Motorcycle shock absorber casting machine capable of casting molten iron on front and back surfaces
By adopting a combined structure of base, roof plate, fixing mechanism and other combinations in the motorcycle shock absorber casting machine, the rapid fixing and replacement of molds is achieved, solving the problem of cumbersome and unreliable mold replacement in the prior art, and improving efficiency and Reliability.
Patent Information
- Application Number
- CN202420981552.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-08
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-05-08
AI Technical Summary
During the casting and processing of motorcycle shock absorber shells, the mold replacement and fixing in the prior art is complicated, the efficiency is low, and it is easy to cause the screws to not be screwed in place due to carelessness, which affects reliability.
A motorcycle shock absorber casting machine with cast iron on both sides of the front and rear is designed, using a combined structure of base, roof plate, fixing mechanism, mold, clamping plate and spring, through a forward and reverse motor, threaded rod, U-shaped pad, Components such as bevel gears enable rapid fixing and replacement of molds, avoiding the one-by-one screwing operation of multiple sets of screws.
Improve the efficiency of mold replacement and fixing, ensure the reliability of the mold, avoid the problem of screws not being screwed in place due to carelessness and negligence, and simplify the work flow.
Smart Images

Figure CN222175929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of casting machines, and in particular to a motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear surfaces. Background Art
[0002] Motorcycle shock absorbers are components used to absorb road impact and vibration, and are essential to ensuring riding comfort and vehicle stability. In the production process of motorcycle shock absorbers, their shells usually need to be processed and cast using a casting machine. By pouring molten iron into the mold and cooling it, the required shock absorber shell is formed.
[0003] When using a casting machine to cast the shell of a motorcycle shock absorber, in order to ensure that the specifications of the shock absorber shell being processed meet the standards, it is usually necessary to fix the mold first. However, in real life, we can understand that the shell shapes and sizes of shock absorbers of different specifications are different. Therefore, when processing shock absorbers of different specifications, different molds are usually required for processing. However, in the existing technology, the staff usually uses multiple sets of screws to fix the mold, so that when the staff disassembles and replaces the mold, they need to use professional tools such as screwdrivers to screw multiple screws one by one. This not only makes it cumbersome for the staff to replace the mold, but also has low efficiency. At the same time, when the staff fixes the mold, they need to use multiple screws to fix it securely. However, when the staff screws the screws, some screws may not be screwed into place due to carelessness, thereby affecting the reliability of the mold after it is fixed. Utility Model Content
[0004] The utility model provides a motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides, solving the problem in the related art that it is cumbersome for workers to replace the mold used for casting the motorcycle shock absorber shell.
[0005] The technical solution of the utility model is as follows: it comprises a base, a top plate is arranged above the base, a fixing mechanism is arranged on the upper surface of the top plate, the fixing mechanism comprises a fixing box fixedly connected to the upper surface of the top plate, a forward and reverse motor is installed on the upper surface of the fixing box, and the output end of the forward and reverse motor extends to the interior of the fixing box and is rotatably connected to the fixing box;
[0006] The inner wall of the fixed box is rotatably connected to a group of threaded rods, the outer surface of each threaded rod is rotatably connected to a U-shaped pad, each U-shaped pad is fixedly connected to the upper surface of the top plate, the outer surface of each threaded rod is threadedly connected to a threaded block, each threaded block extends to the bottom of the top plate and is slidably connected to the top plate, and the bottom surface of each threaded block is fixedly connected to a clamping plate 1;
[0007] The outer surface of each threaded rod is fixedly connected with a bevel gear 1, and the rotation of the bevel gear 1 can drive the rotation of the threaded rod. The output end of the forward and reverse motor is fixedly connected with a bevel gear 2, and each bevel gear 1 is meshed with the bevel gear 2. By starting the forward and reverse motor, the rotation of the bevel gear 2 can be driven, and then the rotation of the bevel gear 1 can be driven. A movable plate is arranged under the top plate.
