Energy-saving and efficient reciprocating air compressor

By using a deformable first elastic valve disc and piston unit in the reciprocating air compressor, combined with the air filtration, cooling and dust removal system, the problems of easy equipment damage and inconvenient maintenance are solved, and efficient and energy-saving air compression effect is achieved , and extends the service life of the equipment.

CN222162849UInactive Publication Date: 2024-12-13QUANZHOU JINGHAI TECHNOLOGY CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420867799.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-25
Publication Date
2024-12-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Reciprocating air compressors are prone to failure during long-term continuous operation, and are inconvenient to repair and are difficult to repair after damage.

Method used

A reciprocating air compressor including a deformable first elastic valve flap and a piston unit is designed. By providing the first elastic valve flap and a piston part in the cavity, the air intake and compression is realized, and the structure is simple and not easily damaged. , and reduce impurities entering and extend service life by providing a first air filter, cooler and cyclone dust collector.

Benefits of technology

It realizes the simplicity and practicality of the structure, extends the service life of the equipment, reduces the difficulty of maintenance, and improves air quality and compression efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222162849U_ABST
    Figure CN222162849U_ABST
Patent Text Reader

Abstract

An energy-saving and efficient reciprocating air compressor comprises an air inlet pipe, a first air filter, a compressed air outlet pipe, a cooler, a cyclone dust collector and a machine body, an air inlet of the machine body is connected with the air inlet pipe, an air outlet of the machine body is communicated with the inlet end of the cooler, and at least one cavity for air circulation is formed in the machine body. According to the air suction valve, the deformable first elastic valve clack and the piston part are arranged in the cavity, on one hand, when the piston part moves in the direction away from the first elastic valve clack, the first elastic valve clack is driven to deform in the direction towards the piston part, so that an air inlet channel is formed, and the air suction action is completed; when the piston part moves in the direction close to the first elastic valve clack, the first elastic valve clack is pushed to deform, the air inlet channel is filled with a part of the first elastic valve clack after the part of the first elastic valve clack deforms, and therefore air compression is completed to form high-pressure air, and the air compressor is simple in structure, not prone to damage and convenient to maintain.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the field of reciprocating air compressors, in particular to an energy-saving and efficient reciprocating air compressor. Background Art

[0002] In the production process of plastic bottles, the heated and softened plastic needs to be blown with high-pressure air in the mold to expand and solidify into the desired shape of the bottle. In this process, a reciprocating air compressor is required to provide high-pressure air.

[0003] Reciprocating air compressors are often in long-term continuous operation and are prone to failure. Utility Model Content

[0004] The utility model provides an energy-saving and efficient reciprocating air compressor, the main purpose of which is to overcome the defect that the reciprocating air compressor is difficult to repair after being damaged.

[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0006] The present disclosure provides an energy-saving and efficient reciprocating air compressor, comprising an air intake pipe for connecting external air to enter; a first air filter, which is arranged on the air intake pipe, and the first air filter is used to filter the air in the air intake pipe; a compressed air outlet pipe; a cooler for cooling the air; a cyclone dust collector, the outlet end of the cooler is connected to the air intake end of the cyclone dust collector through a pipeline, the outlet end of the cyclone dust collector is connected to the compressed air outlet pipe, and the cyclone dust collector is used to remove particulate matter in the air; and a body, the air inlet of the body is connected to the air intake pipe, the air outlet of the body is connected to the inlet end of the cooler, at least one cavity for air circulation is arranged in the body, the cavity is respectively connected to the air inlet and the air outlet, a deformable first elastic valve flap and a piston unit are arranged in the cavity, and a power unit is arranged on the body, and a part of the first elastic valve flap is arranged between the air inlet and The air inlet of the air intake port is shaped like a cylinder and has a plurality of cylinders, each of which is adapted to move along the axis of the piston portion of the air intake duct. The cylinder has a plurality of cylinders, each of which is adapted to move along the axis of the piston portion of the air intake duct. The cylinder has a plurality of cylinders, each of which is adapted to move along the axis of the piston portion of the air intake duct. The cylinder has a plurality of cylinders, each of which is adapted to move along the axis of the piston portion of the air intake duct. The cylinder has a plurality of cylinders, each of which is adapted to move along the axis of the piston portion of the air intake duct.

[0007] In a possible implementation, a first water inlet pipe is provided on a portion of the cooler, a cooling water drain pipe is provided on another portion of the cooler, and a safety valve is provided on the cooler.

