Sectional material multi-hole-site drilling device
The multi-hole drilling device automates the loading, drilling, and unloading of profiles, enhancing efficiency and reducing labor intensity through integrated mechanisms.
Patent Information
- Application Number
- CN202420392701.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-01
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-03-01
AI Technical Summary
Current devices for drilling multiple holes in profiles require manual placement and unloading, which are inefficient and labor-intensive, failing to meet the needs of automated production.
A multi-hole drilling device with a base, bottom plate, loading and unloading platforms, clamping structures, lifting and bottom plate moving mechanisms, and integrated drilling machines, enabling automated loading, drilling, and unloading of profiles.
Improves production efficiency, reduces labor intensity, and enhances automation in the drilling process.
Smart Images

Figure CN222175997U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of drilling devices, in particular to a multi-hole drilling device for profiles. Background Art
[0002] In the production process of commercial air conditioners, for the outer cover of the air conditioner, it is first necessary to use profiles to form an outer frame, that is, the profile forms the frame of the outer cover, and then install the cover plate on the outer frame. The cover plate and the frame are fastened and fixed by screws, which requires drilling multiple holes on the profile.
[0003] The current device for drilling multiple holes in profiles requires manual placement of the profile on a drilling table for manual positioning, and after the drilling is completed, manual unloading is required, which is inefficient and labor-intensive, and cannot meet the needs of automated production. Summary of the invention
[0004] In view of the above-mentioned deficiencies in the prior art, the technical problem to be solved by this patent application is how to provide a multi-hole drilling device for profiles that can improve production and processing efficiency, reduce the labor intensity of workers, and improve the overall degree of automation.
[0005] In order to solve the above technical problems, the utility model adopts the following technical solutions:
[0006] A multi-hole drilling device for a profile, comprising a base, a bottom plate slidably arranged on the base, and a bottom plate moving structure for driving the bottom plate to move installed on the base;
[0007] A loading platform and a unloading platform are installed on the bottom plate. The loading platform and the unloading platform have the same structure and both include a U-shaped frame fixedly installed on the bottom plate. Slide grooves are provided on both sides of the U-shaped frame. The slide grooves are slidably matched with connecting blocks. A support plate is fixed between the two connecting blocks. A lifting structure for driving the supporting plate to be lifted and lowered is installed on the U-shaped frame. A plurality of limit rods are fixedly installed upward on both sides of the U-shaped frame, and a material area is formed between the limit rods on both sides of the U-shaped frame.
[0008] Brackets are fixed on both sides of the base, and lifting cylinders are fixed on the brackets. The cylinder rods of the lifting cylinders pass through the brackets upward and are fixedly connected to the end frames through connectors. The two end frames are both equipped with rotating shafts through bearings, and the rotating shafts are fixedly connected to the support frames. A rotating motor is fixed in one of the end frames, and the rotating motor is fixedly connected to the rotating shaft. At least two profile clamping structures are installed on the support frame.
[0009] The bracket is fixed with a crossbeam upward through a column, and a plurality of drilling machines are fixedly installed on the crossbeam. The drilling rods of the drilling machines pass through the crossbeam and a drilling head is fixed downward, and a clearance hole is opened on the support frame directly opposite to the drilling head.
[0010] In this way, the bottom plate moving structure drives the bottom plate to move outward to the outside of the crossbeam, and the profile is loaded onto the loading platform. The support plate supports the profile on the loading platform. If there is a profile on the unloading platform, the profile on the unloading platform is removed for unloading. In the initial state, the support plate on the loading platform is located at the bottom, and the support plate on the unloading platform is located at the top. The profile is placed in the material area, and the profile is limited and positioned by the two sides of the U-shaped frame and the limit rod. After the loading of the loading platform is completed, the bottom plate moving structure drives the bottom plate to reset, and the profile is directly opposite to the bottom of the support frame.
[0011] When it is necessary to drill holes in the profile, the rotary motor is activated, so that the clamping structure is set downward, the lifting cylinder is lowered, and the clamping structure clamps the profile at the upper end. Then the rotary motor is reset, the lifting cylinder is reset, and the drilling machine is activated. The drilling head is driven to rotate through the drilling rod, and the lifting cylinder moves upward at the same time. The drilling head is used to drill holes in the profile to complete the multi-hole drilling of the profile. After the drilling is completed, the lifting cylinder is lowered, the rotary motor drives the clamping structure to rotate to the downward setting, and the bottom plate moving structure drives the bottom plate to move, so that the unloading platform moves to the bottom of the profile, the lifting cylinder continues to descend, the clamping structure is released, and the drilled profile is placed on the support plate of the unloading platform, completing the automated drilling operation of a profile.