[0008] The upper surface of the movable plate is fixedly connected with a fixing groove, and a mold 1 is arranged inside the fixing groove. When casting the outer shell of the motorcycle shock absorber, molten iron must be poured into the mold 1, and the bottom surface of the mold 1 must contact the inner bottom wall of the fixing groove.
[0009] Four clamping plates 2 are arranged inside the fixing groove, and a group of springs are fixedly connected to the outer surface of each clamping plate 2. Each spring is fixedly connected to the inner wall of the fixing groove. The outer surface of the clamping plate 2 is in contact with the outer surface of the mold 1. Through the four clamping plates 2 and under the elastic force of the springs, the mold 1 can be clamped and fixed.
[0010] The upper surface of the fixed groove is fixedly connected with symmetrical conduits, and the ends of the two conduits that are far away from each other are connected with casting buckets. When casting, molten iron must be poured into the casting bucket and added into mold one through the conduit. The outlet of the conduit must be compatible with the reserved groove opened on mold one. By setting up two casting buckets, molten iron can be added from the front and back sides at the same time, further improving the casting efficiency.
[0011] A mold 2 is arranged on the bottom surface of the top plate, and each of the clamping plates 1 is in contact with the outer surface of the mold 2. The mold 1 is matched with the mold 2, and a complete mold can be formed through the contact between the mold 1 and the mold 2. Molten iron is poured into the closed space formed by the mold 1 and the mold 2 to produce the required motorcycle shock absorber mold.
[0012] The bottom surface of the top plate is fixedly connected with a symmetrical connecting plate, the bottom surfaces of the two connecting plates are fixedly connected with connecting seats, and the bottom surfaces of the two connecting seats are fixedly connected with symmetrical supporting legs. The top plate can be supported by the connecting plates, and the connecting seats can be supported by the supporting legs.
[0013] A mounting plate is provided below the movable plate, and four vertical rods are fixedly connected to the upper surface of the mounting plate. The four vertical rods are all fixedly connected to the bottom surface of the top plate, and the four vertical rods are all slidably connected to the movable plate. The vertical rods penetrate the movable plate, and the movable plate can be limited and guided by the vertical rods.
[0014] A hydraulic telescopic cylinder is installed on the bottom surface of the mounting plate, and the output end of the hydraulic telescopic cylinder extends to the top of the mounting plate and is slidably connected to the mounting plate. The output end of the hydraulic telescopic cylinder is fixedly connected to the bottom surface of the movable plate. The hydraulic telescopic cylinder belongs to the existing technology. By starting the hydraulic telescopic cylinder, the movable plate can be driven to move upward or downward. When performing the casting process, the upper surface of mold one and the bottom surface of mold two must be fitted together.
[0015] The working principle and beneficial effects of the utility model are:
[0016] 1. In the utility model, the cooperation among the base, the top plate, the fixing mechanism, the mold 2, the fixing groove, the mold 1, the clamping plate 2 and the spring can make it easier for the staff to replace the mold 1 and the mold 2, thereby effectively avoiding the cumbersome situation that the staff need to use tools to screw multiple sets of screws one by one when replacing the mold 1 and the mold 2, further improving the replacement efficiency of the mold 1 and the mold 2, and avoiding the situation that the staff cannot screw in place due to carelessness when screwing the screws, further ensuring the reliability of the mold 1 and the mold 2 after fixing.
[0017] 2. In the utility model, through the coordination of the forward and reverse motors, the threaded rods, the U-shaped pads, the threaded blocks, the clamping plate 1, the bevel gear 1 and the bevel gear 2, the staff can fix the mold 2 more conveniently. First, the mold 2 is brought into contact with the bottom surface of the top plate, and then the forward and reverse motors are started to drive the rotation of the bevel gear 2, thereby driving the rotation of the bevel gear 1. As the bevel gear 1 rotates, the threaded rod can be driven to rotate, and then the four threaded blocks are driven to move closer to each other until the clamping plate 1 contacts the outer surface of the mold 2, thereby fixing the mold 2. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The utility model is further described in detail below in conjunction with the accompanying drawings and specific implementation methods.