[0008] In a possible implementation, a return pipe is provided on the air outlet end of the cyclone dust collector, and the outlet end of the return pipe is connected to the air inlet of the body.

[0009] In a possible implementation, a second air filter is provided on the return pipe, and the second air filter is used to filter the air in the return pipe.

[0010] In a possible implementation, a check valve is provided on the air outlet end of the cyclone dust collector.

[0011] In a possible implementation, an oil pump is disposed on the lower portion of the machine body, and an oil return pipe is disposed on the lower portion of the machine body, and the oil return pipe is connected to a liquid inlet pipe of the oil pump.

[0012] In a possible implementation, an oil pressure gauge is provided on the liquid inlet pipe of the oil pump.

[0013] In a possible implementation, the power unit has a motor and a pulley, the motor is used to drive the pulley to rotate, and when the pulley rotates, the kinetic energy output end of the pulley is connected to the kinetic energy input end of the piston unit to drive the piston part to reciprocate.

[0014] Compared with the prior art, the beneficial effects produced by the utility model are:

[0015] The utility model has a simple structure and strong practicality. By arranging a deformable first elastic valve flap and a piston part in the cavity, on the one hand, when the piston part moves in a direction away from the first elastic valve flap, the air in the cavity passes through the air hole, thereby driving the first elastic valve flap to deform in the direction of the piston part, so that an air intake channel is formed between the first elastic valve flap and the air inlet, and the air in the air intake pipe enters the cavity through the air intake channel to complete the suction action. When the piston part moves in a direction close to the first elastic valve flap, the air between the piston part and the first elastic valve flap pushes the first elastic valve flap to deform, and a part of the first elastic valve flap is deformed and filled in the air intake channel, so that the air in the cavity flows through the air hole toward the air outlet, thereby completing the compression of the air and forming high-pressure air. The structure is simple and not easy to damage, and it is also easy to maintain. On the other hand, by arranging a first air filter to reduce impurities entering the body, by arranging a cooler to cool the air, the cyclone dust collector and the compressed air outlet pipe are effectively protected, thereby extending the service life of the cyclone dust collector and the compressed air outlet pipe. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 A schematic diagram of the structure of the machine.

[0017] Figure 2 It is a schematic diagram of the structure when the piston part moves in a direction away from the first elastic valve disc, wherein the arrow direction is the flow direction of air.

[0018] Figure 3 It is a schematic diagram of the structure when the piston part moves toward the direction close to the first elastic valve disc, wherein the arrow direction is the flow direction of air.

[0019] Figure 4 It is a schematic diagram of embodiment 1. DETAILED DESCRIPTION

[0020] The embodiments of the present invention are described in detail below. Examples of the embodiments are shown in the accompanying drawings. The same or similar reference numerals in each figure represent the same or similar elements or elements with the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0021] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0022] Unless otherwise defined, the technical or scientific terms used herein shall have the usual meanings understood by persons of ordinary skill in the field to which the utility model belongs. The words "first", "second" and similar terms used in the patent application specification and claims of the utility model do not indicate any order, quantity or importance, but are only used to distinguish different components. "Include" or "comprise" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Inside", "outside", "upper", "lower" and the like are only used to indicate relative positional relationships. When the absolute position of the described object changes, the relative positional relationship may also change accordingly. "Multiple" means at least two.

[0023] Embodiment 1, refer to Figure 4 , an energy-saving and efficient reciprocating air compressor, including an air inlet pipe 10, a first air filter 11, a compressed air outlet pipe 50, a cooler 12, a cyclone dust collector 15 and a body 16.

[0024] Reference Figure 1 , Figure 2 and Figure 3 At least one cavity 17 for air circulation is provided in the body 16, and the cavity 17 is respectively connected to the air inlet 18 and the air outlet 19. A deformable first elastic valve flap 20 and a piston unit 21 are provided in the cavity 17, and a power unit is provided on the body 16.

[0025] Reference Figure 1 , Figure 2 and Figure 3 and Figure 4 The air intake pipe 10 is used to connect the outside air to enter.

[0026] Reference Figure 4The first air filter 11 is disposed on the air intake pipe 10 and is used to filter the air in the air intake pipe 10 to remove large particles of impurities.

[0027] Reference Figure 4 The cooler 12 is used to cool the air. A first water inlet pipe 14 is provided on a part of the cooler 12, a first water inlet pipe 13 is provided on another part of the cooler 12, and a safety valve 30 is provided on the cooler 12. The first water inlet pipe 14 has flowing cooling water.

