Multi-stage efficient heat energy recovery equipment of setting machine
By designing multi-stage heat recovery components and heat exchange systems in the shaping machine, and using thermal insulation boards and thermal conduits for multi-stage heating, the problem of low thermal energy recovery efficiency of existing equipment is solved, and the complete recycling of high-temperature waste gas is achieved, which improves the improvement of The overall recycling efficiency of the equipment is reduced and the cost is reduced.
Patent Information
- Application Number
- CN202420891382.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-26
- Publication Date
- 2024-12-13
- Estimated Expiration
- 2034-04-26
AI Technical Summary
The existing thermal energy recovery equipment for the stencil is inefficient when recycling high-temperature exhaust gas, resulting in waste of heat energy and increased production costs.
Design a multi-stage high-efficiency thermal energy recovery equipment, including the first, second and third stage thermal energy recovery components, through the combination of a multi-stage heat exchange box and a heat exchange plate, and multi-stage heating is achieved by using a thermal insulation board and a thermal conduit to achieve multi-stage heating. Complete recycling of high-temperature exhaust gas.
It improves heat recovery efficiency, saves energy consumption, and reduces production costs.
Smart Images
Figure CN222165815U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heat energy recovery equipment, in particular to a multi-stage high-efficiency heat energy recovery equipment for a setting machine. Background Art
[0002] The setting machine is a machine used for industrial manufacturing and is mainly used for weaving setting. Generally, the setting machine uses heat transfer oil (or steam) to heat the air in the setting machine, and then heats the fabric. When the fabric reaches a certain temperature and maintains it for a certain period of time, the fabric structure changes and the setting purpose is achieved. Due to process requirements, the exhaust gas in the setting machine that is high in humidity and mixed with impurities such as cloth wool must be discharged, otherwise it will have an adverse effect on the weaving setting effect. However, a large amount of high-temperature exhaust gas (generally above 150°C) is discharged, and the setting machine needs to reheat the air in the furnace, so a large amount of heat energy is wasted. It is necessary to use heat recovery equipment to recycle the high-temperature exhaust gas generated by the setting machine. For example, Chinese patent CN212000235U discloses a heat recovery device for a setting machine, including a setting machine chassis, wherein the setting machine chassis is provided with electric heating plates distributed on both sides of the cloth, the electric heating plates are connected to a receiving cavity with an opening on the side away from the cloth, the electric heating plates are located at the opening position of the receiving cavity, an insulating layer is provided on the inner wall of the receiving cavity, and an air inlet pipe and an air outlet pipe are respectively provided in the receiving cavity, and the air inlet pipes and air outlet pipes of the plurality of receiving cavities are respectively connected and extend to the outside of the setting machine chassis.
[0003] When performing heat recovery operation, the air needs to be preheated by a preheating device, and then the air in the accommodating cavity is heated by the electric heating plate. Therefore, the above structure needs to use multiple sets of power-on mechanisms to first recover the air in the device for heating before the heat energy of the stenter can be recovered. In this way, the heat energy generated by the waste heat of the exhaust gas of the stenter cannot be completely recovered by using electrical supplementary heating, which will increase the cost of heat recovery of the stenter. Utility Model Content
[0004] In order to overcome the defects of the prior art, the utility model provides a multi-stage high-efficiency heat energy recovery device for a setting machine.
[0005] The technical solution adopted by the utility model to solve the technical problem is: a multi-stage high-efficiency heat recovery device for a setting machine, comprising a setting machine, a support frame and a heat recovery mechanism, wherein a support frame is arranged on the top of the setting machine, a heat recovery mechanism is arranged inside the support frame, and the heat recovery mechanism comprises a first heat recovery module and a second heat recovery module, wherein the first heat recovery module and the second heat recovery module are respectively arranged on both sides of the inside of the support frame, and the first heat recovery module and the second heat recovery module have the same structure;
[0006] Further description of the present scheme, the first heat energy recovery module includes a fresh air module, a first-stage heat energy recovery component, a second-stage heat energy recovery component and a third-stage heat energy recovery component, a fresh air module is arranged at the center of the support frame, the outlet end of the fresh air module is arranged with the first-stage heat energy recovery component, the end of the first-stage heat energy recovery component away from the fresh air module is connected to the fresh air module, the other end of the first-stage heat energy recovery component is connected to the second-stage heat energy recovery component, the end of the second-stage heat energy recovery component away from the first-stage heat energy recovery component is arranged with the third-stage heat energy recovery component, and the end of the third-stage heat energy recovery component away from the second-stage heat energy recovery component is respectively connected to the exhaust gas duct and the clean air duct.
