Automatic riveting machine

By designing an automatic rivet assembly machine, the rapid assembly of rivets is achieved by using positioning, stamping and conveying mechanisms, the problems of low efficiency and high cost of rivet assembly in the prior art are solved, and efficient automated production is achieved.

CN222175829UActive Publication Date: 2024-12-17CHONGQING JIUFAN ELECTROMECHANICAL CO LTD
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Patent Information

Application Number
CN202420829610.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-22
Publication Date
2024-12-17
Estimated Expiration
2034-04-22

AI Technical Summary

Technical Problem

The existing rivet assembly methods have poor process, low accuracy, slow speed, high labor intensity, and low automatic assembly efficiency, which is difficult to ensure in large-scale assembly tasks.

Method used

An automatic rivet loading machine is designed, including a positioning mechanism, stamping mechanism, conveying mechanism and feeding mechanism. Through the coordinated work of rotating motor, hydraulic press, conveyor belt, drive motor and clamping mechanism, the rapid positioning, stamping and pressing of rivets is achieved. Automatic loading.

Benefits of technology

It greatly improves the assembly speed of rivets, reduces manual operation, saves assembly costs, and realizes rapid and automated production of rivets, improving assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic rivet installing machine, which relates to the technical field of rivet installation and comprises an assembling box body, a positioning mechanism is arranged at the top of the assembling box body, a stamping mechanism is fixedly installed on the left side of the top of the assembling box body, and an L-shaped support is fixedly installed above the right side of the assembling box body. A conveying mechanism is arranged at the top of the horizontal position of the L-shaped support, a feeding mechanism is arranged above the left side of the vertical position of the L-shaped support, the positioning mechanism comprises a rotating motor, the rotating motor is fixedly installed in an inner cavity of the assembling box body, and an output shaft of the rotating motor penetrates through the top of the assembling box body and is fixedly provided with a rotating disc; six positioning boxes are fixedly installed at the eccentric position of the top of the rotating disc in an annular array mode. According to the utility model, the positioning mechanism and the stamping mechanism are matched with each other, so that the assembling speed between rivets and materials is greatly increased, a plurality of positioning grooves are utilized to realize quick assembling of a plurality of rivets, and the assembling cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of rivet installation, in particular to an automatic riveting machine. Background Art

[0002] Rivets are a device used to connect two or more metal workpieces, commonly used in the machinery, aviation, automobile and other industries. Rivets consist of a rivet head, a rivet handle and a zipper, and need to be installed with a riveting pliers or a pneumatic riveting machine. The existing technology has the following problems:

[0003] Because the existing methods of assembling rivets are mainly manual assembly or automatic assembly by rivet assembly machines, and the former has poor workmanship, poor consistency, low assembly accuracy, slow speed, high labor intensity, and requires a large amount of labor, resulting in high production costs; although the latter can achieve automatic assembly, it can only be assembled through a single assembly head during assembly, and manual placement and positioning are required before assembly. When receiving large-scale assembly tasks, the assembly efficiency cannot be guaranteed. Utility Model Content

[0004] The utility model provides an automatic riveting machine to solve the problems raised in the above background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:

[0006] The automatic riveting machine comprises an assembly box, a positioning mechanism is arranged on the top of the assembly box, a punching mechanism is fixedly installed on the left side of the top of the assembly box, an L-shaped bracket is fixedly installed on the upper right side of the assembly box, a conveying mechanism is arranged on the top of the horizontal part of the L-shaped bracket, and a feeding mechanism is arranged on the upper left side of the vertical part of the L-shaped bracket.

[0007] The positioning mechanism includes a rotating motor, which is fixedly installed in the inner cavity of an assembly box. The output shaft of the rotating motor passes through the top of the assembly box and is fixedly installed with a turntable. Six positioning boxes are fixedly installed in a circular array at the eccentric part of the top of the turntable. Positioning grooves are provided on the tops of the six positioning boxes. An infrared emitter is fixedly installed on one side of the top of the six positioning boxes away from the center of the turntable.