[0019] Figure 1 It is a front view schematic diagram of the three-dimensional structure of the utility model;
[0020] Figure 2 It is a three-dimensional structural schematic diagram of the fixing mechanism of the utility model;
[0021] Figure 3It is a partial structural schematic diagram of the utility model;
[0022] Figure 4 For this utility model Figure 2 A schematic diagram of the structure enlargement at the center A;
[0023] In the figure:
[0024] 1. Base; 2. Top plate;
[0025] 3. Fixing mechanism; 301. Fixing box; 302. Forward and reverse motor; 303. Threaded rod; 304. U-shaped pad; 305. Threaded block; 306. Clamping plate 1; 307. Bevel gear 1; 308. Bevel gear 2;
[0026] 4. Movable plate; 5. Fixed groove; 6. Mold 1; 7. Clamping plate 2; 8. Spring; 9. Conduit; 10. Casting bucket; 11. Mold 2; 12. Connecting plate; 13. Connecting seat; 14. Support leg; 15. Vertical rod; 16. Mounting plate; 17. Hydraulic telescopic cylinder. DETAILED DESCRIPTION
[0027] The following will be combined with the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0028] Example 1
[0029] like Figure 1~Figure 4 As shown, this embodiment proposes a motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear surfaces, comprising a base 1, a top plate 2 is arranged above the base 1, a fixing mechanism 3 is arranged on the upper surface of the top plate 2, the fixing mechanism 3 comprises a fixing box 301 fixedly connected to the upper surface of the top plate 2, a forward and reverse motor 302 is installed on the upper surface of the fixing box 301, the forward and reverse motor 302 belongs to the prior art, is installed on the upper surface of the fixing box 301 through a bracket, and the output end of the forward and reverse motor 302 extends to the interior of the fixing box 301 and is rotatably connected to the fixing box 301;
[0030] The inner wall of the fixed box 301 is rotatably connected with a group of threaded rods 303, the number of threaded rods 303 is four, and they are distributed in a circular array, the outer surface of each threaded rod 303 is rotatably connected with a U-shaped pad 304, each U-shaped pad 304 is fixedly connected to the upper surface of the top plate 2, and the U-shaped pad 304 can support the threaded rod 303, the outer surface of each threaded rod 303 is threadedly connected with a threaded block 305, and the rotation of the threaded rod 303 can drive the threaded block 305 to move, each threaded block 305 extends to the bottom of the top plate 2 and is slidably connected to the top plate 2, the upper surface of the top plate 2 is provided with a through reserved groove, the threaded block 305 extends to the bottom of the top plate 2 through the reserved groove and is slidably connected to the top plate 2, the bottom surface of each threaded block 305 is fixedly connected with a clamping plate 1 306, and the movement of the threaded block 305 can drive the movement of the clamping plate 1 306;
[0031] The outer surface of each threaded rod 303 is fixedly connected with a bevel gear 1 307, and the rotation of the bevel gear 1 307 can drive the threaded rod 303 to rotate. The output end of the forward and reverse motor 302 is fixedly connected with a bevel gear 2 308, and each bevel gear 1 307 is meshed with the bevel gear 2 308. By starting the forward and reverse motor 302, the rotation of the bevel gear 2 308 can be driven, and then the rotation of the bevel gear 1 307 can be driven. A movable plate 4 is arranged under the top plate 2.
[0032] like Figure 3 As shown, the upper surface of the movable plate 4 is fixedly connected with a fixing groove 5, and a mold 6 is arranged inside the fixing groove 5. When casting the outer shell of the motorcycle shock absorber, molten iron must be poured into the mold 6, and the bottom surface of the mold 6 must be in contact with the inner bottom wall of the fixing groove 5.
