Box stack disassembling equipment and disassembling conveying system

Abstract

The utility model relates to the technical field of stacking, and discloses a box stack dismantling device and a dismantling conveying system.The box stack dismantling device comprises a decomposing mechanism, a conveying mechanism and a conveying mechanism, the decomposing mechanism is provided with an input side and an output side, the input side is used for receiving a product stack group, and after the product stack group is decomposed into scattered products by the decomposing mechanism, the scattered products are conveyed to the output side; the output is output outwards through the output side; the conveying mechanism is connected with the output side; the conveying mechanism is used for conveying the scattered products to a loading and stacking area; the reversing mechanism is arranged at one end, far away from the output side, of the conveying mechanism; and the reversing mechanism is used for adjusting the placing direction of the scattered products according to a set program. According to the embodiment of the utility model, the whole layer of product stack group can be directly decomposed into scattered products through the decomposition mechanism, so that the unstacking efficiency can be greatly improved. The placing direction of the scattered products is directly adjusted through the reversing mechanism, and the products are stacked and loaded directly through the stacking vehicle, so that the stacking efficiency is greatly improved.

Description

Technical Field

[0001] The utility model relates to the technical field of palletizing, in particular to a box pallet disassembling device and a disassembling conveying system. Background Art

[0002] With the continuous development of logistics and transportation systems, the requirements for transportation efficiency are getting higher and higher. At present, when products are shipped out of the warehouse, usually, the loading workers first unstack the product stacks in the warehouse, and then re-stack the scattered products that have been completed.

[0003] Therefore, in the entire outbound logistics process, loading workers are required to manually complete the depalletizing and manual loading and stacking, which makes the labor intensity high and the depalletizing and stacking efficiency low. Utility Model Content

[0004] In view of this, the utility model provides a box pallet depalletizing device and a depalletizing conveying system to solve the problem that in the outbound logistics link, loaders need to manually complete the depalletizing, resulting in low depalletizing and stacking efficiency.

[0005] In a first aspect, the utility model provides a box stack unpacking device, the box stack unpacking device comprising:

[0006] A decomposition mechanism is provided with an input side and an output side, wherein the input side is used to receive a product stack group, and after the decomposition mechanism decomposes the product stack group into scattered products, the products are outputted outwardly through the output side;

[0007] A conveying mechanism connected to the output side; the conveying mechanism conveys the scattered products to the loading and stacking area;

[0008] A reversing mechanism is arranged on the end of the conveying mechanism away from the output side; the reversing mechanism adjusts the placement direction of the scattered products according to a predetermined procedure.

[0009] Beneficial effect: The embodiment of the utility model can directly decompose the whole layer of product stacks into scattered products through the decomposition mechanism, so that the loading workers do not need to manually depalletize the product stacks in the warehouse one by one, which can greatly improve the depalletizing efficiency. Furthermore, in the embodiment of the utility model, the placement direction of the scattered products can be directly adjusted through the reversing mechanism, so that after being output outward, the scattered products can be directly stacked into the product stacks required for loading, and the product stacks can be directly loaded onto the truck by the palletizing truck, without the need for manual re-palletizing, which greatly improves the palletizing efficiency.

[0010] In an optional embodiment, the decomposition mechanism includes:

[0011] A Mecanum wheel set is provided with the input side and the output side;

[0012] An auxiliary conveying assembly is arranged on the Mecanum wheel assembly; along the input direction of the product stack group, the auxiliary conveying assembly is arranged at the end of the Mecanum wheel assembly; the conveying direction of the auxiliary conveying assembly is the same as the output direction of the scattered products.

[0013] In an optional embodiment, the auxiliary conveying component is a conveying belt, and the surface of the conveying belt is suitable for contacting with the surface of the scattered products.

[0014] In an optional embodiment, the type of contact between the surface of the conveyor belt and the surface of the loose products is static friction.

[0015] In an optional embodiment, the conveying mechanism includes:

[0016] A conveying roller platform, one side of which is connected to the output side, and the other side of which outputs the scattered products to the loading and stacking area.

[0017] In an optional embodiment, the conveying mechanism further includes:

[0018] The shifting assembly is arranged on the conveying roller platform; along the conveying direction of the scattered products, there is at least one shifting assembly upstream of the reversing mechanism.

