Automatic powder sherardizing separation equipment

Abstract

The utility model relates to the technical field of zinc impregnation, in particular to automatic powder zinc impregnation separation equipment which comprises a zinc powder separation device and a workpiece separation device, the zinc powder separation device comprises a movable trolley, a furnace body and a furnace cover, a first conveying belt is arranged at the bottom of the movable trolley, the furnace body is rotationally connected with the movable trolley, a first motor is externally connected to one end of the furnace body, and the furnace cover is located at the upper end of the furnace body and provided with a plurality of separation holes; the workpiece separating device comprises a support, a first material receiving plate and a second conveying belt, the two ends of the first material receiving plate are rotationally connected with the support, an extension plate is arranged on one side of the material receiving plate, telescopic rods are arranged at the two ends of the extension plate, one end of each telescopic rod is connected with the material receiving plate, and the other end of each telescopic rod is connected with the extension plate. A baffle is arranged at the position, located on one side of the second conveying belt, of the material receiving plate, a rotating shaft is arranged on the baffle, the rotating shaft is rotationally connected with the material receiving plate, and one end of the rotating shaft is externally connected with a second motor.

Description

Technical Field

[0001] The utility model relates to the technical field of sherardizing, in particular to automatic equipment for separating powder sherardizing. Background Art

[0002] Sherardizing is a chemical heat treatment process that infiltrates zinc into the surface of a workpiece. Sherardizing the surface of steel parts can significantly improve the ability to resist atmospheric corrosion and is widely used in thin plates and standard parts.

[0003] The existing separation of zinc-plated powder mainly relies on a vibrating screen for separation. The cooled zinc-plated powder is first poured into the vibrating screen, and the zinc powder and the workpiece are separated by vibration of the vibrating screen. Finally, the workpiece is adsorbed and transported to the next process by an electromagnet. This separation method is inefficient, time-consuming and labor-intensive, and the separated workpiece is easily mixed with debris such as iron wire. Summary of the invention

[0004] In order to solve the problems of low efficiency and incomplete separation of zinc powder and workpieces by vibrating screens in the prior art, the utility model proposes an automatic powder zinc infiltration separation equipment, which screens zinc powder and workpieces by rotating a furnace body, separates zinc powder and impurities such as iron wire through a secondary separation component, and can realize automatic discharging, saving time and labor.

[0005] In order to achieve the above purpose, the technical solution of the utility model is:

[0006] A powder zincizing separation automation device, comprising a zinc powder separation device and a workpiece separation device, wherein the workpiece separation device is located on one side of the zinc powder separation device;

[0007] The zinc powder separation device comprises a mobile trolley, a furnace body and a furnace cover, wherein a conveyor belt is arranged at the bottom of the mobile trolley, the furnace body is rotatably connected to the mobile trolley, a motor is externally connected to one end of the furnace body, the furnace cover is located at the upper end of the furnace body, and a plurality of separation holes are opened on the furnace cover;

[0008] The workpiece separation device comprises a bracket, a material receiving plate and a second conveyor belt, wherein the bracket is located between the second conveyor belt and the zinc powder separation device, and both ends of the material receiving plate are rotatably connected to the bracket, and an extension plate is provided on the side of the material receiving plate close to the zinc powder separation device, and both ends of the extension plate are provided with telescopic rods, one end of the telescopic rod is connected to the material receiving plate, and the other end of the telescopic rod is connected to the extension plate;

[0009] The receiving plate is provided with a baffle at one side of the second conveyor belt, the baffle is provided with a rotating shaft, the rotating shaft is rotatably connected to the receiving plate, and one end of the rotating shaft is externally connected to the second motor.

[0010] Furthermore, a flipping assembly is provided on one side of the material receiving plate, and the flipping assembly includes motor three, a traction rope and a fixed block. The fixed block and motor three are respectively located on the front and rear sides of the material receiving plate. One end of the traction rope is connected to the output shaft of motor three, and the other end of the traction rope is connected to the fixed block after crossing the upper end of the bracket. The fixed block is fixedly connected to the material receiving plate, and a pulley is provided between the bracket and the traction rope.