[0012] After the clamping structure has clamped a profile on the loading platform, the lifting structure drives the support plate to move upward by the distance of a profile, so that the profile at the top of the loading platform is always in the same position, which is convenient for the clamping structure to clamp the profile next time. After the profile with drilling is placed on the support plate of the unloading platform, the lifting structure drives the support plate to move downward by the distance of a profile, which is convenient for placing the profile with drilling next time, until all processing is completed.
[0013] Among them, the base plate moving structure includes a screw rod, a mounting groove is opened on the base, the screw rod is installed in the mounting groove through a bearing, a moving motor is fixedly installed on one side of the base, the output shaft of the moving motor passes through the base and is fixedly connected to one end of the screw rod, a nut block is threadedly connected to the screw rod, and the nut block is fixedly connected to the base plate.
[0014] Among them, the lifting structure includes a vertically arranged screw, and the upper and lower ends of the U-shaped frame are fixed with fixed plates. The screw is connected to the fixed plate through a bearing, and the upper end of the screw passes through the fixed plate and is fixedly connected to the output shaft of the lifting motor. The lifting motor is fixedly installed on the fixed plate, and the screw on the screw is connected to a lifting block, and the lifting block is fixedly connected to the connecting block.
[0015] A guide rod is fixed between the two fixed plates, and a guide hole which is slidably matched with the guide rod is provided on the lifting block.
[0016] The profile clamping structure includes a bidirectional screw, both ends of which are connected to a support through a bearing, the support is fixedly mounted on a support frame, a clamping motor is fixedly mounted on the support frame, an active bevel gear is fixed to the output shaft of the clamping motor, a driven bevel gear meshing with the active bevel gear is fixed to the middle of the bidirectional screw, the threads on the bidirectional screw rotate in opposite directions from the middle to both ends, both ends of the bidirectional screw are respectively threadedly connected with clamping blocks, a clearance groove is provided through the support frame directly facing the clamping block, and a clamping plate is fixed to the upper end of the clamping block through the clearance groove. The clamping motor drives the bidirectional screw to rotate, and drives the clamping plate to move through the clamping block.
[0017] Among them, the slag cleaning structure also includes a slag cleaning frame, which is fixedly connected to the bracket, and a slag cleaning cylinder is fixedly installed on the slag cleaning frame. The cylinder rod of the slag cleaning cylinder passes through the slag cleaning frame and is fixed with a slag cleaning plate, and the slag cleaning plate is arranged opposite to the supporting frame.
[0018] Wherein, a sliding sleeve is slidably matched on the column, and the sliding sleeve is fixedly connected to the end frame.
[0019] In summary, the multi-hole drilling device for profiles has the advantages of being able to improve production and processing efficiency, reduce the labor intensity of workers, and improve the overall degree of automation. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 The utility model is a structural schematic diagram of a multi-hole drilling device for a profile.
[0021] Figure 2 Schematic diagram of the base plate and the structure installed on the base plate.
[0022] Figure 3 This is a schematic diagram of the loading platform and profiles.
[0023] Figure 4 for Figure 1 Schematic diagram after removing the base, base plate and the structure mounted on the base plate.
[0024] Figure 5 for Figure 4Schematic diagram after removing the profile.
[0025] Figure 6 Schematic diagram of the support frame and the clamping structure.
[0026] Figure 7 for Figure 6 Enlarged view of point A in the middle.
[0027] Figure 8 Schematic diagram of the slag cleaning structure.
[0028] Fig. 9 for Figure 8 Another schematic diagram. DETAILED DESCRIPTION
[0029] The present invention is further described in detail below in conjunction with the accompanying drawings. In the description of the present invention, it should be understood that the directions or positional relationships indicated by directional words such as "upper, lower" and "top, bottom" are usually based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description. Unless otherwise stated, these directional words do not indicate or imply that the device or element referred to must have a specific direction or be constructed and operated in a specific direction, and therefore cannot be understood as limiting the scope of protection of the present invention; the directional words "inside and outside" refer to the inside and outside relative to the contours of each component itself.
[0030] like Figure 1-9 As shown, a multi-hole drilling device for a profile includes a base 1, a bottom plate 2 is slidably arranged on the base, and a bottom plate moving structure for driving the bottom plate to move is installed on the base;
[0031] A loading platform and a unloading platform are installed on the bottom plate. The loading platform and the unloading platform have the same structure and both include a U-shaped frame 3 fixedly installed on the bottom plate. Slide grooves are provided on both sides of the U-shaped frame. The slide grooves are slidably matched with connecting blocks. A support plate 4 is fixed between the two connecting blocks. A lifting structure for driving the supporting plate to lift and lower is installed on the U-shaped frame; a plurality of limit rods 6 are fixedly installed upward on both sides of the U-shaped frame, and a material area is formed between the limit rods on both sides of the U-shaped frame;
[0032] Brackets 6 are fixed on both sides of the base, and lifting cylinders 7 are fixed on the brackets. The cylinder rods of the lifting cylinders pass through the brackets upward and are fixedly connected to the end frames 8 through connectors. The two end frames are both equipped with rotating shafts through bearings, and the rotating shafts are fixedly connected to the support frames 9. A rotating motor 10 is fixed in one of the end frames, and the rotating motor is fixedly connected to the rotating shaft. At least two profile clamping structures are installed on the support frames.