[0007] Specifically, the third-stage heat energy recovery component includes a first heat exchange box and a second heat exchange box. The first heat exchange box is arranged at the outlet of the exhaust gas pipe. An exhaust fan is arranged in the exhaust gas pipe. The second heat exchange box is arranged on the top of the first heat exchange box. The first heat exchange box is connected to the exhaust gas pipe, and the second heat exchange box is connected to the clean air pipe. A heat-conducting baffle is arranged at the connection between the first heat exchange box and the second heat exchange box, and heat pipes are staggered inside the first heat exchange box and the second heat exchange box.
[0008] Further description of the present scheme, a first connecting air duct is arranged between the first-stage heat energy recovery component and the second-stage heat energy recovery component, one end of the first connecting air duct is connected to the first-stage heat energy recovery component, the other end of the first connecting air duct is connected to the second-stage heat energy recovery component, the end of the second-stage heat energy recovery component away from the first connecting air duct is connected to the second connecting air duct, one end of the second connecting air duct is connected to the second-stage heat energy recovery component, and the other end of the second connecting air duct is connected to the third-stage heat energy recovery component.
[0009] Further description of the present scheme: a first air inlet and a first air outlet are respectively provided on both sides of the first heat exchanger box, the first air inlet is connected to the exhaust gas duct, the first air outlet is connected to the second connecting air duct, a second air inlet is provided on one side of the second heat exchanger box, a second air outlet is provided at one end of the second heat exchanger box close to the exhaust gas duct, and the second air outlet is connected to the clean air duct.
[0010] Further description of the present scheme: the first-stage heat energy recovery component has the same structure as the second-stage heat energy recovery component, the first-stage heat energy recovery component is connected to the second-stage heat energy recovery component, the exhaust gas duct extends outwardly from one end of the third-stage heat energy recovery component to the interior of the stentering machine, and the clean air duct extends outwardly from the third-stage heat energy recovery component to the interior of the stentering machine.
[0011] Further description of the present scheme, the first-stage heat energy recovery component includes a third heat exchange box and a first heat exchange plate, the third heat exchange box is arranged at the air outlet of the fresh air module, the first heat exchange plate is arranged inside the third heat exchange box, a third air inlet is opened at one end of the top of the third heat exchange box, and a third air outlet is opened at the other end of the top of the third heat exchange box, the air inlet and the air outlet of the first heat exchange plate are respectively connected with the third air inlet and the third air outlet, a fourth air inlet is opened on one side of the first heat exchange box, and a fourth air outlet is opened on the other side of the first heat exchange box.
[0012] More specifically, the third air inlet is connected to the air outlet of the fresh air module, the outlet of the third air outlet is connected to the first connecting air duct, the inlet of the first connecting air duct is connected to the third air outlet, the outlet of the first connecting air duct is connected to the second-stage heat energy recovery component, the side of the fourth air inlet away from the fourth air outlet is connected to a smoke exhaust duct, and the fourth air outlet is connected to the second-stage heat energy recovery component.
[0013] Further description of the present scheme, the fresh air module includes a blower and an air supply duct, the blower is arranged on the side of the first-stage heat energy recovery component away from the second-stage heat energy recovery component, a mounting platform is provided at the bottom of the blower, the air outlet of the blower is connected to the air supply duct, and the side of the air supply duct away from the air outlet of the blower is connected to the third air inlet.
