Device for reducing bucket rod machining waste cutting fluid
By atomizing and spraying out the cutting fluid in the rod processing, the problem of cutting fluid waste in the prior art is solved, and efficient utilization of resources and cost reduction are achieved.
Patent Information
- Application Number
- CN202420872096.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-25
AI Technical Summary
In the prior art, the refluxed cutting fluid during the rod processing is sprayed in a columnar form, resulting in a large amount of waste and increased cost.
A device including a compressed air machine, an atomizer and a mounting tube is designed. The compressed air generated by the compressed air machine enters the atomizer, causing the cutting fluid to be atomized and sprayed out, reducing usage and waste.
It effectively reduces the use of cutting fluid, avoids waste, and reduces processing costs.
Smart Images

Figure CN222176935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of bucket rod processing, in particular to a device for reducing waste cutting fluid in bucket rod processing. Background Art
[0002] The cutting fluid that flows back during processing can be used to cool the surface of the object during the cutting process, so that the cutting fluid can be reused for the second time. In the prior art, the cutting fluid is generally sprayed out in a columnar form directly through a pipeline, which will greatly waste the cutting fluid and increase the cost. Therefore, the utility model provides a device for reducing the waste cutting fluid in the processing of the bucket rod. Utility Model Content
[0003] The main purpose of the utility model is to provide a device for reducing waste cutting fluid in boom machining, so as to solve the problem that the prior art proposed in the related art generally directly uses a pipeline to spray the cutting fluid in a columnar form, which will greatly cause a waste of cutting fluid and increase costs.
[0004] In order to achieve the above-mentioned purpose, according to one aspect of the utility model, a device for reducing waste cutting fluid in boom machining is provided, including a mounting tube, the mounting tube including a first mounting tube, a second mounting tube and a third mounting tube, a solenoid valve is provided between the first mounting tube and the third mounting tube, a compressed air machine is provided at one end of the first mounting tube, a cutting fluid storage tank is provided at one end of the second mounting tube, a mechanical valve is provided at one end of the third mounting tube, an atomizer is installed on one side of the mechanical valve, the other end of the second mounting tube is connected to the atomizer, and the other end of the atomizer is installed with a nozzle.
[0005] Furthermore, one end of the first mounting tube is fixedly connected to the outlet of the compressed air machine, and the other end of the first mounting tube is fixedly connected to one end of the solenoid valve.
[0006] Furthermore, one end of the second mounting tube is fixedly connected to the center of one side of the cutting fluid storage box near the bottom, and the other end of the second mounting tube is fixedly connected to the bottom port of the atomizer.
[0007] Furthermore, one end of the third mounting tube is fixedly connected to the other end of the solenoid valve, and the other end of the third mounting tube is fixedly connected to the mechanical valve.
[0008] Furthermore, a compressed air inlet, an air outlet and a liquid inlet are provided inside the atomizer, a first shrinking through hole is provided between the compressed air inlet and the air outlet, and a second shrinking through hole is provided between the air outlet and the liquid inlet.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] The utility model installs a compressed air machine and an atomizer, and can utilize the compressed air generated by the compressed air machine to enter the atomizer, so that the cutting fluid can be atomized and sprayed out, which can reduce the usage of the cutting fluid and avoid waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 A schematic diagram of the utility model as a whole;
[0012] Figure 2 It is a schematic diagram of the main shaft cutaway of the utility model;
[0013] Illustration Description:
[0014] 1. Compressed air machine; 2. Cutting fluid storage box; 31. First mounting pipe; 32. Second mounting pipe; 33. Solenoid valve; 34. Third mounting pipe; 4. Mechanical valve; 5. Atomizer; 51. Compressed air inlet; 52. First reduction through hole; 53. Air outlet; 54. Liquid inlet; 55. Second reduction through hole; 6. Nozzle. DETAILED DESCRIPTION
[0015] In order to further explain the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the specific implementation method, structure, characteristics and effects of the present invention are described in detail below in combination with the accompanying drawings and preferred embodiments.
[0016] See also Figure 1 to Figure 2 The present embodiment provides a device for reducing waste cutting fluid in boom machining, including a mounting pipe, the mounting pipe including a first mounting pipe 31, a second mounting pipe 32 and a third mounting pipe 34, a solenoid valve 33 is provided between the first mounting pipe 31 and the third mounting pipe 34, a compressed air machine 1 is provided at one end of the first mounting pipe 31, a cutting fluid storage tank 2 is provided at one end of the second mounting pipe 32, a mechanical valve 4 is provided at one end of the third mounting pipe 34, an atomizer 5 is installed on one side of the mechanical valve 4, the other end of the second mounting pipe 32 is connected to the atomizer 5, and a nozzle 6 is installed at the other end of the atomizer 5.
[0017] One end of the first installation pipe 31 is fixedly connected to the outlet of the compressed air machine 1, and the other end of the first installation pipe 31 is fixedly connected to one end of the electromagnetic valve 33. It should be added that the compressed air machine 1 provides a stable compressed air source for the device, which is connected to the electromagnetic valve 33 through the first installation pipe 31. The compressed air can enter the third installation pipe 34 from the first installation pipe 31 when needed, and then enter the atomizer 5.