[0028] Reference Figure 4 The outlet end of the cooler 12 is connected to the air inlet end of the cyclone dust collector 15 through a pipeline, and the air outlet end of the cyclone dust collector 15 is connected to the compressed air outlet pipe 50.

[0029] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The cyclone dust collector 15 is used to remove particulate matter in the air. The air inlet 18 of the body 16 is connected to the air inlet pipe 10, and the air outlet 19 of the body 16 is connected to the inlet end of the cooler 12. A return pipe 31 is provided on the air outlet end of the cyclone dust collector 15, and the outlet end of the return pipe 31 is connected to the air inlet 18 of the body 16.

[0030] Reference Figure 4 A check valve 32 is provided on the air outlet end of the cyclone dust collector 15 .

[0031] Reference Figure 4 An oil pump 33 is disposed on the lower part of the machine body 16 , and an oil return pipe 34 is disposed on the lower part of the machine body 16 , and the oil return pipe 34 is connected to the liquid inlet pipe of the oil pump 33 .

[0032] Reference Figure 4 An oil pressure gauge 36 is provided on the inlet pipe of the oil pump 33. In this embodiment, the specific oil pump draws oil through the inlet pipe to lubricate the inside of the body 16, and the oil pressure gauge 36 is used to monitor the oil pressure state to ensure stable operation.

[0033] Reference Figure 1 , Figure 2 and Figure 3 A portion of the first elastic valve flap 20 is arranged between the air inlet 18 and the cavity 17, and another portion of the first elastic valve flap 20 is filled in the cavity 17. An air hole 50 for air flow is arranged on the first elastic valve flap 20. The power unit is used to provide power to the piston unit 21 so that the piston unit 54 of the piston unit 21 reciprocates in the cavity 17 to achieve air compression.

[0034] Reference Figure 1 , Figure 2and Figure 3 When the piston unit 54 moves in a direction away from the first elastic valve flap 20, the air in the cavity 17 passes through the air hole 50, thereby driving the first elastic valve flap 20 to deform in the direction of the piston unit 54, so that an air intake channel is formed between the first elastic valve flap 20 and the air inlet 18, and the air in the air intake pipe 10 enters the cavity 17 through the air intake channel.

[0035] Reference Figure 1 , Figure 2 and Figure 3 When the piston unit 54 moves toward the direction close to the first elastic valve flap 20, the air between the piston unit 54 and the first elastic valve flap 20 pushes the first elastic valve flap 20 to deform, and a part of the first elastic valve flap 20 is deformed and fills the air inlet channel, so that the air in the cavity 17 flows toward the air outlet 19 through the air hole 50.

[0036] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The power unit has a motor 40 and a pulley 41. The motor 40 is used to drive the pulley 41 to rotate. When the pulley 41 rotates, the kinetic energy output end of the pulley 41 is connected to the kinetic energy input end of the piston unit 21 to drive the piston unit 54 to reciprocate.

[0037] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 The compressed air enters the cooler 12 through the air outlet 19, and the cooler 12 effectively reduces the air temperature through the water circulation of the first water inlet pipe 14 and the first water inlet pipe 13. The cooled air enters the cyclone dust collector 15, and the particulate matter in the air is removed by the cyclone separation principle to further purify the air. A check valve 32 is provided at the air outlet of the cyclone dust collector 15 to prevent the purified air from flowing back.

[0038] Reference Figure 4 The return pipe 31 is provided with a second air filter 32, and the second air filter 32 is used to filter the air in the return pipe 31, and the air flows back into the cavity 17 through the return pipe 31. In this embodiment, the return pipe 31 is specifically provided to guide part of the purified air back to the air inlet of the body 16. The second air filter 32 is installed on the return pipe 31 to perform secondary filtering on the returned air.

[0039] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4Working principle: When the motor 40 is started, the pulley 41 is driven to rotate, and the piston unit 54 reciprocates in the cavity 17 through the connection between the pulley 41 and the piston unit 21. When the piston unit 54 moves backward, the first elastic valve flap 20 is deformed to form an air intake channel. The outside air enters the cavity 17 through the air intake channel after being filtered by the first air filter 11. When the piston unit 54 moves forward, the air in the cavity 17 is compressed, and the first elastic valve flap 20 closes the air intake channel. The compressed air enters the cooler 12 through the air outlet 19 for cooling, and then the particulate matter is removed by the cyclone dust collector 15, and finally output through the air outlet pipe. In addition, part of the purified air flows back to the air intake through the return pipe 31 and the second air filter 32, which improves the overall efficiency and air quality of the reciprocating air compressor. The setting of the safety valve 30 and the check valve 32 ensures the safe operation of the reciprocating air compressor and the correctness of the air flow direction. Through the structure and working principle described above, the reciprocating air compressor provided in this embodiment can efficiently provide purified compressed air while ensuring the stability of the equipment and the convenience of use.

