Blanking mechanism for long and short shaft workpieces

By designing a feeding mechanism including support plate, linear guide rail and motor, and automatic feeding is achieved using slopes and electric push rods, the problem of vulnerability of return springs in the prior art is solved, and efficiency and equipment life are improved.

CN222176864UActive Publication Date: 2024-12-17SHANGHAI TONGSHI ROBOT MFG CO LTD
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Patent Information

Application Number
CN202420994774.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2024-12-17
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

In the cutting structure of existing CNC machine tools, the return spring is easily damaged, resulting in failure of the automatic clamping function and affecting service life and efficiency.

Method used

A discharge mechanism including a support plate, a linear guide rail, a linear motor, a clamping assembly, a withdrawal cylinder and a conveying assembly is designed. Automatic discharge of the workpiece through a slope and an electric push rod, avoiding dependence on the spring.

Benefits of technology

It realizes automatic cutting of workpieces, reduces manual repetitive labor, improves output efficiency per unit time, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222176864U_ABST
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Abstract

The utility model relates to a blanking mechanism for long and short shaft type workpieces, which comprises a supporting plate, two supporting columns are fixedly mounted at the top of the supporting plate, a bottom plate is fixedly mounted at the tops of the two supporting columns, and a blanking mechanism is arranged on the bottom plate. According to the discharging mechanism for the long and short shaft type workpieces, the discharging mechanism, the slope and the like are arranged, a linear motor is started firstly, the linear motor drives a clamping assembly through a first sliding block to clamp the machined workpieces, and then the linear motor and the first sliding block drive the clamping assembly to reach a material box; then clamping of the machined workpiece is loosened, the workpiece can fall onto a bearing plate, then an electric telescopic rod is started to push the workpiece into the material box through an opening in the right side of the material box, and then a material returning air cylinder drives the material box to reach the slope through a second sliding block; the electric push rod is started to push workpieces in the material box out of the material box through the hole in the front side, and the workpieces are conveyed out of the machine tool through the slope and the conveying assembly.
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Description

Technical Field

[0001] The utility model relates to the technical field of machine tool blanking, in particular to a blanking mechanism for long and short shaft workpieces. Background Art

[0002] With more and more types of parts nowadays, the possibility of CNC machine tools processing a single product for a long time is relatively small. At the same time, the labor cost is getting higher and higher. Increasing output per unit time is a common practice. However, in the current actual situation, one person operates one machine, and part of the time is used for essential repetitive work such as clamping.

[0003] After searching, for example, a Chinese patent number CN206445585U provides a universal blanking structure for CNC machine tools. Although the device realizes the automation of blanking by setting relevant structures and improves the blanking efficiency, it sets an annular reset spring, and the two clamping arms are closed under the action of the annular reset spring, so that the chuck clamps the material. However, as the device is used, the reset spring will be damaged due to its repeated contraction. Once the reset spring is damaged, it is difficult to achieve the automatic clamping function, which affects the service life of the device and its practicality. Therefore, a blanking mechanism for long and short shaft workpieces is proposed to solve the above problems. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a material unloading mechanism for long and short shaft workpieces, which can realize automatic unloading of long and short materials and thus improve labor efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a material unloading mechanism for long and short shaft workpieces, comprising a support plate, two support columns are fixedly installed on the top of the support plate, a bottom plate is fixedly installed on the top of the two support columns, a material unloading mechanism is arranged on the bottom plate, and a slope is arranged between the support plate and the bottom plate;

[0006] The unloading mechanism includes a linear guide rail, which is fixedly installed on the top of the bottom plate, a base is arranged on the linear guide rail, a linear motor is movably connected to the top of the base, a slider 1 is fixedly installed on the output end of the linear motor, a clamping assembly is arranged on the top of the slider 1, a material return cylinder is fixedly installed on the linear guide rail, a slider 2 is arranged on the output end of the material return cylinder, a material box is arranged on the top of the slider 2, openings are arranged on the front and right sides of the material box, and an electric push rod is arranged on the inner wall of the material box.

[0007] Furthermore, a base is fixedly installed at the bottom of the support plate, and a through groove is opened on the surface of the support plate. A conveying component is arranged on the support plate, and the conveying component includes a conveying motor, and the conveying motor is fixedly installed on the surface of the support plate.

[0008] Furthermore, the output end of the conveying motor can penetrate the support plate and be fixedly connected to a rotating rod, a driving wheel is sleeved on the surface of the rotating rod, and a conveying belt is wound around the surface of the driving wheel.

[0009] Furthermore, the clamping assembly includes two connecting plates, the two connecting plates are arranged on the slider, parallel cylinders are fixedly installed on opposite sides of the two connecting plates, and clamping plates are fixedly installed on opposite sides of the two parallel cylinders.

