Cooling device of single-screw granulator

The cooling device for single-screw granulators addresses inefficiencies in existing systems by employing a stepped water trough design and air cooling components to improve heat exchange and reduce noise, enhancing material processing quality and worker safety.

CN222178642UActive Publication Date: 2024-12-17RUIAN LIJIAN NEW MATERIALS CO LTD
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Patent Information

Application Number
CN202420908162.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-28
Publication Date
2024-12-17
Estimated Expiration
2034-04-28

AI Technical Summary

Technical Problem

Existing cooling devices for single-screw granulators have long cooling paths with significant air loss, leading to inadequate cooling at the end of the path and affecting the processing quality of raw materials.

Method used

A cooling device with a stepped arrangement of heat dissipation water troughs and air cooling components, utilizing a circulating water pump and air cooling fan to enhance heat exchange and reduce noise, featuring heat dissipation fins and silencer pads for improved cooling efficiency and worker comfort.

Benefits of technology

Enhances cooling efficiency and adapts to severe processing conditions, improving the quality of processed materials while reducing noise and maintaining a comfortable working environment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling device of a single-screw pelletizer, which comprises a mounting rack, a cooling water tank arranged on the mounting rack, a plurality of transmission compression rollers arranged in the cooling water tank, a circulating water pump and an air cooling component, the cooling water tank extends along the transmission direction of materials to form a long strip shape, a plurality of heat dissipation water tanks are arranged on the mounting rack, and the heat dissipation water tanks are arranged on the mounting rack. A plurality of heat dissipation water tanks are arranged in a step shape, a fall heat dissipation gap is formed between every two adjacent heat dissipation water tanks, the next heat dissipation water tank can receive water flowing out of the previous heat dissipation water tank, and the water in the cooling water tank is conveyed to the heat dissipation water tanks and sequentially flows along the heat dissipation water tanks. The circulating water pump enables the cooling water tank to be communicated with the heat dissipation water tank at the tail end of the arrangement, and the air cooling assembly acts on the heat dissipation water tank. The utility model has the following advantages and effects: the cooling device can achieve a better cooling effect so as to adapt to worse processing working conditions, so that the cooling device has better practicability, and the processing quality of raw materials is improved.
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Description

Technical Field

[0001] The utility model relates to a granulator, in particular to a cooling device of a single-screw granulator. Background Art

[0002] New materials refer to newly developed or developing structural materials with excellent performance and functional materials with special properties. It covers multiple fields, including special rubber and other polymer materials, engineering plastics, metal structural materials, composite new materials, superconducting materials, smart materials, magnetic materials, nanomaterials, etc. These new materials have various properties, such as high temperature stability, high strength, high transparency, high temperature resistance, energy saving and environmental protection. Among them, the production process of engineering plastics is to mix the raw materials, and then process the mixed raw materials into plastic particles through a single screw granulator.

[0003] The single screw granulator includes a feeding device, a screw extruder, a cooling device, a drying device and a pelletizing device. The raw material is processed into a long strip by the screw extruder and then transmitted to the cooling device to cool the raw material. Most of the existing cooling devices are mainly water-cooled, and some cooling devices will cooperate with air cooling to cool the water body to achieve a better cooling effect. However, since the cooling path of the existing cooling mechanism is often long, this leads to a long air duct path. In addition, air outlets need to be set along the cooling path of the cooling mechanism, which leads to a large loss of wind during transmission, resulting in the air outlet at the farther end often having little air volume. As a result, this structure cannot play a good cooling role when facing a structure with a longer cooling path, thereby affecting the processing quality of the raw material. Based on the above problems, the present invention was conceived. Utility Model Content

[0004] The utility model aims to provide a cooling device for a single-screw granulator, which can achieve a better cooling effect, thereby adapting to worse processing conditions, making it more practical and improving the processing quality of raw materials.

[0005] The above technical purpose of the utility model is achieved through the following technical solutions: a single-screw granulator cooling device, including a mounting frame, a cooling water trough arranged on the mounting frame, a plurality of transmission rollers installed on the cooling water trough, a circulating water pump and an air cooling component, the cooling water trough is extended along the material transmission direction to form a long strip, a plurality of heat dissipation water troughs are arranged on the mounting frame, the plurality of heat dissipation water troughs are arranged in a stepped manner, and a drop heat dissipation gap is formed between adjacent heat dissipation water troughs, and the next heat dissipation water trough can receive the water flowing out of the previous heat dissipation water trough, the water in the cooling water trough is transported to the heat dissipation water trough and flows in sequence along the plurality of heat dissipation water troughs, the circulating water pump constitutes the communication between the cooling water trough and the heat dissipation water trough at the end of the arrangement, and the air cooling component acts on the heat dissipation water trough.

[0006] By adopting the above technical solution, the water in the cooling water tank flows into the head end heat dissipation water tank, and then the water falls down along several heat dissipation water tanks in sequence under the stepped heat dissipation water tank structure with gravity. When the water passes through the drop heat dissipation gap, the contact area with the air is increased to achieve better heat exchange and achieve better heat dissipation effect. The air cooling component is then used to dissipate and cool the heat dissipation water tank and the water flowing through the drop heat dissipation gap, so that the structure can achieve better cooling effect, so as to adapt to more severe processing conditions, make it more practical and improve the processing quality of raw materials. The circulating water pump is set to realize the circulation of water.