[0014] Further description of the present scheme, the second-stage heat energy recovery component includes a fourth heat exchange box and a second heat exchange plate, the fourth heat exchange box is arranged at the fourth air outlet of the third heat exchange box, the second heat exchange plate is arranged inside the fourth heat exchange box, a fifth air inlet is opened at one end of the top of the fourth heat exchange box, a fifth air outlet is opened on one side of the fifth air inlet, and the air inlet and air outlet of the second heat exchange plate are respectively connected with the fifth air inlet and the fifth air outlet.
[0015] Specifically, a sixth air inlet is provided on a side of the fourth heat exchanger box close to the first-stage heat energy recovery component, and the sixth air inlet is connected to the fourth air outlet. A sixth air outlet is provided on the other side of the second heat exchanger box, and the sixth air outlet is connected to one end of the second connecting air duct close to the second-stage heat energy recovery component.
[0016] Specifically, the fifth air inlet is connected to one end of the first connecting air duct close to the second-stage heat energy recovery component, and a third connecting air duct is provided at the fifth air outlet. The air inlet of the third connecting air duct is connected to the third air outlet, and the outlet of the third connecting air duct is connected to the second air inlet.
[0017] It should be noted that the first heat exchange plate and the second heat exchange plate have the same structure.
[0018] The beneficial effect of the utility model is as follows: the utility model is provided with a multi-stage heat energy recovery component, and the heat exchange operation is performed by the first heat exchange plate and the second heat exchange plate inside the first-stage heat energy recovery component and the second-stage heat energy recovery component, and the high-temperature exhaust gas generated by the molding machine can be directly used to realize the heating operation of the clean air inside the heat exchange plate, and when the high-temperature exhaust gas of the molding machine passes through the first heat exchange box, the clean air in the second heat exchange box can be heated through the mutual cooperation of the heat-conducting partition and the heat pipe inside the third-stage heat energy recovery component. The multi-stage heat energy recovery component and the two heat energy recovery methods can completely recover the heat energy generated by the high-temperature exhaust gas of the molding machine, thereby improving the overall recovery efficiency of the equipment, thereby saving energy consumption and reducing production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 The overall structure of the heat recovery device of the utility model is shown in FIG. Figure 1 ;
[0020] Figure 2 The overall structure of the heat recovery device of the utility model is shown in FIG. Figure 2 ;
[0021] Figure 3 This is a structural schematic diagram of the first heat recovery module of the utility model;
[0022] Figure 4 This is a schematic diagram of the internal structure of the first heat recovery module of the utility model;
[0023] Figure 5 This is a schematic diagram of the structure of the first-stage heat recovery component of the utility model;
[0024] Figure 6 This is a schematic diagram of the structure of the second-stage heat recovery component of the utility model;
[0025] Figure 7 This is a schematic diagram of the structure of the first heat exchange plate of the utility model;
[0026] Figure 8 This is a schematic diagram of the structure of the third-stage heat recovery component of the utility model;
[0027] Fig. 9 This is a schematic diagram of the internal structure of the third-stage heat recovery component of the utility model;
[0028] Fig.10 It is a gas flow diagram of high temperature exhaust gas of the first heat energy recovery module of the utility model;
[0029] Fig.11 This is a gas flow diagram of clean air of the first heat recovery module of the utility model.