[0008] The stamping mechanism includes a fixed bracket, which is fixedly installed on the top left side of the assembly box, a stamping bracket is fixedly installed on the upper right side of the fixed bracket, a hydraulic press is fixedly installed on the top of the stamping bracket, the output end of the hydraulic press passes through the bottom of the stamping bracket and is fixedly installed with a pressure head, and an infrared receiver 1 is fixedly installed on the lower right side of the fixed bracket, and the infrared receiver 1 is on the same horizontal line as the infrared transmitter.

[0009] A further improvement of the technical solution of the utility model lies in that: the conveying mechanism includes a conveyor belt, the conveyor belt is fixedly installed on the horizontal top of the L-shaped bracket, a straightening box is fixedly installed on the top rear side of the conveyor belt, a driving groove is opened on the front side of the straightening box, a driving motor is fixedly installed on the left side of the straightening box, the output shaft of the driving motor passes through the inner cavity of the driving groove and is fixedly installed with positive and negative threaded rods, the left and right sides of the positive and negative threaded rods are opened with threaded walls with opposite threads, and the outer walls of the two threaded walls are movably installed with clamps.

[0010] A further improvement of the technical solution of the utility model is that: the feeding mechanism includes a driving bracket, the driving bracket is fixedly installed on the left side of the vertical part of the L-shaped bracket, a driving plate is fixedly installed on the left side of the top of the driving bracket, a motor is fixedly installed on the right side of the driving plate, a recessed groove is opened on the top of the driving plate, the output shaft of the motor passes through the recessed groove at the top of the driving plate and is fixedly installed with a threaded rod, a movable plate is threadedly installed on the outer wall of the threaded rod, the bottom of the movable plate overlaps the outer wall of the recessed groove, a hanging plate is fixedly installed on the front side of the movable plate, an electric push rod is fixedly installed on the lower front side of the hanger plate, and a clamping mechanism is provided at the bottom end of the electric push rod.

[0011] A further improvement of the technical solution of the utility model is that: the clamping mechanism includes a clamping box, the top of the clamping box is fixedly connected to the bottom end of the electric push rod 1, the left and right sides of the clamping box are fixedly installed with electric push rods 2, the relative output ends of the two electric push rods 2 are penetrated into the inner cavity of the clamping box and are fixedly installed with hanging rods, the bottom of the clamping box is provided with a sliding groove penetrating into the inner cavity, the bottom ends of the two hanging rods penetrate the sliding groove to the bottom of the clamping box and are fixedly installed with clamping hanging plates, and the bottoms of the two clamping hanging plates are fixedly installed with rubber clamps arranged in a mirror image.

[0012] Due to the adoption of the above technical solution, the utility model has achieved the following technical progress compared with the prior art:

[0013] 1. The utility model provides an automatic riveting machine, which greatly improves the assembly speed between rivets and materials through the cooperation of a positioning mechanism and a punching mechanism. Multiple positioning grooves can be used to realize multiple rapid assemblies of rivets, saving assembly costs.

[0014] 2. The utility model provides an automatic riveting machine, which, through the cooperation of the conveying mechanism and the feeding mechanism, eliminates the need for manual positioning and feeding during rivet assembly, and can achieve rapid and automatic feeding, further improving assembly efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is an overall schematic diagram of the structure of the utility model;

[0016] Figure 2 It is a schematic diagram of the positioning mechanism of the utility model structure;

[0017] Figure 3 It is a schematic diagram of the punching mechanism of the utility model structure;

[0018] Figure 4 It is a schematic diagram of the conveying mechanism of the utility model structure;

[0019] Figure 5 It is a schematic diagram of the feeding mechanism of the utility model structure;

[0020] Figure 6 It is a schematic diagram of the clamping mechanism of the utility model structure.