[0033] like Figure 3 As shown, four clamping plates 27 are arranged inside the fixing groove 5, and a group of springs 8 are fixedly connected to the outer surface of each clamping plate 27, and each spring 8 is fixedly connected to the inner wall of the fixing groove 5. The outer surface of the clamping plate 27 is in contact with the outer surface of the mold 1 6. Through the four clamping plates 27 and under the elastic force of the springs 8, the mold 1 6 can be clamped and fixed.
[0034] like Figure 3 As shown, the upper surface of the fixed groove 5 is fixedly connected with a symmetrical conduit 9, and the ends of the two conduits 9 that are away from each other are connected with a casting bucket 10. When casting, molten iron must be poured into the casting bucket 10 and added to the mold 6 through the conduit 9. The outlet of the conduit 9 must be compatible with the reserved groove opened on the mold 6. By providing two casting buckets 10, molten iron can be added from the front and back sides at the same time, further improving the casting efficiency.
[0035] like Figure 2As shown, a mold 2 11 is provided on the bottom surface of the top plate 2, each clamping plate 1 306 is in contact with the outer surface of the mold 2 11, and the mold 1 6 is adapted to the mold 2 11. Through the contact between the mold 1 6 and the mold 2 11, a complete mold can be formed, and molten iron is poured into the closed space formed by the mold 1 6 and the mold 2 11 to produce the required motorcycle shock absorber mold.
[0036] In this embodiment, first, mold 2 11 is brought into contact with the bottom surface of top plate 2, and then the forward and reverse motor 302 is started to drive the rotation of bevel gear 2 308, thereby driving the rotation of bevel gear 1 307. As bevel gear 1 307 rotates, the threaded rod 303 can be driven to rotate, thereby driving the four threaded blocks 305 to move closer to each other until the clamping plate 1 306 contacts the outer surface of mold 2 11, so as to fix mold 2 11, thereby effectively avoiding the cumbersome situation when the staff replaces mold 1 6 and mold 2 11 due to the need to use tools to screw multiple sets of screws one by one, further improving the replacement efficiency of mold 1 6 and mold 2 11, and at the same time avoiding the situation where individual screws are not screwed into place due to carelessness when screwing the screws, further ensuring the reliability of mold 1 6 and mold 2 11 after fixation.
[0037] Example 2
[0038] like Figure 1 As shown, based on the same concept as the above-mentioned embodiment 1, this embodiment further proposes:
[0039] The bottom surface of the top plate 2 is fixedly connected with a symmetrical connecting plate 12, the bottom surfaces of the two connecting plates 12 are fixedly connected with connecting seats 13, and the bottom surfaces of the two connecting seats 13 are fixedly connected with symmetrical supporting legs 14. The connecting plates 12 can support the top plate 2, and the supporting legs 14 can support the connecting seats 13.
[0040] like Figure 1 As shown, a mounting plate 16 is provided below the movable plate 4, and four vertical rods 15 are fixedly connected to the upper surface of the mounting plate 16. The four vertical rods 15 are all fixedly connected to the bottom surface of the top plate 2, and the four vertical rods 15 are all slidably connected to the movable plate 4. The vertical rods 15 penetrate the movable plate 4, and the vertical rods 15 can play a role of limiting and guiding the movable plate 4.
[0041] like Figure 1As shown, a hydraulic telescopic cylinder 17 is installed on the bottom surface of the mounting plate 16, and the output end of the hydraulic telescopic cylinder 17 extends to the top of the mounting plate 16 and is slidably connected to the mounting plate 16. The output end of the hydraulic telescopic cylinder 17 is fixedly connected to the bottom surface of the movable plate 4. The hydraulic telescopic cylinder 17 belongs to the prior art. By starting the hydraulic telescopic cylinder 17, the movable plate 4 can be driven to move upward or downward. When performing the casting process, the upper surface of the mold 1 6 must be fitted together with the bottom surface of the mold 2 11.