[0040] Example 2, refer to Figure 2 and Figure 3 The difference between the second embodiment and the first embodiment is that the first elastic valve flap 20 is in another part of the cavity 17 and is arranged transversely in the flow direction of the air.

[0041] The other structures are similar to those of the first embodiment and will not be described in detail here.

[0042] Example 3, refer to Figure 1 , Figure 2 and Figure 3 The difference between the third embodiment and the first embodiment is that a deformable second elastic valve flap 51 is arranged above the first valve flap, a part of the second elastic valve flap 51 is arranged between the air outlet 19 and the cavity 17, and another part of the second elastic valve flap 51 is filled in the cavity 17.

[0043] Reference Figure 1 , Figure 2 and Figure 3 A portion of the second elastic valve flap 51 is disposed between the air outlet 19 and the cavity 17 , and another portion of the second elastic valve flap 51 is filled in the cavity 17 .

[0044] Reference Figure 1 , Figure 2 and Figure 3 When the piston unit 54 moves in a direction away from the second elastic valve flap 51 , a portion of the second elastic valve flap 51 is filled between the air outlet 19 and the cavity 17 to prevent air from leaking from the air outlet 19 during air intake.

[0045] Reference Figure 1, Figure 2 and Figure 3 When the piston unit 54 moves toward the direction approaching the second elastic valve flap 51, the air between the piston unit 54 and the second elastic valve flap 51 pushes the second elastic valve flap 51 to deform, so that an air outlet channel is formed between the second elastic valve flap 51 and the air outlet 19, and the air in the cavity 17 is discharged through the air outlet channel and flows to the cooler 12.

[0046] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 In this embodiment, the specific air intake pipe 10 is configured as a main passage connecting the outside world with the inside of the reciprocating air compressor, through which the outside air is introduced.

[0047] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , The first air filter 11: is located on the air intake pipe 10, and is responsible for initially filtering out impurities such as dust and particles in the air to ensure the quality of the introduced air, thereby extending the service life of the internal components of the body 16.

[0048] Air compression and power transmission mechanism:

[0049] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Cavity 17 and piston unit 21: A cavity 17 is arranged inside the body 16 for air circulation. A piston unit 21 is arranged inside the cavity 17, and the piston unit 54 is driven to reciprocate by the power unit to achieve air compression.

[0050] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Power unit: has a motor 40 and a pulley 41. After the motor 40 is started, it drives the pulley 41 to rotate, and through the connection between the pulley 41 and the piston unit 21, the rotation energy is converted into the reciprocating power of the piston unit 54, thereby compressing the air.

[0051] Air cooling and dust removal system:

[0052] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Cooler 12: Cools the compressed hot air through water circulation, reduces the air temperature and improves the quality of compressed air.

[0053] Reference Figure 1 , Figure 2, Figure 3 and Figure 4 , Cyclone dust collector 15: uses cyclone separation technology to effectively remove particulate matter in the cooled air and further purify the air. It is connected to the cooler 12 through a pipeline to ensure the correctness of the air flow direction.

[0054] Reflux and secondary filtration system:

[0055] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Return pipe 31: A portion of the purified air returns to the air intake part of the body 16 through the return pipe 31, realizing the recycling of air and improving the overall efficiency of the system.

[0056] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , The second air filter 32 is located on the return pipe 31 and performs secondary filtering on the return air to ensure the quality of the air entering the cavity 17 and reduce energy consumption.

[0057] Security and stability configuration:

[0058] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Safety valve 30: It is arranged on the cooler 12 to prevent the system pressure from being too high and ensure the safety of equipment operation.

[0059] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Check valve 32: installed at the air outlet of the cyclone dust collector 15 to prevent the purified air from flowing back and ensure the consistency of the air flow direction.

[0060] Lubrication system:

[0061] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Oil pump and oil return pipe 31: An oil pump is provided at the lower part of the machine body 16, and oil circulates through the oil return pipe 31 to lubricate the moving parts inside the machine body 16, reduce wear, and improve the stability and service life of the equipment.

[0062] Oil pressure gauge 36: monitors the pressure of the oil pump to ensure the normal operation of the lubrication system.