[0021] In the figure: 1. assembly box; 2. positioning mechanism; 21. rotating motor; 22. turntable; 23. positioning box; 24. positioning slot; 25. infrared transmitter; 3. stamping mechanism; 31. fixed bracket; 32. stamping bracket; 33. hydraulic press; 34. pressure head; 35. infrared receiver 1; 4. L-shaped bracket; 5. conveying mechanism; 51. conveyor belt; 52. straightening box; 53. driving slot; 54. driving motor; 55. positive and negative threaded rod; 56. clamping plate; 6. feeding mechanism; 61. driving bracket; 62. driving plate; 63. motor; 64. threaded rod; 65. moving plate; 66. hanging plate; 67. electric push rod 1; 68. clamping mechanism; 681. clamping box; 682. electric push rod 2; 683. hanging rod; 684. slide slot; 685. clamping hanging plate; 686. rubber clamping block. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] like Figure 1 , Figure 2 , Figure 3As shown, the utility model provides an automatic riveting machine, including an assembly box 1, a positioning mechanism 2 is arranged on the top of the assembly box 1, a punching mechanism 3 is fixedly installed on the left side of the top of the assembly box 1, an L-shaped bracket 4 is fixedly installed on the upper right side of the assembly box 1, a conveying mechanism 5 is arranged on the top of the horizontal part of the L-shaped bracket 4, a feeding mechanism 6 is arranged on the upper left side of the vertical part of the L-shaped bracket 4, the positioning mechanism 2 includes a rotating motor 21, the rotating motor 21 is fixedly installed in the inner cavity of the assembly box 1, the output shaft of the rotating motor 21 passes through the top of the assembly box 1 and is fixedly installed with a turntable 22, and six positioning boxes are fixedly installed in a circular array at the eccentric part of the top of the turntable 22 23, the tops of the six positioning boxes 23 are all provided with positioning grooves 24, and the tops of the six positioning boxes 23 are fixedly installed with infrared transmitters 25 on one side away from the center of the turntable 22, and the stamping mechanism 3 includes a fixed bracket 31, the fixed bracket 31 is fixedly installed on the top left side of the assembly box 1, and a stamping bracket 32 ​​is fixedly installed on the upper right side of the fixed bracket 31, and a hydraulic press 33 is fixedly installed on the top of the stamping bracket 32, and the output end of the hydraulic press 33 passes through the bottom of the stamping bracket 32 ​​and is fixedly installed with a pressure head 34, and an infrared receiver 35 is fixedly installed on the lower right side of the fixed bracket 31, and the infrared receiver 35 and the infrared transmitter 25 are on the same horizontal line;

[0024] During assembly, the material to be assembled is inserted into the positioning groove 24 at the top of the positioning box 23 near the rear side of the assembly box 1, and then the rotating motor 21 is started to drive the turntable 22 to rotate, and the infrared transmitter 25 at the top of the positioning box 23 opposite to the positioning box 23 where the material is placed emits infrared rays, which are received by the infrared receiver 35 on the right side of the fixed bracket 31, thereby temporarily stopping the start of the rotating motor 21. During stamping, the rotating motor 21 drives the rotation of the turntable 22 to move the material with the rivet to the right side of the fixed bracket 31, and the infrared rays emitted by the infrared transmitter 25 and received by the infrared receiver 35 can be used to keep the material in the positioning groove 24 below the pressure head 34, and finally, the pressure head 34 can be moved downward by starting the hydraulic press 33 on the top of the stamping bracket 32, and the rivet can be stamped and assembled on the material in the positioning groove 24, and during stamping, the positioning groove 24 corresponding to the positioning groove 24 can be loaded again, and the rivet can be quickly assembled by analogy.