[0010] Furthermore, a mounting plate is fixedly arranged on the two connecting plates, an electric telescopic rod is fixedly arranged on the surface of the mounting plate, and a receiving plate is arranged between the two connecting plates near the bottom.

[0011] Furthermore, the electric push rod is fixedly mounted on the rear wall of the material box, and guard plates are provided on both sides of the slope surface.

[0012] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0013] The unloading mechanism for long and short axis workpieces is provided with an unloading mechanism, a ramp, etc., and firstly the linear motor is started, and the linear motor drives the clamping assembly to clamp the processed workpiece through the slider one, and then the clamping assembly is driven by the linear motor and the slider one to reach the material box, and then the clamping of the processed workpiece is released, and the workpiece will fall onto the receiving plate, and then the electric telescopic rod is started to push the workpiece into the material box through the opening on the right side of the material box, and then the material return cylinder drives the material box to the ramp through the slider two, and the workpiece in the material box is pushed out of the material box through the front opening by starting the electric push rod, and the workpiece is pushed out of the machine tool through the ramp and the conveying assembly to complete the unloading. Through the above-mentioned settings, the device can not only automatically unload materials, but also greatly reduce the repetitive labor of manual labor, increase the unit output per unit time, and avoid the use of springs, thereby preventing the overall service life of the device from being affected. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This is a schematic diagram of the clamping assembly of the utility model;

[0016] Figure 3 This is a three-dimensional diagram of the material box of the utility model;

[0017] Figure 4 It is a schematic diagram of the conveying component of the utility model.

[0018] In the figure: 1. support plate; 2. conveying assembly; 201. conveying motor; 202. rotating rod; 203. driving wheel; 204. conveyor belt; 3. support column; 4. bottom plate; 5. unloading mechanism; 501. linear guide rail; 502. base; 503. linear motor; 504. slider one; 505. clamping assembly; 506. connecting plate; 507. parallel cylinder; 508. clamping plate; 509. mounting plate; 510. electric telescopic rod; 511. material return cylinder; 512. slider two; 513. material box; 514. opening; 515. electric push rod; 516. receiving plate; 6. ramp. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0020] See also Figure 1-4 In this embodiment, an automatic unloading mechanism for long and short shaft front feeding includes a support plate 1, two support columns 3 are fixedly installed on the top of the support plate 1, a bottom plate 4 is fixedly installed on the top of the two support columns 3, a unloading mechanism 5 is arranged on the bottom plate 4, and a slope 6 is arranged between the support plate 1 and the bottom plate 4. By setting the slope 6, it is convenient for the workpiece to reach the conveying component 2.

[0021] A base is fixedly installed at the bottom of the support plate 1, and a through groove is opened on the surface of the support plate 1. A conveying component 2 is arranged on the support plate 1, and the conveying component 2 includes a conveying motor 201. The conveying motor 201 is fixedly installed on the surface of the support plate 1. The output end of the conveying motor 201 can pass through the support plate 1 and is fixedly connected to a rotating rod 202. A driving wheel 203 is sleeved on the surface of the rotating rod 202, and a conveyor belt 204 is wrapped around the surface of the driving wheel 203. The rotating rod 202 is driven to rotate by the conveying motor 201, and the rotating rod 202 drives the conveyor belt 204 for transmission through the driving wheel 203.

[0022] The unloading mechanism 5 includes a linear guide rail 501, which is fixedly installed on the top of the bottom plate 4. A base 502 is arranged on the linear guide rail 501. A linear motor 503 is movably connected to the top of the base 502. A slider 504 is fixedly installed on the output end of the linear motor 503. A clamping assembly 505 is arranged on the top of the slider 504.

[0023] The clamping assembly 505 includes two connecting plates 506, and the two connecting plates 506 are arranged on the slider 504. Parallel cylinders 507 are fixedly installed on the opposite sides of the two connecting plates 506, and clamping plates 508 are fixedly installed on the opposite sides of the two parallel cylinders 507. When it is necessary to clamp or release the workpiece, the clamping plates 508 can be driven to move apart or relative to each other by starting the two parallel cylinders 507.

[0024] The linear guide rail 501 is fixedly provided with a material return cylinder 511, a slider 512 is provided at the output end of the material return cylinder 511, a material box 513 is provided on the top of the slider 512, openings 514 are provided on the front and right sides of the material box 513, and an electric push rod 515 is provided on the inner wall of the material box 513.

[0025] A mounting plate 509 is fixedly provided on the two connecting plates 506 , an electric telescopic rod 510 is fixedly installed on the surface of the mounting plate 509 , and a receiving plate 516 is provided between the two connecting plates 506 near the bottom.

