Automatic feeding device for inductance test
By designing an automatic loading device, the pin groove and clamping conveying mechanism are used to achieve precise positioning and automatic loading of the annular inductor, the problems of low loading efficiency and high labor cost in the prior art are solved, and the testing efficiency is improved. Reduced costs.
Patent Information
- Application Number
- CN202422798096.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-18
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-11-18
AI Technical Summary
In the prior art, the test loading efficiency of inductors is low and labor costs are high, so it is impossible to achieve the precise corresponding test circuit of the ring inductor pin, resulting in low testing efficiency.
An automatic loading device including a base, a hollow loading barrel and a clamping conveying mechanism is designed. The pin groove and the clamping conveying mechanism are used to realize the precise positioning and automatic loading of the annular inductor, and the lifting mechanism, clamping block and Motor drives enable precise alignment and clamping of pins.
Improves the efficiency of inductance testing, reduces labor costs, and ensures accurate loading and performance testing of inductance pins.
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Figure CN222181049U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic inductance feeding, in particular to an automatic feeding device for inductance testing. Background Art
[0002] Inductors are one of the most common components in circuits, and they have the functions of filtering, oscillation, delay, and trapping. Inductors are divided into chip inductors and winding inductors. During the production process, each one often needs to be firmly fixed and moved to different workstations. During the production process, toroidal inductors need to be tested for conductivity to determine whether the performance of the inductor meets the requirements. During the test, the pins of the toroidal inductor are connected to the test circuit for performance testing. Therefore, when loading the material, the pins of the toroidal inductor need to accurately correspond to the test holes of the test circuit, resulting in the inability of conventional clamping loading to accurately match the pins of the inductor to the test circuit. Therefore, most of the inductor test loading is done manually, which has low loading efficiency and high labor costs. Utility Model Content
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide an automatic feeding device for inductance testing to solve the deficiencies of the prior art.
[0004] The purpose of the utility model is achieved through the following technical solutions: an automatic feeding device for inductance testing, comprising a base, a hollow feeding barrel and a clamping and conveying mechanism, the hollow feeding barrel is vertically mounted on the base, a pin groove is provided on the side wall of the hollow feeding barrel, the pin groove extends to the top of the hollow feeding barrel, an annular inductor is coaxially stacked in the hollow feeding barrel, and the pins of the annular inductor pass through the pin groove, a lifting piece is arranged in the hollow feeding barrel, and the lifting piece has the freedom to move along the axial direction of the hollow feeding barrel;
[0005] The clamping and conveying mechanism includes a conveying frame, a transverse conveying beam, a longitudinal conveying plate, a lifting seat and a clamping block. The transverse conveying beam is slidably installed on the conveying frame, the longitudinal conveying plate is slidably installed on the transverse conveying beam, the moving direction of the longitudinal conveying plate is perpendicular to the moving direction of the transverse conveying beam, the lifting seat is arranged below the longitudinal conveying plate, and the lifting seat has the freedom to move along the axial direction of the hollow loading barrel. The clamping block is rotatably installed on one side of the lifting seat, the rotation axis of the clamping block is horizontally arranged, and two clamps are relatively arranged on the clamping block.
[0006] Furthermore, a lifting mechanism is provided on one side of the hollow loading barrel, and the lifting mechanism includes a column, a vertical slide groove is provided on the side wall of the column, a first screw rod is rotatably provided in the vertical slide groove, a first screw rod slider is threadedly mounted on the first screw rod, the first screw rod slider is slidably adapted to the vertical slide groove, a horizontal thin rod is connected to the first screw rod slider, an avoidance groove is provided on the side wall of the hollow loading barrel, the avoidance groove extends to the bottom of the hollow loading barrel, the horizontal thin rod passes through the avoidance groove and is connected to the lifting plate, a first motor is installed on the top of the column, and the output shaft of the first motor is transmission-connected to the first screw rod.
[0007] Furthermore, a support ring is fixed in the hollow loading barrel, a notch is provided in the support ring at a position corresponding to the avoidance groove, and a diameter of the lifting plate is smaller than an inner diameter of the support ring.
[0008] Furthermore, two arc-shaped limit plates are relatively arranged on the base, and an installation space is formed between the two arc-shaped limit plates. The hollow loading barrel is adapted to the installation space. The arc-shaped limit plates are threaded with fastening bolts, and the tail of the fastening bolts presses against the hollow loading barrel.
[0009] Furthermore, a driving cavity is provided in the clamping block, a transverse sliding groove connected to the driving cavity is provided at the bottom of the clamping block, one end of the clamping piece extends from the transverse sliding groove to the driving cavity and is connected to a permanent magnet, an electromagnet is provided corresponding to the permanent magnet, the electromagnet generates magnetic poles with the same magnetic properties as the permanent magnet when energized, a spring is provided between the permanent magnet and the electromagnet, and the spring is connected to the clamping block.
[0010] Furthermore, a horizontal slide groove is provided on the conveying frame, a second screw rod is rotatably arranged in the horizontal slide groove, one end of the transverse conveying beam is threadedly mounted on the second screw rod, a second motor is installed on the conveying frame, and the output shaft of the second motor is transmission-connected to the second screw rod.
[0011] Furthermore, a slide groove is provided at the bottom of the transverse conveying beam, a third screw rod is rotatably arranged in the slide groove, a third screw rod slider is threadedly mounted on the third screw rod, the longitudinal conveying plate is connected to the third screw rod slider, a third motor is installed on the transverse conveying beam, and the output shaft of the third motor is transmission-connected to the third screw rod.