[0025] like Figure 4 As shown, the conveying mechanism 5 includes a conveyor belt 51, which is fixedly installed on the top of the L-shaped bracket 4 at a horizontal position, and a squaring box 52 is fixedly installed on the rear side of the top of the conveyor belt 51. A driving groove 53 is opened on the front side of the squaring box 52, and a driving motor 54 is fixedly installed on the left side of the squaring box 52. The output shaft of the driving motor 54 passes through the inner cavity of the driving groove 53 and is fixedly installed with a positive and negative threaded rod 55. The left and right sides of the positive and negative threaded rod 55 are both opened with threaded walls with opposite threads, and the outer walls of the two threaded walls are movably installed with clamping plates 56;

[0026] The rivet is placed vertically on the surface of the conveyor belt 51 and transported to the rear side. When it reaches the front side of the alignment box 52, the drive motor 54 is started to drive the forward and reverse threaded rods 55 in the drive groove 53 to rotate, so that the threaded clamps 56 on the left and right sides of the forward and reverse threaded rods 55 are brought close to each other to clamp the rivet, so that it is kept in the middle position of the top of the conveyor belt 51. Then, the output shaft of the drive motor 54 can be reversed to move the two clamps 56 to both sides and reset, so as to facilitate the subsequent clamping and feeding of the rivets.

[0027] like Figure 5 , Figure 6 As shown, the feeding mechanism 6 includes a driving bracket 61, which is fixedly installed on the left side of the vertical part of the L-shaped bracket 4, a driving plate 62 is fixedly installed on the left side of the top of the driving bracket 61, and a motor 63 is fixedly installed on the right side of the driving plate 62. A recessed groove is opened on the top of the driving plate 62, and the output shaft of the motor 63 penetrates into the recessed groove at the top of the driving plate 62 and is fixedly installed with a threaded rod 64. A moving plate 65 is threadedly installed on the outer wall of the threaded rod 64, and the bottom of the moving plate 65 overlaps with the outer wall of the recessed groove, a hanging plate 66 is fixedly installed on the front side of the moving plate 65, and an electric push rod 67 is fixedly installed on the lower front side of the hanging plate 66, and a clamping mechanism 68 is arranged at the bottom end of the electric push rod 67, and the clamping mechanism 68 includes a clamping box 681, and the clamping box 68 The top of 1 is fixedly connected with the bottom of the electric push rod 1 67, and the left and right sides of the clamping box 681 are fixedly installed with electric push rods 2 682. The electric push rods 1 67 and the electric push rods 2 682 are powered by wire external power supply without affecting the movement. The relative output ends of the two electric push rods 2 682 are penetrated into the inner cavity of the clamping box 681 and fixedly installed with hanging rods 683. The bottom of the clamping box 681 is provided with a slide groove 684 that penetrates into the inner cavity. The bottom ends of the two hanging rods 683 penetrate the slide groove 684 to the bottom of the clamping box 681 and are fixedly installed with a clamping hanging plate 685. The bottoms of the two clamping hanging plates 685 are fixedly installed with mirror-image rubber clamps 686. The rubber clamps 686 can increase the friction between the rivets and the metal material, making the clamping more stable.

[0028] By starting the motor 63 on the right side of the driving plate 62 at the top of the driving bracket 61, the threaded rod 64 can be driven to rotate, so that the moving plate 65 drives the hanging plate 66 to move to the right. When it moves to the rightmost side of the recessed groove, the clamping mechanism 68 at the bottom of the electric push rod 1 67 can be located just above the rivet after the rivet is aligned. Then, the electric push rod 1 67 is started to drive the clamping box 681 to move downward, and the two electric push rods 2 682 on the left and right sides of the clamping box 681 are simultaneously started to use the hanging rod 683 to slide in the slide groove 684, so that the rubber at the bottom of the two clamping hanging plates 685 can be clamped. The glue clamp block 686 clamps and fixes the rivet, and then the electric push rod 1 67 is used to raise the overall clamping mechanism 68, and then the output shaft of the motor 63 is reversed to enable the movable plate 65 to drive the hanging plate 66 that fixes the electric push rod 1 67 to move to the left. When the movable plate 65 moves to the leftmost side of the recessed groove, the clamping mechanism 68 that clamps the rivet can be located directly above the positioning groove 24, and then the electric push rod 1 67 is moved downward to place the rivet stably on the top of the assembly material, and the rivet can be dropped by retracting the two electric push rods 2 682 at the same time.