[0011] Furthermore, a secondary separation component is provided at one end of the conveyor belt one, and the secondary separation component includes a strong magnetic roller, a conveyor belt three and a slide plate, the slide plate is located above the conveyor belt one, one end of the conveyor belt three is located above the slide plate, and one end is close to the conveyor belt one, the strong magnetic roller is located inside the conveyor belt three, and the strong magnetic roller is close to the top of the conveyor belt one.

[0012] Furthermore, a separation plate is provided at the lower side of the mobile trolley, and a plurality of square holes are arranged side by side in the middle of the separation plate, and the plurality of square holes are all located above the conveyor belt, and both ends of the separation plate extend upward to form a material receiving portion.

[0013] Furthermore, tracks are provided at the bottom of the movable trolley, and the conveyor belt is located between the tracks.

[0014] Furthermore, protective plates are provided on both left and right sides of the receiving plate, and the second motor is located outside the protective plates.

[0015] Furthermore, a reducer is arranged between the motor 1 and the furnace body.

[0016] Through the above technical solution, the beneficial effects of the utility model are:

[0017] According to the utility model, after the furnace body is cooled down, the furnace body can be moved to above the conveyor belt by a mobile trolley, and the zinc powder and the workpieces can be screened by rotating the furnace body. Compared with a vibrating screen, manual loading is not required, which saves time and labor.

[0018] The utility model provides a secondary separation component. When the conveyor belt 1 conveys the zinc powder to the strong magnetic roller, the impurities such as iron wire inside the zinc powder can be separated out by the conveyor belt 3. Compared with the prior art, the separation is more thorough.

[0019] The utility model uses the workpiece separation device. After the zinc powder is separated from the workpiece, the furnace cover is removed, the receiving plate is rotated, and then the workpiece is discharged into the receiving plate by rotating the furnace body and discharged through the conveyor belt, thereby realizing automatic unloading of the workpiece, which saves time and labor compared with the prior art. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a front view schematic diagram of a powder sherardizing and separation automation device of the utility model;

[0021] Figure 2It is a rear view schematic diagram of a powder sherardizing and separation automation equipment of the utility model;

[0022] Figure 3 It is a top view schematic diagram of a powder sherardizing and separation automation equipment of the utility model;

[0023] Figure 4 The utility model is a side view schematic diagram of a powder sherardizing and separating automation equipment.

[0024] The reference numerals in the accompanying drawings are:

[0025] 1 is a mobile trolley, 2 is a furnace body, 3 is a furnace cover, 4 is a conveyor belt 1, 5 is a motor 1, 6 is a bracket, 7 is a receiving plate, 8 is a conveyor belt 2, 9 is an extension plate, 10 is a telescopic rod, 11 is a baffle, 12 is a rotating shaft, 13 is a motor 2, 14 is a motor 3, 15 is a traction rope, 16 is a strong magnetic roller, 17 is a conveyor belt 3, 18 is a slide plate, 19 is a separation plate, 20 is a track, and 21 is a protective plate. DETAILED DESCRIPTION

[0026] The utility model is further described below in conjunction with the accompanying drawings and specific embodiments:

[0027] In the description of the present invention, it should be understood that the terms "left", "right", "up", "down", "horizontal", "vertical" and the like indicate directions or positional relationships based on the attached Figure 1 The orientation or positional relationship shown is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0028] Embodiment 1

[0029] like Figure 1 to Figure 4 As shown, a powder zincizing and separation automation equipment comprises a zinc powder separation device and a workpiece separation device, wherein the workpiece separation device is located on one side of the zinc powder separation device;

[0030] The zinc powder separation device comprises a mobile trolley 1, a furnace body 2 and a furnace cover 3. A conveyor belt 4 is provided at the bottom of the mobile trolley 1. The furnace body 2 is rotatably connected to the mobile trolley 1. A motor 5 is externally connected to one end of the furnace body 2. The furnace cover 3 is located at the upper end of the furnace body 2 and is provided with a plurality of separation holes.