[0033] The bracket is fixed with a crossbeam 12 upward through a column 11, and a plurality of drilling machines 13 are fixedly installed on the crossbeam. The drilling rods of the drilling machines pass through the crossbeam and a drilling head 14 is fixed downward, and a clearance hole is opened on the support frame directly opposite to the drilling head.
[0034] In this way, the bottom plate moving structure drives the bottom plate to move outward to the outside of the crossbeam, and the profile 15 is loaded onto the loading platform. The support plate supports the profile on the loading platform. If there is a profile on the unloading platform, the profile on the unloading platform is removed for unloading. In the initial state, the support plate on the loading platform is located at the bottom, and the support plate on the unloading platform is located at the top. The profile is placed in the material area, and the profile is limited and positioned by the two sides of the U-shaped frame and the limit rod. After the loading of the loading platform is completed, the bottom plate moving structure drives the bottom plate to reset, and the profile is directly opposite to the bottom of the support frame.
[0035] When it is necessary to drill holes in the profile, the rotary motor is activated, so that the clamping structure is set downward, the lifting cylinder is lowered, and the clamping structure clamps the profile at the upper end. Then the rotary motor is reset, the lifting cylinder is reset, and the drilling machine is activated. The drilling head is driven to rotate through the drilling rod, and the lifting cylinder moves upward at the same time. The drilling head is used to drill holes in the profile to complete the multi-hole drilling of the profile. After the drilling is completed, the lifting cylinder is lowered, the rotary motor drives the clamping structure to rotate to the downward setting, and the bottom plate moving structure drives the bottom plate to move, so that the unloading platform moves to the bottom of the profile, the lifting cylinder continues to descend, the clamping structure is released, and the drilled profile is placed on the support plate of the unloading platform, completing the automated drilling operation of a profile.
[0036] After the clamping structure has clamped a profile on the loading platform, the lifting structure drives the support plate to move upward by the distance of a profile, so that the profile at the top of the loading platform is always in the same position, which is convenient for the clamping structure to clamp the profile next time. After the profile with drilling is placed on the support plate of the unloading platform, the lifting structure drives the support plate to move downward by the distance of a profile, which is convenient for placing the profile with drilling next time, until all processing is completed.
[0037] In this embodiment, the bottom plate moving structure includes a screw 21, a mounting groove is provided on the base, the screw is installed in the mounting groove through a bearing, a moving motor 22 is fixedly installed on one side of the base, the output shaft of the moving motor passes through the base and is fixedly connected to one end of the screw, a nut block is threadedly connected to the screw, and the nut block is fixedly connected to the bottom plate. The moving motor drives the screw to rotate, and drives the bottom plate to move through the nut block.
[0038] In this embodiment, the lifting structure includes a vertically arranged lead screw 23, a fixed plate 24 is fixed to the upper and lower ends of the U-shaped frame, the lead screw is connected to the fixed plate through a bearing, the upper end of the lead screw passes through the fixed plate and is fixedly connected to the output shaft of the lifting motor 25, the lifting motor is fixedly mounted on the fixed plate, a lifting block 26 is connected to the screw on the lead screw, and the lifting block is fixedly connected to the connecting block. The lifting motor drives the lead screw to rotate, and drives the support plate to move through the lifting block.
[0039] In this embodiment, a guide rod 27 is fixed between the two fixed plates, and a guide hole is provided on the lifting block to slide with the guide rod to guide the movement of the lifting block.
[0040] In this embodiment, the profile clamping structure includes a bidirectional screw 31, both ends of which are connected to a support through a bearing, the support is fixedly mounted on a support frame, a clamping motor 32 is fixedly mounted on the support frame, an active bevel gear 33 is fixed to the output shaft of the clamping motor, a driven bevel gear 34 meshing with the active bevel gear is fixed to the middle of the bidirectional screw, the threads on the bidirectional screw rotate in opposite directions from the middle to both ends, and clamping blocks 35 are respectively threadedly connected to both ends of the bidirectional screw, a clearance groove is provided through the support frame directly facing the clamping block, and a clamping plate 36 is fixed to the upper end of the clamping block through the clearance groove. The clamping motor drives the bidirectional screw to rotate, and drives the clamping plate to move through the clamping block.