[0030] As shown in the figure: shaping machine 1, support frame 2, first heat recovery module 3, fresh air module 31, blower 311, air supply duct 312, mounting platform 313, first stage heat recovery component 32, third heat exchange box 321, first heat exchange plate 322, third air inlet 323, third air outlet 324, fourth air inlet 325, fourth air outlet 326, second stage heat recovery component 33, fourth heat exchange box 331, second heat exchange plate 332, fifth air inlet 333, fifth air outlet Air outlet 334, sixth air inlet 335, sixth air outlet 336, third-stage heat recovery component 34, first heat exchange box 341, first air inlet 3411, first air outlet 3412, second heat exchange box 342, second air inlet 3421, second air outlet 3422, heat conductive baffle 343, heat pipe 344, second heat recovery module 4, exhaust gas duct 5, clean air duct 6, first connecting air duct 7, second connecting air duct 8, third connecting air duct 9, smoke exhaust duct 10. DETAILED DESCRIPTION
[0031] The specific implementation methods of the present invention are further described below in conjunction with the accompanying drawings. It should be noted that the description of these implementation methods is used to help understand the present invention, but does not constitute a limitation of the present invention. In addition, the technical features involved in each implementation method of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0032] As attached Figure 1 , 2 As shown in Figures , 3, 4, 5, 6, 7, 8 and 9, the utility model provides a multi-stage high-efficiency heat energy recovery device for a molding machine, comprising a molding machine 1, a support frame 2 and a heat energy recovery mechanism. The molding machine 1 is provided with a support frame 2 on the top, and a heat energy recovery mechanism is provided inside the support frame 2. The heat energy recovery mechanism comprises a first heat energy recovery module 3 and a second heat energy recovery module 4. The first heat energy recovery module 3 and the second heat energy recovery module 4 are respectively arranged on both sides of the inside of the support frame 2. The first heat energy recovery module 3 is consistent with the second heat energy recovery module 4 in structure. By providing two groups of heat energy recovery modules, the heat energy recovery efficiency of the molding machine 1 can be improved.
[0033] As attached Figure 1 , 2, 3, 4 and 5, the first heat energy recovery module 3 includes a fresh air module 31, a first-stage heat energy recovery component 32, a second-stage heat energy recovery component 33 and a third-stage heat energy recovery component 34. The fresh air module 31 is arranged at the center of the support frame 2, and the first-stage heat energy recovery component 32 is arranged at the outlet end of the fresh air module 31. The end of the first-stage heat energy recovery component 32 away from the fresh air module 31 is connected to the fresh air module 31, so that the fresh air module 31 can be provided to supply clean air to the first heat energy recovery module 3, and the other end of the first-stage heat energy recovery component 32 is connected to the second-stage heat energy recovery component 33. A third-stage heat recovery component 34 is provided at one end of the component 33 away from the first-stage heat recovery component 32, a first connecting air duct 7 is provided between the first-stage heat recovery component 32 and the second-stage heat recovery component 33, one end of the first connecting air duct 7 is connected to the first-stage heat recovery component 32, the other end of the first connecting air duct 7 is connected to the second-stage heat recovery component 33, and the second connecting air duct 8 is connected to one end of the second-stage heat recovery component 33 away from the first connecting air duct 7, one end of the second connecting air duct 8 is connected to the second-stage heat recovery component 33, and the other end of the second connecting air duct 8 is connected to the third-stage heat recovery component 34;
[0034] As attached Figure 1 , 2 As shown in Figures 3, 4, 5, 6, 8, and 9, the end of the third-stage heat energy recovery component 34 away from the second-stage heat energy recovery component 33 is respectively connected to the exhaust gas duct 5 and the clean air duct 6. By providing the exhaust gas duct 5, the high-temperature exhaust gas generated in the molding machine 1 can be sent to the third-stage heat energy recovery component 34, and then sent to the subsequent heat energy recovery components through the third-stage heat energy recovery component 34. At the same time, the clean air duct 6 can send the clean air that has been heated in the first heat energy recovery module 3 to the molding machine 1.
[0035] As attached Figure 1 , 2, 3, 4, 5, 6, 8 and 9, the third-stage heat energy recovery component 34 includes a first heat exchange box 341 and a second heat exchange box 342. The first heat exchange box 341 is arranged at the outlet of the exhaust gas pipe 5. The exhaust gas pipe 5 is provided with an exhaust fan 51. The exhaust gas pipe 5 can be conveniently provided with the exhaust fan 51 to extract the high-temperature exhaust gas generated by the setting machine 1. The top of the first heat exchange box 341 is provided with a second heat exchange box 342. The first heat exchange box 341 is communicated with the exhaust gas pipe 5, and the second heat exchange box 342 is communicated with the clean air pipe 6. The connection between the first heat exchange box 341 and the second heat exchange box 342 is provided with A heat-conducting baffle 343 is provided, and heat pipes 344 are alternately distributed inside the first heat exchange box 341 and the second heat exchange box 342. A first air inlet 3411 and a first air outlet 3412 are respectively provided on both sides of the first heat exchange box 341. The first air inlet 3411 is connected to the exhaust gas pipe 5, and the first air outlet 3412 is connected to the second connecting air duct 8. A second air inlet 3421 is provided on one side of the second heat exchange box 342, and a second air outlet 3422 is provided at one end of the second heat exchange box 342 close to the exhaust gas pipe 5, and the second air outlet 3422 is connected to the clean air duct 6.