[0019] Beneficial effect: The embodiment of the utility model can adjust the distance between each scattered product on the conveying roller platform by setting a shifting component, and adjust the distance between each scattered product to a predetermined distance to ensure that the reversing mechanism will not cause collision with other scattered products when reversing the scattered products, and at the same time ensure that there will be no obstacles during normal reversing.

[0020] In an optional embodiment, one of the shifting assemblies is arranged adjacent to the reversing mechanism.

[0021] In an optional implementation, the reversing mechanism includes:

[0022] A driving device, arranged on the conveying mechanism;

[0023] A reversing baffle is arranged on the driving end of the driving device; under the driving action of the driving device, the reversing baffle rotates;

[0024] The driving device drives the reversing baffle according to a predetermined program, so that the reversing baffle adjusts the placement direction of the scattered products.

[0025] In an optional implementation, the reversing mechanism further includes:

[0026] A photoelectric switch is arranged on the conveying mechanism, the photoelectric switch is in communication connection with the driving device; along the conveying direction of the scattered products, the photoelectric switch is located upstream of the reversing baffle;

[0027] The photoelectric switch is used to obtain the number of the scattered products, and the driving device drives the reversing baffle according to the number of the scattered products, so that the reversing baffle adjusts the placement direction of the scattered products.

[0028] Beneficial effect: The embodiment of the utility model can automatically obtain the number of scattered products by setting a photoelectric switch, so as to automatically control the reversing baffle to adjust the placement direction of the scattered products. Even if the number of scattered products is missing, or the number of components of the product stack group is missing, it will not affect the subsequent palletizing, thereby improving the overall fault tolerance of the equipment.

[0029] In the second aspect, the utility model also provides a disassembly and conveying system for scattered products, which includes: an external product conveyor belt and a box pallet disassembly and conveying device as described in any of the above-mentioned embodiments; along the conveying direction of the scattered products, the external product conveyor belt is arranged downstream of the box pallet disassembly and conveying device, and the external product conveyor belt is used to transport the scattered products to the loading and stacking area. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0031] Figure 1 This is a schematic diagram of the overall structure of the box stack disassembly equipment in the embodiment of the utility model;

[0032] Figure 2 This is a schematic diagram of a receiving roller group receiving a whole layer of product stacks in an embodiment of the utility model;

[0033] Figure 3 It is a schematic diagram of decomposing a whole layer of product stacks into rows and conveying them forward in an embodiment of the utility model;

[0034] Figure 4 It is a schematic diagram of the contact between the scattered products and the auxiliary conveying assembly in the embodiment of the utility model;

[0035] Figure 5 It is a schematic diagram of the auxiliary conveying assembly conveying scattered products to the output mechanism in the embodiment of the utility model;

[0036] Figure 6 It is a schematic diagram of the partition assembly in the embodiment of the utility model pulling apart the distance between two adjacent scattered products;

[0037] Figure 7 It is a schematic diagram of the reversing mechanism in the embodiment of the utility model turning the scattered products.

[0038] Description of reference numerals:

[0039] 1. Receiving roller assembly; 2. Mecanum wheel assembly; 3. Auxiliary conveying assembly; 4. Conveying roller platform; 5. Shifting assembly; 6. Reversing mechanism. DETAILED DESCRIPTION

[0040] In order to make the purpose, technical solution and advantages of the embodiment of the utility model clearer, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is a part of the embodiment of the utility model, not all the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the utility model.

[0041] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0042] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components, it can be a wireless connection, or it can be a wired connection. For ordinary workers in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0043] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0044] With the continuous development of logistics and transportation systems, the requirements for transportation efficiency are getting higher and higher. At present, when products are shipped out of the warehouse, usually, the loaders first unstacker the product stacks in the warehouse, and then re-stacker the scattered products that have been stacked. Therefore, in the entire outbound logistics process, the loaders are required to manually unstacker and load and stack manually, which makes the labor intensity high and the efficiency of unstacking and stacking low.

[0045] In view of this, the utility model provides a box pallet depalletizing device and a depalletizing conveying system to solve the problem that in the outbound logistics link, loaders need to manually complete the depalletizing, resulting in low depalletizing and stacking efficiency.

[0046] Combine the following Figures 1 to 7 , describing an embodiment of the utility model.

[0047] According to an embodiment of the present utility model, on the one hand, a box pallet disassembly device is provided, which includes a disassembly mechanism, a conveying mechanism and a reversing mechanism 6.