[0007] It is further configured as follows: the air cooling component includes a plurality of heat dissipation fins arranged at the bottom of the heat dissipation water tank and a heat dissipation fan arranged on one side of the plurality of heat dissipation fins, the air outlet of the heat dissipation fan faces the heat dissipation fins and the air outlet direction is perpendicular to the arrangement direction of the plurality of heat dissipation fins.

[0008] By adopting the above technical solution, the heat of the water in the heat sink is transferred to the heat sink fins, and the heat exchange surface is increased through the heat sink fins to improve the heat exchange efficiency, thereby cooperating with the heat sink fan to achieve better cooling.

[0009] It is further configured as follows: a silencer pad is provided at a position where the heat dissipation water trough receives the water outflow from the previous heat dissipation water trough, and the silencer pad is detachably fixedly connected to the heat dissipation water trough.

[0010] By adopting the above technical solution, the provision of the sound-absorbing pads can reduce the noise generated when the water body falls, thereby providing workers with a more comfortable working environment.

[0011] It is further configured as follows: it includes a placement groove arranged in the heat dissipation water tank and having an installation opening, and a stopper formed in the installation opening and limiting the silencer pad from escaping from the placement groove, the silencer pad is escaping from the placement groove by deformation, and the placement groove is communicated with the inner cavity of the heat dissipation water tank where it is set.

[0012] By adopting the above technical solution, the placement groove cooperates with the stop block to realize the detachable fixation of the silencer pad, which has a simple structure and convenient disassembly and assembly operations.

[0013] It is further configured as follows: it includes a water outlet arranged at the bottom of the placement groove, the water outlet is located inside the inner cavity of the heat dissipation groove and is attached to the inner cavity side wall of the heat dissipation groove, and the bottom of the placement groove is gradually inclined downward toward one side of the inner cavity side wall of the heat dissipation groove attached to the water outlet to form an inclined portion.

[0014] By adopting the above technical solution, this arrangement enables the water entering the placement tank to flow into the inner cavity of the heat dissipation water tank along the inner cavity side wall of the heat dissipation water tank, thereby further reducing the generation of noise.

[0015] It is further configured as follows: a plurality of heat-conducting fins are arranged in the heat-dissipating water tank provided with the heat-dissipating fins, the plurality of heat-conducting fins correspond to the plurality of heat-dissipating fins one by one, and the heat-conducting fins are sealed and pass through the heat-dissipating water tank to be integrally connected with the heat-dissipating fins.

[0016] By adopting the above technical solution, the contact area with the water body is increased by setting up heat-conducting fins, so that the heat in the water body can be quickly conducted to the heat dissipation fins through the heat-conducting fins, thereby further improving the heat conduction efficiency and further improving the cooling effect of the equipment.

[0017] In summary, the utility model has the following beneficial effects: the utility model can achieve a better cooling effect, thereby adapting to more severe processing conditions, making it more practical and improving the processing quality of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a structural schematic diagram of an embodiment;

[0019] Figure 2 It is a structural schematic diagram of another perspective of the embodiment;

[0020] Figure 3 It is a partial structural schematic diagram of an embodiment;

[0021] Figure 4 It is a partial cross-sectional view of an embodiment.

[0022] In the figure: 1. mounting frame; 2. cooling water tank; 3. transmission roller; 4. circulating water pump; 5. air cooling assembly; 51. heat dissipation fins; 52. heat dissipation fan; 6. heat dissipation water tank; 7. drop heat dissipation gap; 8. silencer pad; 9. placement slot; 10. block; 11. drain; 12. inclined portion; 13. thermal fins. DETAILED DESCRIPTION

[0023] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0024] refer to Figures 1 to 4A cooling device for a single screw pelletizer comprises a mounting frame 1, a cooling water tank 2 fixedly mounted on the mounting frame 1, a plurality of transmission rollers 3 rotatably mounted on the cooling water tank 2, a circulating water pump 4 and an air cooling component 5. The cooling water tank 2 is extended along the material transmission direction to form a long strip, and a plurality of heat dissipation water tanks 6 are fixedly arranged below the cooling water tank 2 on the mounting frame 1. The plurality of heat dissipation water tanks 6 are arranged in a stepped manner, and a drop heat dissipation gap 7 is formed between adjacent heat dissipation water tanks 6, and the next heat dissipation water tank 6 can receive the water flowing out of the previous heat dissipation water tank 6. The water in the cooling water tank 2 falls into the heat dissipation water tank 6 at the highest point and flows in sequence along the plurality of heat dissipation water tanks 6. The circulating water pump 4 forms a connection between the cooling water tank 2 and the heat dissipation water tank 6 at the end of the arrangement, and the inlet of the circulating water pump 4 is connected to the inner cavity of the heat dissipation water tank 6 at the end of the arrangement, and the outlet is connected to the cooling water tank 2, and the air cooling component 5 acts on the heat dissipation water tank 6.