[0029] The following is a detailed description of the working principle of the automatic riveting machine.

[0030] like Figure 1-6As shown, during assembly, the material to be assembled is inserted into the positioning groove 24 at the top of the positioning box 23 near the rear side of the assembly box 1, and then the rotating motor 21 is started to drive the turntable 22 to rotate, and the infrared transmitter 25 at the top of the positioning box 23 opposite to the material positioning box 23 is used to emit infrared rays, which are received by the infrared receiver 35 on the right side of the fixed bracket 31, thereby temporarily stopping the start of the rotating motor 21, and then the rivet is placed vertically on the surface of the conveyor belt 51 and transmitted to the rear side. When it reaches the front side of the alignment box 52, the driving motor 54 is started to drive the positive and negative threaded rods 55 in the driving groove 53 to rotate, so that the positive and negative threaded rods 55 The clamping plates 56 on the left and right sides of the screw thread are brought close to each other to clamp the rivet, so that it is kept in the middle position of the top of the conveyor belt 51. Then, the output shaft of the driving motor 54 can be reversed to move the two clamping plates 56 to both sides to reset. Then, the motor 63 on the right side of the driving plate 62 on the top of the driving bracket 61 is started to drive the threaded rod 64 to rotate, so that the moving plate 65 drives the hanging plate 66 to move to the right. When it moves to the rightmost side of the concave groove, the clamping mechanism 68 at the bottom of the electric push rod 67 can be located just above the rivet after being aligned. Then, the electric push rod 67 is started to drive the clamping box 681 to move downward, and the clamping box 681 is started synchronously. The two electric push rods 682 on the left and right sides of 81 can utilize the sliding of the suspension rod 683 in the slide groove 684 to enable the rubber clamping blocks 686 at the bottom of the two clamping suspension plates 685 to clamp and fix the rivet, and then utilize the electric push rod 1 67 to raise the entire clamping mechanism 68, and then utilize the reverse rotation of the output shaft of the motor 63 to enable the movable plate 65 to drive the suspension plate 66 that fixes the electric push rod 1 67 to move to the left side. When the movable plate 65 moves to the leftmost side of the recessed groove, the clamping mechanism 68 that clamps the rivet can be located just above the positioning groove 24, and then the electric push rod 1 67 is moved downward to stably place the rivet on the top of the assembly material, and at the same time When the two electric push rods 2682 are retracted, the rivet can be dropped, and the rotating motor 21 drives the turntable 22 to rotate, so that the material with the rivet is moved to the right side of the fixed bracket 31, and the infrared rays emitted by the infrared transmitter 25 and received by the infrared receiver 35 can be used to keep the material in the positioning groove 24 below the pressure head 34, and finally, the pressure head 34 can be moved downward by starting the hydraulic press 33 on the top of the stamping bracket 32, and the rivet can be stamped and assembled on the material in the positioning groove 24, and during stamping, the positioning groove 24 corresponding to the positioning groove 24 can be loaded again, and the rivet can be quickly assembled by analogy.

[0031] The above generally describes the present invention in detail, but it is obvious to a person skilled in the art that some modifications or improvements can be made to the present invention. Therefore, modifications or improvements that do not depart from the spirit of the present invention are within the scope of protection of the present invention.