[0048] Specifically, in an embodiment of the utility model, the decomposition mechanism is provided with an input side and an output side, and the input side is used to receive a product stack. A receiving roller set 1 can also be provided on the input side, and a forklift or a depalletizer can be used to directly transport the entire layer of product stack to the receiving roller set 1, and then the product stack is transported to the decomposition mechanism through the receiving roller set 1. After the decomposition mechanism decomposes the product stack into scattered products, it is output to the outside through the output side. The decomposition mechanism can use a differential roller set, and can also use a Mecanum wheel set 2. Of course, this embodiment is only an example of a specific type of decomposition mechanism, but it is not limited thereto. Those skilled in the art can make changes according to actual conditions, as long as the same technical effect can be achieved.

[0049] Furthermore, in the embodiment of the utility model, a conveying mechanism is connected to the output side, and the conveying mechanism conveys the scattered products to the loading and stacking area. The output mechanism can be an output roller set arranged along the conveying direction of the scattered products, or a conveyor belt. Of course, this embodiment is only an example of the specific type of the conveying mechanism, but it is not limited to this. Those skilled in the art can change it according to the actual situation, as long as the same technical effect can be achieved.

[0050] Furthermore, in the embodiment of the utility model, the reversing mechanism 6 is arranged on the end of the conveying mechanism away from the output side. The reversing mechanism 6 adjusts the placement direction of the scattered products according to a predetermined procedure.

[0051] That is to say, after the working mode of the reversing mechanism 6 is set according to the type of product stack group that needs to be depalletized, the decomposition mechanism and the output mechanism automatically depalletize and transport the product stack group, and the reversing mechanism 6 only needs to place the products according to the corresponding quantity in the product stack group.

[0052] With such a configuration, the embodiment of the utility model can directly decompose the whole layer of product stacks into scattered products through the decomposition mechanism, thereby eliminating the need for loaders to manually depalletize the product stacks in the warehouse one by one, which can greatly improve the depalletizing efficiency. Furthermore, in the embodiment of the utility model, the placement direction of the scattered products can be directly adjusted through the reversing mechanism 6, so that after being output outward, the scattered products can be directly stacked into the product stacks required for loading, and the product stacks can be directly loaded onto the truck by the palletizer, without the need for manual re-palletizing, which greatly improves the palletizing efficiency.

[0053] Further, in an optional embodiment, the decomposition mechanism includes a Mecanum wheel group 2 and an auxiliary conveying assembly 3. Specifically, in the embodiment of the utility model, the Mecanum wheel group 2 is provided with the input side and the output side. The auxiliary conveying assembly 3 is arranged on the Mecanum wheel group 2, and along the input direction of the product stack group, the auxiliary conveying assembly 3 is arranged at the end of the Mecanum wheel group 2. The conveying direction of the auxiliary conveying assembly 3 is the same as the output direction of the scattered products. After the Mecanum wheel group 2 breaks up the product stack group, the formed scattered products are transported to the end of the Mecanum wheel group 2, so that the scattered products are in contact with the auxiliary conveying assembly 3. Then, under the driving action of the auxiliary conveying assembly 3, the scattered products are output to the conveying mechanism, and finally output outward through the conveying mechanism.

[0054] Further, in an optional embodiment, the auxiliary conveying component 3 is a conveying belt, and the surface of the conveying belt is suitable for contacting with the surface of the scattered products.

[0055] Further, in an optional embodiment, the contact type between the surface of the conveyor belt and the surface of the scattered products is static friction.

[0056] Further, in an optional embodiment, the conveying mechanism includes a conveying roller platform 4, one side of the conveying roller platform 4 is connected to the output side, and the other side of the conveying roller platform 4 outputs the scattered products to the loading and stacking area.

[0057] Furthermore, in an optional embodiment, the conveying mechanism further includes a dividing assembly 5, which is disposed on the conveying roller platform 4. Along the conveying direction of the scattered products, there is at least one dividing assembly 5 upstream of the reversing mechanism 6. The dividing assembly 5 may be a dividing plate.

[0058] Since there are many scattered products and the distance between two adjacent scattered products is still close after being disassembled, a dividing mechanism is needed to separate them. When the scattered products are transported to the reversing mechanism 6, the reversing mechanism 6 is reversing other scattered products, so the dividing assembly 5 needs to block the current scattered products. After the reversing operation of other scattered products is completed, the dividing mechanism is removed from the conveying roller platform 4, so that the next scattered product enters the reversing mechanism 6. And so on.