[0025] The air cooling assembly 5 includes a plurality of heat dissipation fins 51 disposed at the bottom of the heat dissipation water tank 6 and a heat dissipation fan 52 disposed on one side of the plurality of heat dissipation fins 51. The air outlet of the heat dissipation fan 52 faces the heat dissipation fins 51 and the air outlet direction is perpendicular to the arrangement direction of the plurality of heat dissipation fins 51. The heat dissipation fan 52 is fixedly disposed on the mounting frame 1; a plurality of heat conduction fins 13 are disposed in the heat dissipation water tank 6 provided with the heat dissipation fins 51. The plurality of heat conduction fins 13 correspond to the plurality of heat dissipation fins 51 one by one and the heat conduction fins 13 are sealed through the heat dissipation water tank 6 and are integrally connected with the heat dissipation fins 51; the heat conduction fins 13 are welded and fixed to the heat dissipation water tank 6.

[0026] The position where the heat sink 6 receives the water flowing out of the previous heat sink 6 is provided with a silencer pad 8, and the silencer pad 8 is detachably fixedly connected to the heat sink 6. It includes a placement groove 9 formed in the heat sink 6 and having an installation opening, and a stopper 10 integrally formed in the installation opening and limiting the silencer pad 8 from being separated from the placement groove 9. The silencer pad 8 is separated from the placement groove 9 by deformation, and the placement groove 9 is connected to the inner cavity of the heat sink 6 where it is set, and the silencer pad 8 is a sponge.

[0027] It includes a water outlet 11 arranged at the bottom of the placement groove 9. The water outlet 11 is located inside the inner cavity of the heat dissipation water tank 6 and is attached to the inner cavity side wall of the heat dissipation water tank 6. The bottom of the placement groove 9 is gradually inclined downward toward the side of the inner cavity side wall of the heat dissipation water tank 6 to which the water outlet 11 is first attached to form an inclined portion 12.

[0028] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A cooling device for a single screw pelletizer, comprising a mounting frame (1), a cooling water trough (2) arranged on the mounting frame (1), a plurality of transmission rollers (3) installed on the cooling water trough (2), a circulating water pump (4) and an air cooling component (5), wherein the cooling water trough (2) is extended along the material transmission direction to form a long strip shape, Features: The mounting frame (1) is provided with a plurality of heat dissipation water troughs (6), the plurality of heat dissipation water troughs (6) are arranged in a stepped manner and a step heat dissipation gap (7) is formed between adjacent heat dissipation water troughs (6), and the next heat dissipation water trough (6) can receive the water flowing out of the previous heat dissipation water trough (6), the water in the cooling water trough (2) is transported to the heat dissipation water trough (6) and flows in sequence along the plurality of heat dissipation water troughs (6), the circulating water pump (4) forms a connection between the cooling water trough (2) and the heat dissipation water trough (6) at the end of the arrangement, and the air cooling component (5) acts on the heat dissipation water trough (6).

2. The single screw granulator cooling device according to claim 1, Features: The air cooling component (5) comprises a plurality of heat dissipation fins (51) arranged at the bottom of the heat dissipation water tank (6) and a heat dissipation fan (52) arranged on one side of the plurality of heat dissipation fins (51); the air outlet of the heat dissipation fan (52) faces the heat dissipation fins (51) and the air outlet direction is perpendicular to the arrangement direction of the plurality of heat dissipation fins (51).

3. The single screw granulator cooling device according to claim 1, Features: A silencer pad (8) is provided at a position of the heat dissipation water trough (6) receiving the water outflow from the previous heat dissipation water trough (6), and the silencer pad (8) is detachably fixedly connected to the heat dissipation water trough (6).

4. The single screw granulator cooling device according to claim 3, Features: The invention comprises a placement groove (9) provided in a heat dissipation water tank (6) and having an installation opening, and a stopper (10) formed in the installation opening and limiting a muffler pad (8) from being separated from the placement groove (9); the muffler pad (8) is separated from the placement groove (9) by deformation, and the placement groove (9) is in communication with the inner cavity of the heat dissipation water tank (6) in which it is arranged.

5. The single screw granulator cooling device according to claim 4, Features: The invention comprises a water outlet (11) arranged at the bottom of the placement groove (9), wherein the water outlet (11) is located inside the inner cavity of the heat dissipation water groove (6) and is in contact with the inner cavity side wall of the heat dissipation water groove (6), and the bottom of the placement groove (9) is gradually inclined downward toward a side of the inner cavity side wall of the heat dissipation water groove (6) in contact with the water outlet (11) to form an inclined portion (12).

6. The single screw granulator cooling device according to claim 2, Features: A plurality of heat-conducting fins (13) are arranged in the heat-dissipating water tank (6) provided with the heat-dissipating fins (51); the plurality of heat-conducting fins (13) correspond to the plurality of heat-dissipating fins (51) one by one, and the heat-conducting fins (13) pass through the heat-dissipating water tank (6) in a sealed manner and are integrally connected to the heat-dissipating fins (51).