[0036] The high-temperature exhaust gas generated by the subsequent molding machine 1 can enter the first heat exchange box 341 through the exhaust gas pipe 5, so as to heat the heat pipe 344 inside the first heat exchange box 341. When heated to a certain temperature, the temperature generated by the heat pipe 344 inside the first heat exchange box 341 can be transferred to the heat pipe 344 inside the second heat exchange box 342 through the heat conductive partition 343, so as to heat the heat pipe 344 inside the second heat exchange box 342, thereby facilitating the heating of the gas inside the second heat exchange box 342.
[0037] As attached Figure 1 , 2 As shown in , 3, 4, 5, 6, 7, 8 and 9, the first-stage heat energy recovery component 32 is consistent with the structure of the second-stage heat energy recovery component 33, the first-stage heat energy recovery component 32 is connected to the second-stage heat energy recovery component 33, the exhaust gas duct 5 extends outward from one end of the third-stage heat energy recovery component 34 to the interior of the stenter 1, and the clean air duct 6 extends outward from the third-stage heat energy recovery component 34 to the interior of the stenter 1.
[0038] As attached Figure 1 , 2, 3, 4, 5, 6, 7, 8 and 9, the second stage heat energy recovery component 33 includes a fourth heat exchange box 331 and a second heat exchange plate 332, the fourth heat exchange box 331 is arranged at the fourth air outlet 326 of the third heat exchange box 321, the interior of the fourth heat exchange box 331 is provided with a second heat exchange plate 332, a fifth air inlet 333 is provided at one end of the top of the fourth heat exchange box 331, a fifth air outlet 334 is provided on one side of the fifth air inlet 333, the air inlet and the air outlet of the second heat exchange plate 332 are respectively connected to the fifth air inlet 333 and the fifth air outlet 334, and the fourth heat exchange box 331 is close to the first stage heat energy recovery A sixth air inlet 335 is provided on one side of the component 32, and the sixth air inlet 335 is connected to the fourth air outlet 326. A sixth air outlet 336 is provided on the other side of the second heat exchange box 342, and the sixth air outlet 336 is connected to an end of the second connecting air duct 8 close to the second-stage heat energy recovery component 33. Subsequently, the fifth air inlet 333 is connected to an end of the first connecting air duct 7 close to the second-stage heat energy recovery component 33. A third connecting air duct 9 is provided at the fifth air outlet 334, and the air inlet of the third connecting air duct 9 is connected to the third air outlet 324, and the outlet of the third connecting air duct 9 is connected to the second air inlet 3421.
[0039] When the high-temperature exhaust gas enters the first heat exchange box 341 through the first air inlet 3411 and enters the second connecting air duct 8, and subsequently enters the sixth air outlet 336 in the fourth heat exchange box 331 from the second connecting air duct 8, the high-temperature exhaust gas can enter the second-stage heat energy recovery component 33, thereby heating the second heat exchange plate 332 inside the second-stage heat energy recovery component 33, thereby facilitating the heating operation of the gas inside the corresponding second heat exchange plate 332.
[0040] As attached Figure 1 , 2 , 3, 4, 5, 6, 7, 8 and 9, the first-stage heat energy recovery component 32 includes a third heat exchange box 321 and a first heat exchange plate 322. The third heat exchange box 321 is arranged at the air outlet of the fresh air module 31. The first heat exchange plate 322 is arranged inside the third heat exchange box 321. A third air inlet 323 is opened at one end of the top of the third heat exchange box 321, and a third air outlet 324 is opened at the other end of the top of the third heat exchange box 321. The air inlet and the air outlet of the first heat exchange plate 322 are respectively connected with the third air inlet 323 and the third air outlet 324. A fourth air inlet 325 is opened on one side of the first heat exchange box 341, and a fourth air outlet 326 is opened on the other side of the first heat exchange box 341.
