is concentrated on a single point, thereby reducing the stress concentration of the wall structure and improving the overall bearing capacity. By increasing the connection strength and body stiffness between the prefabricated wall 4 and the cast-in-place belt 5, the second main keel 3 can improve the stability and durability of the wall, prevent the tilt and deformation of the wall, and extend the service life of the wall.

[0049] like Figure 1 to Figure 2 As shown, the first main keel 6 and the second main keel 3 are both double steel tube structures, and the first main keel 6 and the second main keel 3 are connected by a connecting piece.

[0050] In the embodiment of the utility model, the first main keel 6 and the second main keel 3 are both double steel pipe structures and are connected together. The cast-in-place belt 5 is fixed to the first main keel 6 and the second main keel 3 on both sides of the wall by steel pipes and fasteners. The transition part of the cast-in-place belt 5 adopts an L-shaped steel pipe inserted into the first main keel 6 and the second main keel 3 at the corner. The long side direction of the L-shaped steel pipe is inserted into the first main keel 6 and the second main keel 3, and the short side is the first tension screw 2 fixing point. The first tension screw 2 is reinforced with the L-shaped steel pipe on both sides of the corner. The long side direction of the L-shaped steel pipe is inserted into the first main keel 6 and the second main keel 3, and the short side is the first tension screw 2 butterfly piece fixing point. The double steel pipe structure has high rigidity and strength. The first main keel 6 and The second main keel 3 is connected together to form a more solid and stable frame structure, thereby enhancing the overall stability of the wall. The double steel tube structure has a higher bearing capacity. By connecting the first main keel 6 and the second main keel 3, the overall bearing capacity of the wall can be increased, so that the reinforcement device can withstand a larger load. The double steel tube structure has good seismic resistance. By connecting the first main keel 6 and the second main keel 3 together with the connecting piece, the overall stiffness and stability of the wall can be improved, and its ability to resist seismic forces can be enhanced. The double steel tube structure has good engineering plasticity and can be easily constructed and installed. At the same time, the setting of the connecting piece also facilitates later maintenance and modification, and is convenient for inspection and adjustment of the wall structure.

[0051] like Figure 1 to Figure 2 As shown, the connecting member includes a first inner sleeve 71, a second inner sleeve 72 and a second tension screw 73;

[0052] One end of the first inner sleeve 71 is inserted into the first main keel 6;

[0053] One end of the second inner sleeve 72 is inserted into the second main keel 3;

[0054] The other end of the first inner sleeve 71 is connected to the other end of the second inner sleeve 72 by implementing a second tension screw 73 .

[0055] In the embodiment of the utility model, the first inner sleeve 71 and the second inner sleeve 72 tightly connect the first main keel 6 and the second main keel 3 together, which increases the stability and strength of the connection, so that a stronger connection is formed between the main keels; the long side direction of the first inner sleeve 71 is inserted into the first main keel 6, and the long side direction of the second inner sleeve 72 is inserted into the second main keel 3, and the short sides of the first inner sleeve 71 and the second inner sleeve 72 are the fixing points of the second tension screw 73; the first main keel 6 and the second main keel 3 are tightly connected together by the connecting piece, which can improve the overall rigidity and stability of the wall and enhance its ability to resist seismic force; the setting of the connecting piece makes the connection between the main keels more flexible, convenient for later disassembly and adjustment, and easy for maintenance and renovation; it avoids some construction personnel from no longer taking reinforcement measures on the misaligned screw eye parts for the sake of construction progress and convenience of construction, resulting in mold expansion, mold bursting, and slurry flow during concrete pouring, and problems of cutting, flatness, and verticality failing to meet the standards after demolding.

[0056] like Figure 1 to Figure 2 As shown, the first inner sleeve 71 and the second inner sleeve 72 are both L-shaped steel pipes.