Claims

1. An automatic riveting machine, comprising an assembly box (1), characterized in that: A positioning mechanism (2) is arranged on the top of the assembly box (1), a punching mechanism (3) is fixedly installed on the left side of the top of the assembly box (1), an L-shaped bracket (4) is fixedly installed on the upper right side of the assembly box (1), a conveying mechanism (5) is arranged on the top of the horizontal part of the L-shaped bracket (4), and a loading mechanism (6) is arranged on the upper left side of the vertical part of the L-shaped bracket (4); The positioning mechanism (2) comprises a rotating motor (21), the rotating motor (21) is fixedly mounted in the inner cavity of the assembly box (1), the output shaft of the rotating motor (21) passes through the top of the assembly box (1) and is fixedly mounted with a turntable (22), six positioning boxes (23) are fixedly mounted in a circular array at the eccentric position of the top of the turntable (22), the tops of the six positioning boxes (23) are all provided with positioning grooves (24), and an infrared emitter (25) is fixedly mounted on one side of the top of the six positioning boxes (23) away from the center of the turntable (22); The punching mechanism (3) comprises a fixed bracket (31), the fixed bracket (31) is fixedly mounted on the top left side of the assembly box (1), a punching bracket (32) is fixedly mounted above the right side of the fixed bracket (31), a hydraulic press (33) is fixedly mounted on the top of the punching bracket (32), the output end of the hydraulic press (33) passes through the bottom of the punching bracket (32) and is fixedly mounted with a pressure head (34), and an infrared receiver (35) is fixedly mounted below the right side of the fixed bracket (31), and the infrared receiver (35) and the infrared transmitter (25) are on the same horizontal line.

2. The automatic riveting machine according to claim 1, characterized in that: The conveying mechanism (5) comprises a conveying belt (51), the conveying belt (51) is fixedly mounted on the top of the L-shaped bracket (4), a straightening box (52) is fixedly mounted on the rear side of the top of the conveying belt (51), a driving groove (53) is provided on the front side of the straightening box (52), a driving motor (54) is fixedly mounted on the left side of the straightening box (52), an output shaft of the driving motor (54) passes through the inner cavity of the driving groove (53) and is fixedly mounted with a positive and negative threaded rod (55), the positive and negative threaded rod (55) is provided with a threaded wall with opposite threads on both the left and right sides, and a clamping plate (56) is movably mounted on the outer walls of the two threaded walls.

3. The automatic riveting machine according to claim 1, characterized in that: The feeding mechanism (6) comprises a driving bracket (61), the driving bracket (61) is fixedly mounted on the left side of the vertical position of the L-shaped bracket (4), a driving plate (62) is fixedly mounted on the left side of the top of the driving bracket (61), a motor (63) is fixedly mounted on the right side of the driving plate (62), a recessed groove is provided on the top of the driving plate (62), the output shaft of the motor (63) penetrates into the recessed groove at the top of the driving plate (62) and is fixedly mounted with a threaded rod (64), a moving plate (65) is threadedly mounted on the outer wall of the threaded rod (64), the bottom of the moving plate (65) overlaps the outer wall of the recessed groove, a hanging plate (66) is fixedly mounted on the front side of the moving plate (65), an electric push rod (67) is fixedly mounted below the front side of the hanging plate (66), and a clamping mechanism (68) is provided at the bottom end of the electric push rod (67).

4. The automatic riveting machine according to claim 3, characterized in that: The clamping mechanism (68) includes a clamping box (681), the top of the clamping box (681) is fixedly connected to the bottom end of the electric push rod 1 (67), the left and right sides of the clamping box (681) are fixedly installed with electric push rod 2 (682), the relative output ends of the two electric push rods 2 (682) are both extended into the inner cavity of the clamping box (681) and are fixedly installed with a suspension rod (683), the bottom of the clamping box (681) is provided with a slide groove (684) extending into the inner cavity, the bottom ends of the two suspension rods (683) are extended into the slide groove (684) to the bottom of the clamping box (681) and are fixedly installed with a clamping hanger plate (685), and the bottoms of the two clamping hangers (685) are fixedly installed with rubber clamps (686) arranged in a mirror image.