[0026] The electric push rod 515 is fixedly installed on the inner rear wall of the material box 513, and guard plates are arranged on both sides of the surface of the slope 6.

[0027] When implementing, follow these steps:

[0028] 1) First, the linear motor 503 is started, and the linear motor 503 drives the clamping assembly 505 to clamp the processed workpiece;

[0029] 2) Then the linear motor 503 and the slider 1 504 drive the clamping assembly 505 to the material box 513, release the clamping so that the workpiece is on the receiving plate 516, and start the electric telescopic rod 510 to push the workpiece into the material box 513 through the opening 514 on the right side of the material box 513;

[0030] 3) The material return cylinder 511 drives the material box 513 to the slope 6, and the electric push rod 515 is started to push the workpiece in the material box 513 out of the material box 513 through the front opening 514;

[0031] 4) Finally, the workpiece passes through the ramp 6 and the conveying assembly 2 to the outside of the support plate 1.

[0032] In summary, the unloading mechanism for long and short axis workpieces is provided with the unloading mechanism 5, the ramp 6, etc., firstly, the linear motor 503 is started, and the linear motor 503 drives the clamping assembly 505 to clamp the processed workpiece through the slider 1 504, and then the clamping assembly 505 is driven by the linear motor 503 and the slider 1 504 to reach the material box 513, and then the clamping of the processed workpiece is released, and the workpiece will fall onto the receiving plate 516, and then the electric telescopic rod 510 is started to pass the workpiece through the opening 51 on the right side of the material box 513. 4 is pushed into the material box 513, and then the material return cylinder 511 drives the material box 513 to the slope 6 through the slider 2 512, and the workpiece in the material box 513 is pushed out of the material box 513 through the front opening 514 by starting the electric push rod 515. The workpiece passes through the slope 6 and the conveying component 2 to the outside of the machine tool, and the unloading is completed. Through the above settings, the device can not only unload materials automatically, but also greatly reduce the repetitive labor of manual labor, increase the unit output per unit time, and avoid the use of springs, thereby preventing the overall service life of the device from being affected.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A material unloading mechanism for long and short shaft workpieces, comprising a support plate (1), Features: Two support columns (3) are fixedly mounted on the top of the support plate (1), a bottom plate (4) is fixedly mounted on the top of the two support columns (3), a material discharge mechanism (5) is arranged on the bottom plate (4), and a slope (6) is arranged between the support plate (1) and the bottom plate (4); The unloading mechanism (5) comprises a linear guide rail (501), the linear guide rail (501) is fixedly mounted on the top of the bottom plate (4), a base (502) is arranged on the linear guide rail (501), a linear motor (503) is movably connected to the top of the base (502), a slider 1 (504) is fixedly mounted on the output end of the linear motor (503), a clamping assembly (505) is arranged on the top of the slider 1 (504), a material return cylinder (511) is fixedly mounted on the linear guide rail (501), a slider 2 (512) is arranged on the output end of the material return cylinder (511), a material box (513) is arranged on the top of the slider 2 (512), openings (514) are arranged on the front and right sides of the material box (513), and an electric push rod (515) is arranged on the inner wall of the material box (513).

2. A material unloading mechanism for long and short shaft workpieces according to claim 1, Features: A base is fixedly mounted on the bottom of the support plate (1), and a through groove is provided on the surface of the support plate (1). A conveying assembly (2) is arranged on the support plate (1), and the conveying assembly (2) comprises a conveying motor (201). The conveying motor (201) is fixedly mounted on the surface of the support plate (1).

3. A material unloading mechanism for long and short shaft workpieces according to claim 2, Features: The output end of the conveying motor (201) can penetrate the support plate (1) and be fixedly connected to a rotating rod (202); a driving wheel (203) is sleeved on the surface of the rotating rod (202); and a conveying belt (204) is wound around the surface of the driving wheel (203).

4. A material unloading mechanism for long and short shaft workpieces according to claim 1, Features: The clamping assembly (505) comprises two connecting plates (506), the two connecting plates (506) are arranged on the slider (504), parallel cylinders (507) are fixedly installed on the opposite sides of the two connecting plates (506), and clamping plates (508) are fixedly installed on the opposite sides of the two parallel cylinders (507).

5. A material unloading mechanism for long and short shaft workpieces according to claim 4, Features: A mounting plate (509) is fixedly arranged on the two connecting plates (506), an electric telescopic rod (510) is fixedly arranged on the surface of the mounting plate (509), and a receiving plate (516) is arranged between the two connecting plates (506) near the bottom.

6. A material unloading mechanism for long and short shaft workpieces according to claim 1, Features: The electric push rod (515) is fixedly mounted on the inner rear wall of the material box (513), and guard plates are arranged on both sides of the surface of the slope (6).

Citation Information

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