[0018] One end of the second mounting tube 32 is fixedly connected to the center of one side of the cutting fluid storage box 2 near the bottom, and the other end of the second mounting tube 32 is fixedly connected to the bottom port of the atomizer 5 .
[0019] A cutting fluid storage box 2 is provided for storing cutting fluid, and the cutting fluid is connected to the atomizer 5 via a second mounting pipe 32, and the cutting fluid can be supplied to the processing area as required. The design of the cutting fluid storage box 2 makes the storage and replenishment of the cutting fluid convenient.
[0020] One end of the third mounting tube 34 is fixedly connected to the other end of the solenoid valve 33 , and the other end of the third mounting tube 34 is fixedly connected to the mechanical valve 4 .
[0021] The solenoid valve 33 is provided to open or close the pipeline, thereby controlling the flow of cutting fluid and compressed air.
[0022] The interior of the atomizer 5 is provided with a compressed air inlet 51, an air outlet 53 and a liquid inlet 54, a first reduction hole 52 is provided between the compressed air inlet 51 and the air outlet 53, and a second reduction hole 55 is provided between the air outlet 53 and the liquid inlet 54. The compressed gas enters from the compressed air inlet 51, and when passing through the first reduction hole 52, the gas flow rate and pressure can be further increased. When entering the air outlet 53, due to the extremely fast air flow rate, a pressure difference is formed between the air pressure inside the air outlet 53 and the air pressure outside the atomizer 5, that is, a negative pressure can be formed, so that the cutting fluid can be sucked out of the second mounting tube 32 and enter the air outlet 53. The setting of the second reduction hole 55 can increase this air pressure difference, form a more obvious negative pressure, and then enter into the nozzle 6 along with the air flow. Due to the extremely fast air flow, the inhaled cutting fluid will be atomized and finally sprayed out in the form of atomization. This method can reduce the use of cutting fluid and avoid waste.
[0023] In specific use of the utility model, the solenoid valve 33 and the mechanical valve 4 are opened, and the compressed air inside the compressed air machine 1 will quickly enter the inside of the atomizer 5 from the first mounting tube 31, the third mounting tube 34, the solenoid valve 33, and the mechanical valve 4, and the compressed gas enters from the compressed air inlet 51, and can further increase the gas flow rate and pressure when passing through the first reduction hole 52, and when entering the inside of the air outlet 53, due to the extremely fast air flow rate, a pressure difference is formed between the air pressure inside the air outlet 53 and the air pressure outside the atomizer 5, that is, a negative pressure can be formed, so that the cutting fluid can be sucked out of the second mounting tube 32 and enter the air outlet 53. The setting of the second reduction hole 55 can increase this air pressure difference and form a more obvious negative pressure, and then enter into the nozzle 6 along with the air flow. Due to the extremely fast air flow, the inhaled cutting fluid will be atomized and finally sprayed out in the form of atomization. This method can reduce the use of cutting fluid and avoid waste.
[0024] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technical personnel in this field can make some changes or modify the technical contents disclosed above into equivalent embodiments without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A device for reducing waste cutting fluid in bucket rod processing, including a mounting pipe, characterized in that: The mounting tube comprises a first mounting tube (31), a second mounting tube (32) and a third mounting tube (34); a solenoid valve (33) is provided between the first mounting tube (31) and the third mounting tube (34); a compressed air machine (1) is provided at one end of the first mounting tube (31); a cutting fluid storage tank (2) is provided at one end of the second mounting tube (32); a mechanical valve (4) is provided at one end of the third mounting tube (34); an atomizer (5) is installed on one side of the mechanical valve (4); the other end of the second mounting tube (32) is connected to the atomizer (5); and a nozzle (6) is installed at the other end of the atomizer (5).
2. The device for reducing waste cutting fluid in bucket arm machining according to claim 1, characterized in that: One end of the first installation tube (31) is fixedly connected to the outlet of the compressed air machine (1), and the other end of the first installation tube (31) is fixedly connected to one end of the solenoid valve (33).
3. The device for reducing waste cutting fluid in bucket arm machining according to claim 2, characterized in that: One end of the second mounting tube (32) is fixedly connected to the center of one side of the cutting fluid storage box (2) near the bottom, and the other end of the second mounting tube (32) is fixedly connected to the bottom port of the atomizer (5).
4. The device for reducing waste cutting fluid in bucket arm machining according to claim 3, characterized in that: One end of the third mounting tube (34) is fixedly connected to the other end of the solenoid valve (33), and the other end of the third mounting tube (34) is fixedly connected to the mechanical valve (4).
5. The device for reducing waste cutting fluid in bucket arm machining according to claim 4, characterized in that: The atomizer (5) is provided with a compressed air inlet (51), an air outlet (53) and a liquid inlet (54) inside, a first shrinking through hole (52) is provided between the compressed air inlet (51) and the air outlet (53), and a second shrinking through hole (55) is provided between the air outlet (53) and the liquid inlet (54).