[0057] In the embodiment of the utility model, the L-shaped steel pipe has high rigidity and strength. By using the L-shaped steel pipe as the first inner sleeve 71 and the second inner sleeve 72, the overall rigidity and strength of the connecting piece are increased, and the stability and durability of the connection are improved; the L-shaped steel pipe can provide a more solid and stable support between the main keels, which can increase the overall stability of the wall structure and prevent the tilting and deformation of the wall; the L-shaped steel pipe as the material of the connecting piece has good engineering plasticity and can be easily constructed and installed.

[0058] First, the vertical cast-in-place strip 5 is matched and assembled. When the template 8 is installed, it overlaps with the prefabricated wall 4 by 8-10cm. Before the template 8 is installed, sponge strips are vertically pasted on the edges of the prefabricated wall 4 on both sides, which can effectively avoid the slurry flow phenomenon between the template and the prefabricated wall; then, the steel-clad wood secondary keel 1 is arranged in the vertical direction of the cast-in-place strip 5, and the spacing of the secondary keel 1 is determined by actual calculation. The secondary keel 1 is set at the edge of the template 8 and the corners to prevent the joint deformation and slurry flow phenomenon during pouring; the first tension screw 2 is arranged on the cast-in-place strip 5 according to the calculated spacing, and the first tension screw 2 avoids the prefabricated wall 4; each side of the cast-in-place strip 5 A double steel pipe first main keel 6 is arranged horizontally; the first main keels 6 on both sides of the wall are reinforced with screw butterfly pieces; extended second main keels 3 are arranged on both sides of the wall in the long direction, and the prefabricated wall 4 and the cast-in-place strips 5 at both ends are tied into a whole; the cast-in-place strip 5 is fixed to the first main keel 6 and the second main keel 3 on both sides of the wall with a l connector at the end; the corner of the cast-in-place strip 5 is inserted into the main keels on both sides of the corner with an L-shaped steel pipe, the long side of the L-shaped steel pipe is inserted into the main keel, and the short side is the fixing point of the second tension screw 73; the second tension screw 73 is used to reinforce the L-shaped steel pipe on both sides of the corner.

[0059] The above is a preferred embodiment of the present invention. It should be pointed out that, for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.

Claims

1. A prefabricated wall cast-in-place reinforcement device, It is characterized in that include: Precast walls (4); A cast-in-place strip (5) connected to the prefabricated wall (4); A reinforcing component is arranged outside the prefabricated wall (4) and connected to the cast-in-place strip (5); the reinforcing device comprises a template (8), the template (8) is arranged outside the cast-in-place strip (5), and one end of the template (8) is connected to the prefabricated wall (4) via a sponge strip, and the sponge strip is arranged vertically; the reinforcing component also comprises a secondary keel (1), the secondary keel (1) is arranged on the outer surface of the template (8), and the secondary keel (1) has a plurality of roots and is arranged vertically; the reinforcing component also comprises a first tension screw (2), the first tension screw (2) is arranged on the cast-in-place strip (5), penetrates the template (8), and the first tension screw (2) has a plurality of roots; the reinforcing component also comprises a first main keel (6), and the first main keel (6) is arranged outside the secondary keel (1); The first main keel (6) has a plurality of first main keels (6) and is perpendicular to the secondary keel (1); The first main keel (6) is connected to the first tension screw rod (2); the reinforcement component further comprises a second main keel (3), and the second main keel (3) is arranged outside the prefabricated wall (4) and the cast-in-place strip (5); The second main keel (3) is located in the wall length direction of the prefabricated wall (4), and has a plurality of keels, which are perpendicular to the secondary keel (1); The second main keel (3) is connected to the first tension screw (2); the first main keel (6) and the second main keel (3) are both double steel tube structures, and the first main keel (6) and the second main keel (3) are connected via a connecting piece; the connecting piece comprises a first inner sleeve (71), a second inner sleeve (72) and a second tension screw (73); One end of the first inner sleeve (71) is inserted into the first main keel (6); One end of the second inner sleeve (72) is inserted into the second main keel (3); The other end of the first inner sleeve (71) is connected to the other end of the second inner sleeve (72) by implementing a second tension screw (73); the first inner sleeve (71) and the second inner sleeve (72) are both L-shaped steel pipes.