[0041] The third air inlet 323 is connected to the air outlet of the fresh air module 31, the outlet of the third air outlet 324 is connected to the first connecting air duct 7, the inlet of the first connecting air duct 7 is connected to the third air outlet 324, the outlet of the first connecting air duct 7 is connected to the second-stage heat energy recovery component 33, and the side of the fourth air inlet 325 away from the fourth air outlet 326 is connected to the smoke exhaust duct 10, and the fourth air outlet 326 is connected to the second-stage heat energy recovery component 33.
[0042] When the high-temperature exhaust gas enters the second-stage heat energy recovery component 33, the high-temperature exhaust gas can subsequently enter the first connecting air duct 7 and enter the fourth air outlet 326, so that the high-temperature exhaust gas can enter the third heat exchange box 321 in the first-stage heat energy recovery component 32 through the fourth air outlet 326, so that the first heat exchange plate 322 inside the third heat exchange box 321 can be heated, so as to facilitate the heating operation of the gas inside the first heat exchange plate 322, and the high-temperature exhaust gas can be discharged into the smoke exhaust duct 10 through the fourth air inlet 325, and then the smoke exhaust duct 10 is connected to an external purification equipment, so as to realize the purification operation of the high-temperature exhaust gas.
[0043] As attached Figure 1 , 2 As shown in Figures 3, 4, 5, 6, 7, 8 and 9, the fresh air module 31 includes a blower 311 and an air supply duct 312. The blower 311 is arranged on a side of the first-stage heat energy recovery component 32 away from the second-stage heat energy recovery component 33. A mounting platform 313 is arranged at the bottom of the blower 311. The mounting platform 313 can ensure that the blower 311 will not fall during operation. The air outlet of the blower 311 is connected to the air supply duct 312, and the side of the air supply duct 312 away from the air outlet of the blower 311 is connected to the third air inlet 323.
[0044] It should be noted that the first heat exchange plate 322 and the second heat exchange plate 332 have the same structure.
[0045] As attached Figure 1 , 2As shown in Figures 3, 4, 5, 6, 7, 8, 9, 10 and 11, when the high-temperature exhaust gas enters the first-stage heat energy recovery component 32, the second-stage heat energy recovery component 33 and the third-stage heat energy recovery component 34 respectively, the blower 311 can be started first, and the external clean air can be sent into the air supply duct 312 through the blower 311, and then enter the third air inlet 323 through the air supply duct 312, so that the clean air can enter the first heat exchange plate 322 from the third air inlet 323, so that the first heat exchange plate 322 can realize the first-stage heat recovery heating operation of the clean air after the heating is completed, and then the first-stage heated clean air is sent into the first connecting air duct 7 through the outlet of the first heat exchange plate 322, and then the clean air is sent into the fifth air inlet 333 through the first connecting air duct 7, and then enters the second heat exchange plate 332 through the fifth air inlet 333. In this way, the second heat exchange plate 332 can be used to realize the second-stage heating operation of recovering heat energy of the clean air after the heating is completed. Subsequently, the clean air heated at the second stage is sent to the fifth air outlet 334 through the outlet of the second heat exchange plate 332, so that it can enter the third connecting air duct 9. The clean air heated at the second stage can be sent to the second air inlet 3421 of the second heat exchange box 342 through the third connecting air duct 9, so that the clean air heated at the second stage can be sent to the second heat exchange box 342. Subsequently, the heat pipe 344 that has completed the heating inside the second heat exchange box 342 can be used to continue heating the clean air heated at the second stage, so as to realize the three-stage heating operation of the clean air. Subsequently, the clean air after the three-stage heating is discharged into the clean air duct 6 through the second air outlet 3422, and finally the clean air after the three-stage heating is sent to the molding machine 1 through the clean air duct 6.