[0041] In this embodiment, the slag cleaning structure also includes a slag cleaning frame 41, which is fixedly connected to the bracket, and a slag cleaning cylinder 42 is fixedly installed on the slag cleaning frame. The cylinder rod of the slag cleaning cylinder passes through the slag cleaning frame and is fixed with a slag cleaning plate 43, and the slag cleaning plate is arranged opposite to the support frame. After drilling, the debris dropped from the profile will fall on the support frame, so when the drilling is completed or the lifting cylinder drives the support frame to move, when the support frame corresponds to the slag cleaning structure, the lifting cylinder stops moving, and the slag cleaning cylinder drives the slag cleaning plate to move to clean the debris on the support frame.
[0042] In this embodiment, a sliding sleeve 44 is slidably fitted on the upright column, and the sliding sleeve is fixedly connected to the end frame, so as to guide the movement of the end frame.
[0043] Specifically, it also includes a PLC controller for controlling the actions of the electrical components therein.
[0044] Finally, it should be noted that those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include these modifications and variations.
Claims
1. A device for drilling multiple holes in a profile, characterized in that: It comprises a base, a bottom plate is slidably arranged on the base, and a bottom plate moving structure for driving the bottom plate to move is installed on the base; A loading platform and a unloading platform are installed on the bottom plate. The loading platform and the unloading platform have the same structure and both include a U-shaped frame fixedly installed on the bottom plate. Slide grooves are provided on both sides of the U-shaped frame. The slide grooves are slidably matched with connecting blocks. A support plate is fixed between the two connecting blocks. A lifting structure for driving the supporting plate to be lifted and lowered is installed on the U-shaped frame. A plurality of limit rods are fixedly installed upward on both sides of the U-shaped frame, and a material area is formed between the limit rods on both sides of the U-shaped frame. Brackets are fixed on both sides of the base, and lifting cylinders are fixed on the brackets. The cylinder rods of the lifting cylinders pass through the brackets upward and are fixedly connected to the end frames through connectors. The two end frames are both equipped with rotating shafts through bearings, and the rotating shafts are fixedly connected to the support frames. A rotating motor is fixed in one of the end frames, and the rotating motor is fixedly connected to the rotating shaft. At least two profile clamping structures are installed on the support frame. The bracket is fixed with a crossbeam upward through a column, and a plurality of drilling machines are fixedly installed on the crossbeam. The drilling rods of the drilling machines pass through the crossbeam and a drilling head is fixed downward, and a clearance hole is opened on the support frame directly opposite to the drilling head.
2. A profile multi-hole drilling device according to claim 1, characterized in that: The base plate moving structure includes a screw rod, a mounting groove is opened on the base, the screw rod is installed in the mounting groove through a bearing, a moving motor is fixedly installed on one side of the base, the output shaft of the moving motor passes through the base and is fixedly connected to one end of the screw rod, a nut block is threadedly connected to the screw rod, and the nut block is fixedly connected to the base plate.
3. A profile multi-hole drilling device according to claim 2, characterized in that: The lifting structure includes a vertically arranged lead screw, and fixed plates are fixed at the upper and lower ends of the U-shaped frame. The lead screw is connected to the fixed plate through a bearing, and the upper end of the lead screw passes through the fixed plate and is fixedly connected to the output shaft of the lifting motor. The lifting motor is fixedly installed on the fixed plate, and a lifting block is connected to a screw on the lead screw, and the lifting block is fixedly connected to the connecting block.
4. A profile multi-hole drilling device according to claim 3, characterized in that: A guide rod is fixed between the two fixed plates, and a guide hole which is slidably matched with the guide rod is opened on the lifting block.
5. The multi-hole drilling device for profiles according to claim 1, characterized in that: The profile clamping structure includes a bidirectional screw, both ends of which are connected to a support through bearings, the support is fixedly mounted on a support frame, a clamping motor is fixedly mounted on the support frame, an active bevel gear is fixed to the output shaft of the clamping motor, a driven bevel gear meshing with the active bevel gear is fixed to the middle of the bidirectional screw, the threads on the bidirectional screw have opposite rotation directions from the middle to both ends, both ends of the bidirectional screw are respectively threadedly connected with clamping blocks, a clearance groove is penetrated through the support frame directly opposite to the clamping block, the upper end of the clamping block passes through the clearance groove and is fixed with a clamping plate; the clamping motor drives the bidirectional screw to rotate, and drives the clamping plate to move through the clamping block.
6. A profile multi-hole drilling device according to claim 1, characterized in that: The slag cleaning structure also includes a slag cleaning frame, which is fixedly connected to the bracket. A slag cleaning cylinder is fixedly installed on the slag cleaning frame. The cylinder rod of the slag cleaning cylinder passes through the slag cleaning frame and is fixed with a slag cleaning plate. The slag cleaning plate is arranged opposite to the supporting frame.
7. A profile multi-hole drilling device according to claim 1, characterized in that: The upright column is slidably matched with a sliding sleeve, and the sliding sleeve is fixedly connected to the end frame.