[0042] In this embodiment, when casting the motorcycle shock absorber housing, first, the hydraulic telescopic cylinder 17 is started to drive the movable plate 4 to move upward. As the movable plate 4 moves upward, the fixed groove 5 can be driven to move upward until the mold 1 6 in the fixed groove 5 fits with the mold 2 11. Then, molten iron is poured into the casting bucket 10, and can flow into the closed cavity formed by the mold 1 6 and the mold 2 11 through the conduit 9. After cooling, the hydraulic telescopic cylinder 17 is started to drive the movable plate 4 to move downward, and then the housing cast in the mold 1 6 is taken out, thereby realizing the casting process of the shock absorber housing.
[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides, characterized in that: The invention comprises a base (1), a top plate (2) being arranged above the base (1), a fixing mechanism (3) being arranged on the upper surface of the top plate (2), the fixing mechanism (3) comprising a fixing box (301) fixedly connected to the upper surface of the top plate (2), a forward and reverse motor (302) being installed on the upper surface of the fixing box (301), an output end of the forward and reverse motor (302) extending into the interior of the fixing box (301) and being rotationally connected to the fixing box (301); A group of threaded rods (303) are rotatably connected to the inner wall of the fixed box (301); the outer surface of each threaded rod (303) is rotatably connected to a U-shaped pad (304); each U-shaped pad (304) is fixedly connected to the upper surface of the top plate (2); the outer surface of each threaded rod (303) is threadedly connected to a threaded block (305); each threaded block (305) extends to the bottom of the top plate (2) and is slidably connected to the top plate (2); and the bottom surface of each threaded block (305) is fixedly connected to a clamping plate 1 (306); The outer surface of each threaded rod (303) is fixedly connected to a bevel gear 1 (307), the output end of the forward and reverse motor (302) is fixedly connected to a bevel gear 2 (308), each bevel gear 1 (307) is meshed with a bevel gear 2 (308), and a movable plate (4) is provided below the top plate (2).
2. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 1, characterized in that: A fixing groove (5) is fixedly connected to the upper surface of the movable plate (4), and a mold 1 (6) is arranged inside the fixing groove (5).
3. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 2, characterized in that: Four clamping plates (7) are arranged inside the fixing groove (5), and a group of springs (8) are fixedly connected to the outer surface of each clamping plate (7), and each spring (8) is fixedly connected to the inner wall of the fixing groove (5).
4. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 2, characterized in that: Symmetrical conduits (9) are fixedly connected to the upper surface of the fixed groove (5), and ends of the two conduits (9) that are away from each other are both connected to a casting hopper (10).
5. The motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 2, characterized in that: The bottom surface of the top plate (2) is provided with a mold 2 (11), each of the clamping plates 1 (306) is in contact with the outer surface of the mold 2 (11), and the mold 1 (6) is adapted to the mold 2 (11).
6. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 1, characterized in that: The bottom surface of the top plate (2) is fixedly connected to a symmetrical connecting plate (12), the bottom surfaces of the two connecting plates (12) are fixedly connected to connecting seats (13), and the bottom surfaces of the two connecting seats (13) are fixedly connected to symmetrical supporting legs (14).
7. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 1, characterized in that: A mounting plate (16) is provided below the movable plate (4), and four vertical rods (15) are fixedly connected to the upper surface of the mounting plate (16). The four vertical rods (15) are all fixedly connected to the bottom surface of the top plate (2), and the four vertical rods (15) are all slidably connected to the movable plate (4).
8. A motorcycle shock absorber casting machine capable of casting molten iron on both the front and rear sides according to claim 7, characterized in that: A hydraulic telescopic cylinder (17) is mounted on the bottom surface of the mounting plate (16); an output end of the hydraulic telescopic cylinder (17) extends above the mounting plate (16) and is slidably connected to the mounting plate (16); and an output end of the hydraulic telescopic cylinder (17) is fixedly connected to the bottom surface of the movable plate (4).