[0031] The workpiece separation device comprises a bracket 6, a receiving plate 7 and a second conveyor belt 8, wherein the bracket 6 is located between the second conveyor belt 8 and the zinc powder separation device, and both ends of the receiving plate 7 are rotatably connected to the bracket 6, and an extension plate 9 is provided on the side of the receiving plate 7 close to the zinc powder separation device, and both ends of the extension plate 9 are provided with telescopic rods 10, one end of the telescopic rod 10 is connected to the receiving plate 7, and the other end of the telescopic rod 10 is connected to the extension plate 9;

[0032] The receiving plate 7 is provided with a baffle 11 on one side of the conveyor belt 2 8 , and a rotating shaft 12 is provided on the baffle 11 . The rotating shaft 12 is rotatably connected to the receiving plate 7 , and one end of the rotating shaft 12 is externally connected to a motor 2 13 .

[0033] In addition, a flipping assembly is provided on one side of the material receiving plate 7, and the flipping assembly includes a motor three 14, a traction rope 15 and a fixed block. The fixed block and the motor three 14 are respectively located on the front and rear sides of the material receiving plate 7, one end of the traction rope 15 is connected to the output shaft of the motor three 14, and the other end of the traction rope 15 is connected to the fixed block after crossing the upper end of the bracket 6. The fixed block is fixedly connected to the material receiving plate 7, and a pulley is provided between the bracket 6 and the traction rope 15. The traction rope 15 is pulled by the motor three 14 to rotate the material receiving plate 7, thereby adjusting the material receiving plate 7 to a suitable material receiving position.

[0034] Specifically, a secondary separation component is provided at one end of the conveyor belt 4, and the secondary separation component includes a strong magnetic roller 16, a conveyor belt three 17 and a slide plate 18. The slide plate 18 is located above the conveyor belt 4, and one end of the conveyor belt three 17 is located above the slide plate 18, and the other end is close to the conveyor belt 4. The strong magnetic roller 16 is located inside the conveyor belt three 17, and the strong magnetic roller 16 is close to the conveyor belt 4. Impurities such as iron wire are adsorbed to the top of the conveyor belt three 17 by the magnetic force of the strong magnetic roller 16, and then the impurities such as iron wire are transported to the top of the slide plate 18 through the conveyor belt three 17. Finally, the impurities such as iron wire slide out through the slide plate 18 and are collected.

[0035] In this embodiment, a separation plate 19 is provided on the lower side of the mobile trolley 1, and a plurality of square holes are arranged side by side in the middle of the separation plate 19, and the plurality of square holes are all located above the conveyor belt 4. Both ends of the separation plate 19 extend upward to form a receiving portion, and the zinc powder and the workpiece are screened by the receiving plate 7 to prevent the workpiece passing through the furnace cover 3 from mixing into the zinc powder, thereby further ensuring that the zinc powder and the workpiece are completely separated.

[0036] In this embodiment, a track 20 is provided at the bottom of the mobile trolley 1, and the conveyor belt 4 is located between the tracks 20. The track 20 is provided to facilitate the movement of the mobile trolley 1, thereby facilitating the mobile trolley 1 to drive the furnace body 2 to discharge materials.

[0037] In this embodiment, protective plates 21 are provided on both sides of the receiving plate 7, and the motor 2 13 is located outside the protective plate 21. The protective plate 21 protects the motor 3 14 and other structures, and the protective plate 21 is provided to prevent the workpiece from slipping out from the side of the receiving plate 7.

[0038] In this embodiment, a reducer is provided between the motor 1 5 and the furnace body 2 to facilitate the rotation of the furnace body 2 .

[0039] Please refer to the actual application Figure 1 to Figure 4 After the zincizing process is completed and the furnace body 2 is cooled down, the furnace body 2 is moved to the top of the conveyor belt 4 by the mobile trolley 1 through the track 20;

[0040] Then, the furnace body 2 is driven to rotate by the motor 5, the furnace cover 3 is selected to face downward, the furnace body 2 is swung by the motor 5, and the zinc powder and impurities such as iron wire in the furnace body 2 are discharged onto the conveyor belt 4, and the conveyor belt 4 drives the zinc powder to move to the secondary separation component, and the impurities such as iron wire in the zinc powder are separated by the secondary separation component;