[0063] Working principle details:

[0064] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 When the device is started, the motor 40 drives the pulley 41 to rotate, and the kinetic energy of the pulley 41 is converted into the reciprocating kinetic energy of the piston unit 54 through the connection with the piston unit 21. The piston unit 54 reciprocates in the cavity 17 inside the body 16, compressing the air introduced by the air inlet pipe. Subsequently, the compressed hot air is sent to the cooler 12 for cooling, and the cooled air enters the cyclone dust collector 15 for removing particulate matter, and finally outputs high-quality compressed air through the air outlet pipe.

[0065] Reference Figure 4 In addition, the system sets a return pipe 31 to return part of the purified air to the air intake part, and then passes through the second air filter 32 for secondary filtration before participating in the compression process again. This recycling mechanism significantly improves the energy efficiency of the system and reduces the operating cost.

[0066] Through the coordinated work of the various configured components, the reciprocating air compressor described in this embodiment can not only effectively provide high-quality compressed air, but also ensure the efficient operation, safety and stability of the equipment and the convenience of user operation.

[0067] The other structures are similar to those of the first embodiment and will not be described in detail here.

[0068] Reference Figure 1 , Figure 2 and Figure 3 , Example 4, refer to Figure 2 and Figure 3 The difference between the fourth embodiment and the third embodiment is that the second elastic valve flap 51 is in another part of the cavity 17 and is arranged transversely in the flow direction of the air.

[0069] The other structures are similar to those of the third embodiment and will not be described in detail here.

[0070] Example 5, refer to Figure 4 The difference between the fifth embodiment and the first embodiment is that the reciprocating air compressor further has a second water inlet pipe 60 and a second drain pipe 61. The second water inlet pipe 60 is provided with flowing cooling water. A cooling water circulation pipeline 70 is provided in the machine body 16. The liquid inlet end of the cooling water circulation pipeline 70 is connected to the second water inlet pipe 60, so that the cooling water flows into the cooling water circulation pipeline 70 through the second water inlet pipe 60. The liquid outlet end of the cooling water circulation pipeline 70 is connected to the second drain pipe 61, so that the cooling water after heat exchange is discharged through the second drain pipe 61.

[0071] Reference Figure 4 The heat generated in the machine body 16 is heat exchanged through the cooling water in the cooling water circulation pipeline 70 to achieve a cooling effect.

[0072] Reference Figure 4 The first water inlet pipe 13 is connected to a portion of the second water inlet pipe 60 , and the first water inlet pipe 14 is connected to another portion of the second water inlet pipe 60 .

[0073] The other structures are similar to those of the first embodiment and will not be described in detail here.

[0074] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 ,Detailed description of the working process,Introduction and preliminary filtration of air: At the beginning, the outside air enters the reciprocating air compressor through the air intake pipe 10. In this process, the first air filter 11 plays a key role, which filters out most of the dust and impurities in the air, ensures the quality of the introduced air, and thus provides a clean air foundation for the subsequent compression process.

[0075] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , air compression and power conversion: the power unit starts, the motor 40 drives the pulley 41 to rotate, and converts the rotational power of the motor 40 into the reciprocating motion of the piston unit 21. The piston unit 54 reciprocates in the cavity 17 in the body 16, compressing the air by reducing the volume of the cavity 17. This step is the core of the work of the reciprocating air compressor, which realizes the compression of the air and provides the power basis for the subsequent steps.

[0076] Reference Figure 4 , Air cooling and deep purification: The compressed air has a high temperature under high pressure. At this time, it is guided into the cooler 12 for cooling, which reduces the temperature and volume, making the air denser. Subsequently, the air passes through the cyclone dust collector 15, which uses the cyclone separation principle to remove finer particles, ensuring that the output compressed air is purer.

[0077] Reference Figure 1 , Figure 2 , Figure 3 and Figure 4 , Air return and secondary filtration: The return pipe 31 returns a portion of the purified air to the air intake part of the body 16, and is secondary filtered through the second air filter 32. This process not only improves the overall efficiency of the system, but also further improves the quality of the air. Beneficial Effects

[0078] High efficiency and energy saving;

[0079] Reference Figure 4 , Optimization of power transmission: The efficient power conversion mechanism of the motor 40 and the piston unit 21 significantly improves energy utilization.

[0080] Air return mechanism: By returning part of the purified air, the demand for fresh air is reduced and energy consumption is lowered.

[0081] Convenient and safe operation:

[0082] Automatic filtering and cooling system: simplifies the operation process, and users do not need to perform complicated settings or adjustments.