[0059] In this way, the embodiment of the utility model can adjust the distance between each scattered product on the conveying roller platform 4 by setting the dividing assembly 5, and adjust the distance between each scattered product to a predetermined distance to ensure that the reversing mechanism 6 will not cause collision to other scattered products when reversing the scattered products, and at the same time ensure that there will be no obstacles during normal reversing.

[0060] Further, in an optional embodiment, one of the shifting components 5 is disposed adjacent to the reversing mechanism 6. If the shifting component 5 is too far away from the reversing mechanism 6, it is not easy to control the timing of the scattered products entering the reversing mechanism 6. Therefore, it is more convenient to dispose the shifting component 5 adjacent to the reversing mechanism 6.

[0061] Further, in an optional embodiment, the reversing mechanism 6 includes a driving device and a reversing baffle. Specifically, the driving device is arranged on the conveying mechanism, and the reversing baffle is arranged on the driving end of the driving device. Under the driving action of the driving device, the reversing baffle rotates. The driving device drives the reversing baffle according to a predetermined program, so that the reversing baffle adjusts the placement direction of the scattered products.

[0062] Furthermore, in an optional embodiment, the reversing mechanism 6 further includes a photoelectric switch, which is arranged on the conveying mechanism and is in communication connection with the driving device. Along the conveying direction of the scattered products, the photoelectric switch is located upstream of the reversing baffle. The photoelectric switch is used to obtain the number of the scattered products, and the driving device drives the reversing baffle according to the number of the scattered products, so that the reversing baffle adjusts the placement direction of the scattered products.

[0063] In this way, the embodiment of the utility model can automatically obtain the number of scattered products by setting a photoelectric switch, so that the reversing baffle can be automatically controlled to adjust the placement direction of the scattered products. Even if the number of scattered products is missing, or the number of components of the product stack group is missing, it will not affect the subsequent palletizing, thereby improving the overall fault tolerance of the equipment.

[0064] Further, in the embodiment of the utility model, the photoelectric switch and the conveying mechanism can be fixedly connected or detachably connected. For the fixed connection, welding, bonding and the like can be used. For the detachable connection, screws and screw holes can be used for fixing, buckles and slots can be used for fixing, and magnetic sheets can be used for fixing.

[0065] The following is an example of a detachable connection method. For example, additional fixing plates can be set around the edge of the conveying mechanism. Those skilled in the art can change the number of fixing plates according to actual conditions, to 1, 2, 3, 4, etc., and then open a screw hole on the fixing plate, and then open another screw hole on the photoelectric switch at the position corresponding to the screw hole, and then pass the screw through the screw hole on the fixing plate and the screw hole on the photoelectric switch in sequence to connect the conveying mechanism to the photoelectric switch. Furthermore, when fixing by means of buckles and slots, additional buckles can be set around the edge of the conveying mechanism. Those skilled in the art can change the number of buckles according to actual conditions, to 1, 2, 3, 4, etc., and then open a slot on the photoelectric switch that can work with the buckle at the position corresponding to the buckle, and then directly embed the buckle on the conveying mechanism into the slot on the photoelectric switch, thereby connecting the conveying mechanism to the photoelectric switch. When fixing by magnetic attraction, additional magnetic sheets can be arranged around the edge of the conveying mechanism. Technical personnel in this field can change the number of magnetic sheets according to actual conditions, 1, 2, 3, 4, etc., and then provide opposite-sex magnetic sheets that can be attracted to the magnetic sheets at the positions corresponding to the magnetic sheets on the photoelectric switch. Then, the magnetic sheets on the conveying mechanism are directly aligned with the opposite-sex magnetic sheets embedded in the photoelectric switch, so as to magnetically connect the conveying mechanism and the photoelectric switch.

[0066] Of course, this embodiment is only an example of a fixed connection method and a detachable connection method, but it is not limited to this. Those skilled in the art can make changes according to actual conditions as long as the same technical effect can be achieved.