[0041] After the zinc powder is separated from the workpiece, the furnace cover 3 is rotated upward and removed, and the receiving plate 7 is driven to rotate to a suitable receiving position by the motor 3 14, and the extension plate 9 is driven to extend by the telescopic rod 10 to facilitate receiving the material, and then the furnace body 2 is rotated to discharge the workpiece into the receiving plate 7;

[0042] During discharge, according to the discharge situation of the workpiece, the control motor 13 drives the baffle 11 to rotate to prevent the workpiece on the receiving plate 7 from being discharged too much at one time and causing a burden on the conveyor belt 8;

[0043] Finally, the workpiece is discharged into the second conveyor belt 8 through the receiving plate 7 and discharged through the second conveyor belt 8.

[0044] The embodiments described above are only preferred embodiments of the present invention and are not intended to limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structures, features and principles described in the patent scope of the present invention should be included in the patent application scope of the present invention.

Claims

1. A powder sherardizing separation automation equipment, characterized in that: It comprises a zinc powder separation device and a workpiece separation device, wherein the workpiece separation device is located on one side of the zinc powder separation device; The zinc powder separation device comprises a movable trolley (1), a furnace body (2) and a furnace cover (3); a conveyor belt (4) is arranged at the bottom of the movable trolley (1); the furnace body (2) is rotatably connected to the movable trolley (1); a motor (5) is externally connected to one end of the furnace body (2); the furnace cover (3) is located at the upper end of the furnace body (2); and a plurality of separation holes are opened on the furnace cover (3); The workpiece separation device comprises a bracket (6), a material receiving plate (7) and a second conveyor belt (8), wherein the bracket (6) is located between the second conveyor belt (8) and the zinc powder separation device, and both ends of the material receiving plate (7) are rotatably connected to the bracket (6), and an extension plate (9) is provided on the side of the material receiving plate (7) close to the zinc powder separation device, and telescopic rods (10) are provided at both ends of the extension plate (9), one end of the telescopic rod (10) is connected to the material receiving plate (7), and the other end of the telescopic rod (10) is connected to the extension plate (9); The receiving plate (7) is provided with a baffle (11) on one side of the second conveyor belt (8), and a rotating shaft (12) is provided on the baffle (11). The rotating shaft (12) is rotatably connected to the receiving plate (7), and one end of the rotating shaft (12) is externally connected to the second motor (13).

2. The powder sherardizing separation automation equipment according to claim 1, characterized in that: A flip assembly is provided on one side of the material receiving plate (7), and the flip assembly comprises a motor three (14), a traction rope (15) and a fixed block. The fixed block and the motor three (14) are respectively located at the front and rear sides of the material receiving plate (7). One end of the traction rope (15) is connected to the output shaft of the motor three (14), and the other end of the traction rope (15) is connected to the fixed block after crossing the upper end of the bracket (6).

3. The powder sherardizing separation automation equipment according to claim 1, characterized in that: A secondary separation component is provided at one end of the conveyor belt one (4), and the secondary separation component comprises a strong magnetic roller (16), a conveyor belt three (17) and a slide plate (18), wherein the slide plate (18) is located above the conveyor belt one (4), one end of the conveyor belt three (17) is located above the slide plate (18), and one end is close to the conveyor belt one (4), and the strong magnetic roller (16) is located inside the conveyor belt three (17).

4. The powder sherardizing separation automation equipment according to claim 1, characterized in that: A separation plate (19) is provided at the lower side of the mobile trolley (1), and a plurality of square holes are arranged side by side in the middle of the separation plate (19), and the plurality of square holes are all located above the conveyor belt 1 (4).

5. The powder sherardizing separation automation equipment according to claim 1, characterized in that: The bottom of the mobile trolley (1) is provided with rails (20), and the conveyor belt 1 (4) is located between the rails (20).

6. The powder sherardizing separation automation equipment according to claim 1, characterized in that: Protective plates (21) are provided on both the left and right sides of the material receiving plate (7), and the second motor (13) is located outside the protective plates (21).

7. The powder sherardizing separation automation equipment according to claim 1, characterized in that: A reducer is provided between the motor 1 (5) and the furnace body (2).

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