[0083] Reference Figure 4 By setting the safety valve 30 and the check valve 32, the problems of system overpressure and air backflow are effectively prevented, ensuring the safety of equipment and operators.

[0084] Improved air quality;

[0085] Double filtration system: ensures that the air entering the reciprocating air compressor and the compressed air finally output are of high purity, meeting the high requirements for air quality in industrial and commercial use.

[0086] Extension of equipment life:

[0087] Reference Figure 4 , Optimized lubrication system: The configuration of the oil pump and the oil return pipe 31 ensures good lubrication of the internal components of the body 16, reduces wear and tear, and extends the service life of the equipment.

[0088] Through the above working process and the beneficial effects it brings, the reciprocating air compressor can not only efficiently provide high-quality compressed air, but also ensure the convenience and safety of operation, while reducing energy consumption and extending the life of the equipment.

[0089] The above is only a specific implementation method of the utility model, but the design concept of the utility model is not limited to this. Any non-substantial changes to the utility model using this concept shall be deemed as an infringement of the protection scope of the utility model.

Claims

1. An energy-saving and efficient reciprocating air compressor, characterized in that: include: Air intake pipe, used to connect the outside air to enter; A first air filter is provided on the air intake pipe, and the first air filter is used to filter the air in the air intake pipe; Compressed air outlet pipe; A cooler for cooling the air; A cyclone dust collector, wherein the outlet end of the cooler is connected to the air inlet end of the cyclone dust collector through a pipeline, the air outlet end of the cyclone dust collector is connected to the compressed air outlet pipe, and the cyclone dust collector is used to remove particulate matter in the air; and A machine body, wherein the air inlet of the machine body is connected to the air inlet pipe, the air outlet of the machine body is connected to the inlet end of the cooler, at least one cavity for air circulation is arranged in the machine body, the cavity is respectively connected to the air inlet and the air outlet, a deformable first elastic valve flap and a piston unit are arranged in the cavity, a power unit is arranged on the machine body, a part of the first elastic valve flap is arranged between the air inlet and the cavity, another part of the first elastic valve flap is filled in the cavity, the first elastic valve flap is provided with air holes for air flow, and the power unit is used to provide power to the piston unit so that the piston part of the piston unit reciprocates in the cavity. Movement, when the piston part moves in a direction away from the first elastic valve flap, the air in the cavity passes through the air hole, thereby driving the first elastic valve flap to deform in the direction of the piston part, so that an air inlet channel is formed between the first elastic valve flap and the air inlet port, and the air in the air inlet pipe enters the cavity through the air inlet channel; when the piston part moves in a direction close to the first elastic valve flap, the air between the piston part and the first elastic valve flap pushes the first elastic valve flap to deform, and a part of the first elastic valve flap is deformed and filled in the air inlet channel, so that the air in the cavity flows through the air hole toward the air outlet port.

2. An energy-saving and efficient reciprocating air compressor as claimed in claim 1, characterized in that: A first water inlet pipe is arranged on a part of the cooler, a cooling water drain pipe is arranged on another part of the cooler, and a safety valve is arranged on the cooler.

3. An energy-saving and efficient reciprocating air compressor as claimed in claim 1, characterized in that: A return pipe is arranged on the air outlet end of the cyclone dust collector, and the outlet end of the return pipe is communicated with the air inlet of the machine body.

4. An energy-saving and efficient reciprocating air compressor as claimed in claim 3, characterized in that: The return pipe is provided with a second air filter, and the second air filter is used to filter the air in the return pipe.

5. An energy-saving and efficient reciprocating air compressor as claimed in claim 1, characterized in that: A check valve is arranged on the air outlet end of the cyclone dust collector.

6. An energy-saving and efficient reciprocating air compressor as claimed in claim 1, characterized in that: An oil pump is arranged on the lower part of the machine body, and an oil return pipe is arranged on the lower part of the machine body. The oil return pipe is communicated with the liquid inlet pipe of the oil pump.

7. An energy-saving and efficient reciprocating air compressor as claimed in claim 6, characterized in that: An oil pressure gauge is arranged on the liquid inlet pipe of the oil pump.

8. An energy-saving and efficient reciprocating air compressor as claimed in claim 1, 2, 3, 4, 5, 6 or 7, characterized in that: The power unit has a motor and a pulley, wherein the motor is used to drive the pulley to rotate. When the pulley rotates, the kinetic energy output end of the pulley is connected to the kinetic energy input end of the piston unit to drive the piston part to reciprocate.