[0046] As attached Figure 1 , 2 As shown in Figures 3, 4, 5, 6, 7, 8, 9, 10 and 11, by providing a multi-stage heat energy recovery component, the first heat exchange plate 322 and the second heat exchange plate 332 are used to perform heat exchange operations inside the first-stage heat energy recovery component 32 and the second-stage heat energy recovery component 33, and the high-temperature exhaust gas generated by the molding machine can be directly used to realize the heating operation of the clean air inside the heat exchange plate, and when the high-temperature exhaust gas of the molding machine 1 passes through the first heat exchange box 341, the heat pipe 344 in the second heat exchange box 342 can be heated through the mutual cooperation of the first heat exchange box 341, the heat exchange box 342, the heat conductive baffle 343 and the heat pipe 344, so that the clean air inside the second heat exchange box 342 can be heated, and the heat energy generated by the high-temperature exhaust gas of the molding machine 1 can be completely recovered by the multi-stage heat energy recovery component and the two heat energy recovery methods, so as to improve the overall recovery efficiency of the equipment, thereby saving energy consumption and reducing production costs.
[0047] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. For those skilled in the art, various changes, modifications, substitutions and variations of these embodiments are made without departing from the principles and spirit of the present invention, and still fall within the scope of protection of the present invention.
Claims
1. A multi-stage high-efficiency heat recovery device for a setting machine, comprising a setting machine (1), a support frame (2) and a heat recovery mechanism, wherein the top of the setting machine (1) is provided with a support frame (2), and the inside of the support frame (2) is provided with a heat recovery mechanism, characterized in that: The heat energy recovery mechanism comprises a first heat energy recovery module (3) and a second heat energy recovery module (4), the first heat energy recovery module (3) and the second heat energy recovery module (4) being respectively arranged on two sides of the interior of the support frame (2), and the first heat energy recovery module (3) and the second heat energy recovery module (4) having the same structure; The first heat energy recovery module (3) comprises a fresh air module (31), a first-stage heat energy recovery component (32), a second-stage heat energy recovery component (33) and a third-stage heat energy recovery component (34); the fresh air module (31) is arranged at the center of the support frame (2); the first-stage heat energy recovery component (32) is arranged at the outlet end of the fresh air module (31); an end of the first-stage heat energy recovery component (32) away from the fresh air module (31) is connected to the fresh air module (31); the other end of the first-stage heat energy recovery component (32) is connected to the second-stage heat energy recovery component (33); an end of the second-stage heat energy recovery component (33) away from the first-stage heat energy recovery component (32) is arranged with the third-stage heat energy recovery component (34); and an end of the third-stage heat energy recovery component (34) away from the second-stage heat energy recovery component (33) is respectively connected to an exhaust gas duct (5) and a clean air duct (6); A third-stage heat energy recovery component (34): the third-stage heat energy recovery component (34) comprises a first heat exchange box (341) and a second heat exchange box (342); the first heat exchange box (341) is arranged at the outlet of the exhaust gas pipeline (5); an exhaust fan (51) is arranged in the exhaust gas pipeline (5); a second heat exchange box (342) is arranged on the top of the first heat exchange box (341); the first heat exchange box (341) is connected to the exhaust gas pipeline (5); the second heat exchange box (342) is connected to the clean air pipeline (6); a heat conduction baffle (343) is arranged at the connection between the first heat exchange box (341) and the second heat exchange box (342); and heat pipes (344) are staggeredly distributed inside the first heat exchange box (341) and the second heat exchange box (342).
2. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 1, characterized in that: A first connecting air duct (7) is provided between the first-stage heat energy recovery component (32) and the second-stage heat energy recovery component (33); one end of the first connecting air duct (7) is connected to the first-stage heat energy recovery component (32); the other end of the first connecting air duct (7) is connected to the second-stage heat energy recovery component (33); an end of the second-stage heat energy recovery component (33) away from the first connecting air duct (7) is connected to a second connecting air duct (8); one end of the second connecting air duct (8) is connected to the second-stage heat energy recovery component (33); and the other end of the second connecting air duct (8) is connected to the third-stage heat energy recovery component (34).
3. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 1 is characterized in that: A first air inlet (3411) and a first air outlet (3412) are respectively provided on both sides of the first heat exchange box (341); the first air inlet (3411) is connected to the exhaust gas duct (5); the first air outlet (3412) is connected to the second connecting air duct (8); a second air inlet (3421) is provided on one side of the second heat exchange box (342); a second air outlet (3422) is provided at one end of the second heat exchange box (342) close to the exhaust gas duct (5); and the second air outlet (3422) is connected to the clean air duct (6).
4. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 1, characterized in that: The first-stage heat energy recovery component (32) and the second-stage heat energy recovery component (33) have the same structure; the first-stage heat energy recovery component (32) is connected to the second-stage heat energy recovery component (33); an end of the exhaust gas duct (5) away from the third-stage heat energy recovery component (34) extends outwardly into the interior of the setting machine (1); and the clean air duct (6) is away from the third-stage heat energy recovery component (34) and extends outwardly into the interior of the setting machine (1).
5. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 1, characterized in that: The first-stage heat energy recovery component (32) comprises a third heat exchange box (321) and a first heat exchange plate (322); the third heat exchange box (321) is arranged at the air outlet of the fresh air module (31); the first heat exchange plate (322) is arranged inside the third heat exchange box (321); a third air inlet (323) is provided at one end of the top of the third heat exchange box (321); a third air outlet (324) is provided at the other end of the top of the third heat exchange box (321); the air inlet and the air outlet of the first heat exchange plate (322) are respectively connected to the third air inlet (323) and the third air outlet (324); a fourth air inlet (325) is provided on one side of the first heat exchange box (341); and a fourth air outlet (326) is provided on the other side of the first heat exchange box (341).
6. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 5, characterized in that: The third air inlet (323) is connected to the air outlet of the fresh air module (31); the outlet of the third air outlet (324) is connected to the first connecting air duct (7); the inlet of the first connecting air duct (7) is in communication with the third air outlet (324); the outlet of the first connecting air duct (7) is in communication with the second-stage heat energy recovery component (33); the side of the fourth air inlet (325) away from the fourth air outlet (326) is connected to a smoke exhaust duct (10); and the fourth air outlet (326) is in communication with the second-stage heat energy recovery component (33).
7. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 1, characterized in that: The fresh air module (31) comprises a blower (311) and an air supply duct (312); the blower (311) is arranged on a side of the first-stage heat energy recovery component (32) away from the second-stage heat energy recovery component (33); a mounting platform (313) is arranged at the bottom of the blower (311); an air outlet of the blower (311) is connected to the air supply duct (312); and a side of the air supply duct (312) away from the air outlet of the blower (311) is connected to a third air inlet (323).
8. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 4, characterized in that: The second-stage heat energy recovery component (33) comprises a fourth heat exchange box (331) and a second heat exchange plate (332); the fourth heat exchange box (331) is arranged at the fourth air outlet (326) of the third heat exchange box (321); the second heat exchange plate (332) is arranged inside the fourth heat exchange box (331); a fifth air inlet (333) is provided at one end of the top of the fourth heat exchange box (331); a fifth air outlet (334) is provided on one side of the fifth air inlet (333); and the air inlet and the air outlet of the second heat exchange plate (332) are respectively connected to the fifth air inlet (333) and the fifth air outlet (334).
9. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 8, characterized in that: A sixth air inlet (335) is provided on one side of the fourth heat exchange box (331) close to the first-stage heat energy recovery component (32), and the sixth air inlet (335) is connected to the fourth air outlet (326); a sixth air outlet (336) is provided on the other side of the second heat exchange box (342), and the sixth air outlet (336) is connected to one end of the second connecting air duct (8) close to the second-stage heat energy recovery component (33).
10. The multi-stage high-efficiency heat recovery device for a setting machine according to claim 8, characterized in that: The fifth air inlet (333) is connected to an end of the first connecting air duct (7) close to the second-stage heat recovery component (33); a third connecting air duct (9) is provided at the fifth air outlet (334); an air inlet of the third connecting air duct (9) is connected to the third air outlet (324); and an outlet of the third connecting air duct (9) is connected to the second air inlet (3421).