[0067] The overall operation process of this embodiment is as follows:

[0068] Action 1: The receiving roller group 1 receives the whole layer of product stack;

[0069] Action 2: The whole layer of product stacks is decomposed and transported forward by the decomposition mechanism;

[0070] Action 3: After the scattered products in the front row (whether horizontally or vertically) are transported by the auxiliary conveying component 3, they are accelerated and discharged in sequence through the output mechanism;

[0071] Action 4: Use two dividing components 5 to increase the distance between two adjacent scattered products;

[0072] Action 5: The reversing mechanism 6 turns the scattered products, and after turning, they are transported to the loading and stacking area through the output mechanism.

[0073] In the second aspect, the utility model also provides a disassembly and conveying system for scattered products, which includes: an external product conveyor belt and a box pallet disassembly and conveying device as described in any of the above-mentioned embodiments; along the conveying direction of the scattered products, the external product conveyor belt is arranged downstream of the box pallet disassembly and conveying device, and the external product conveyor belt is used to transport the scattered products to the loading and stacking area.

[0074] Although the embodiments of the present invention are described in conjunction with the accompanying drawings, those skilled in the art may make various modifications and variations without departing from the spirit and scope of the present invention, and such modifications and variations are all within the scope defined by the appended claims.

Claims

1. A box pallet disassembly equipment, characterized in that: include: A decomposition mechanism is provided with an input side and an output side, wherein the input side is used to receive a product stack group, and after the decomposition mechanism decomposes the product stack group into scattered products, the products are outputted outwardly through the output side; A conveying mechanism connected to the output side; the conveying mechanism conveys the scattered products to the loading and stacking area; A reversing mechanism (6) is arranged on an end of the conveying mechanism away from the output side; the reversing mechanism (6) adjusts the placement direction of the scattered products according to a predetermined procedure.

2. The box pallet disassembly equipment according to claim 1 is characterized in that: The decomposition mechanism comprises: A Mecanum wheel set (2) is provided with the input side and the output side; An auxiliary conveying assembly (3) is arranged on the Mecanum wheel assembly (2); along the input direction of the product stack, the auxiliary conveying assembly (3) is arranged at the end of the Mecanum wheel assembly (2); the conveying direction of the auxiliary conveying assembly (3) is the same as the output direction of the scattered products.

3. The box pallet disassembly equipment according to claim 2 is characterized in that: The auxiliary conveying component (3) is a conveying belt, and the surface of the conveying belt is suitable for contacting with the surface of the scattered products.

4. The box pallet disassembly equipment according to claim 3 is characterized in that: The type of contact between the surface of the conveyor belt and the surface of the bulk products is static friction.

5. The box pallet unpacking equipment according to any one of claims 1 to 4, characterized in that: The conveying mechanism comprises: A conveying roller platform (4), one side of the conveying roller platform (4) is connected to the output side, and the other side of the conveying roller platform (4) outputs the scattered products to the loading and stacking area.

6. The box pallet disassembly equipment according to claim 5 is characterized in that: The conveying mechanism also includes: A shifting assembly (5) is arranged on the conveying roller platform (4); along the conveying direction of the scattered products, there is at least one shifting assembly (5) upstream of the reversing mechanism (6).

7. The box pallet disassembly equipment according to claim 6 is characterized in that: One of the shifting assemblies (5) is arranged adjacent to the reversing mechanism (6).

8. The box pallet unpacking equipment according to any one of claims 1 to 4, characterized in that: The reversing mechanism (6) comprises: A driving device, arranged on the conveying mechanism; A reversing baffle is arranged on the driving end of the driving device; under the driving action of the driving device, the reversing baffle rotates; The driving device drives the reversing baffle according to a predetermined program, so that the reversing baffle adjusts the placement direction of the scattered products.

9. The box pallet disassembly equipment according to claim 8, characterized in that: The reversing mechanism (6) further comprises: A photoelectric switch is arranged on the conveying mechanism, the photoelectric switch is in communication connection with the driving device; along the conveying direction of the scattered products, the photoelectric switch is located upstream of the reversing baffle; The photoelectric switch is used to obtain the number of the scattered products, and the driving device drives the reversing baffle according to the number of the scattered products, so that the reversing baffle adjusts the placement direction of the scattered products.

10. A disassembly and transportation system, characterized in that: include: An external product conveyor belt and the box pallet depalletizing equipment as described in any one of claims 1 to 9; along the conveying direction of the scattered products, the external product conveyor belt is arranged downstream of the box pallet depalletizing equipment, and the external product conveyor belt is used to transport the scattered products to the loading and stacking area.

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