[0012] Furthermore, a lifting cylinder is installed on the top of the longitudinal conveying plate, and a telescopic shaft of the lifting cylinder passes through the longitudinal conveying plate and is connected to the lifting seat.
[0013] Furthermore, a rotating spindle is fixed to the side wall of the clamping block, and the rotating spindle is rotatably connected to the lifting seat. A fourth motor is installed on the lifting seat, and an output shaft of the fourth motor is transmission-connected to the rotating spindle.
[0014] The beneficial effects of the utility model are:
[0015] The inductors to be tested are precisely stacked in the hollow loading barrel, and the pins of the inductors are accommodated in the pin slots to make the inductors in the loading state consistent so as to locate the pin positions of the inductors. The inductors in the hollow loading barrel are then clamped from top to bottom to the test station through the clamping and conveying mechanism for performance testing of the inductors. Since the pins of the inductors have been positioned, the inductors can be accurately loaded for performance testing, which improves test efficiency and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of an automatic feeding device for inductance testing of the utility model. Figure 1 ;
[0017] Figure 2 for Figure 1 Enlarged view of point A in the middle;
[0018] Figure 3 This is a schematic diagram of the structure of an automatic feeding device for inductance testing of the utility model. Figure 2 ;
[0019] Figure 4 This is a schematic diagram of the structure of an automatic feeding device for inductance testing of the utility model. Figure 3 ;
[0020] Figure 5 This is a schematic diagram of the structure of an automatic feeding device for inductance testing of the utility model. Figure 4 ;
[0021] Figure 6 for Figure 5 Enlarged view of point B in the middle;
[0022] Figure 7 This is a schematic diagram of the internal structure of a clamping block in an automatic feeding device for inductance testing of the utility model;
[0023] In the figure, 1-base, 2-hollow loading barrel, 3-pin groove, 4-lifting plate, 5-conveyor frame, 6-transverse conveying beam, 7-longitudinal conveying plate, 8-lifting seat, 9-clamping block, 10-clamping plate, 11-column, 12-vertical slide, 13-first screw, 14-first screw slider, 15-horizontal thin rod, 16-avoidance groove, 17-support ring, 18-arc limit plate, 19-fastening bolt, 20-drive chamber, 21-transverse slide, 22-permanent magnet, 23-electromagnet, 24-spring, 25-horizontal slide, 26-second screw, 27-slide, 28-third screw, 29-lifting cylinder, 30-rotating spindle, 31-fourth motor. DETAILED DESCRIPTION
[0024] Embodiment 1
[0025] like Figures 1 to 7As shown, an automatic loading device for inductance testing includes a base 1, a hollow loading barrel 2 and a clamping and conveying mechanism. The hollow loading barrel 2 is vertically installed on the base 1. The side wall of the hollow loading barrel 2 is provided with a pin groove 3, which extends to the top of the hollow loading barrel 2. The annular inductor is coaxially stacked in the hollow loading barrel 2, and the pins of the annular inductor pass through the pin groove 3. A lifting piece 4 is provided in the hollow loading barrel 2. The lifting piece 4 has the freedom to move along the axial direction of the hollow loading barrel 2. The annular inductor code is manually placed in the hollow loading barrel 2 so that the pins of the annular inductor pass through the pin groove 3. , to avoid affecting the pins of the toroidal inductor, and at the same time, to make the toroidal inductor neatly stacked in the hollow loading barrel 2, to locate the pin position of the toroidal inductor, and to achieve accurate loading; the clamping and conveying mechanism includes a conveying frame 5, a transverse conveying beam 6, a longitudinal conveying plate 7, a lifting seat 8 and a clamping block 9, the transverse conveying beam 6 is slidably mounted on the conveying frame 5, the longitudinal conveying plate 7 is slidably arranged on the transverse conveying beam 6, the moving direction of the longitudinal conveying plate 7 is perpendicular to the moving direction of the transverse conveying beam 6, the lifting seat 8 is arranged below the longitudinal conveying plate 7, and the lifting seat 8 has the function of moving along the axial direction of the hollow loading barrel 2 The clamping block 9 is rotatably mounted on one side of the lifting seat 8, and the rotation axis of the clamping block 9 is horizontally arranged. Two clamping pieces 10 are relatively arranged on the clamping block 9. The specific loading process is as follows: the lifting piece 4 moves upward to lift the toroidal inductor, so that the top toroidal inductor is in the loading state, and then, through the movement of the transverse conveying beam 6 and the movement of the longitudinal conveying plate 7, the clamping block 9 is positioned in the horizontal position of the toroidal inductor, so that the clamping block 9 is located directly above the toroidal inductor, and then, the lifting seat 8 drives the clamping block 9 to move downward, so that the clamping piece 10 extends into the inner ring of the toroidal inductor, and then the clamping The sheet 10 moves and presses against the inner ring of the toroidal inductor to complete the clamping. The toroidal inductor is then transported to the test station through the movement of the transverse conveying beam 6 and the longitudinal conveying plate 7. The clamping block 9 then rotates to drive the toroidal inductor to deflect 90°, so that the pins of the toroidal inductor face vertically downward. Since the pins of the toroidal inductor have been positioned, the pins of the deflected toroidal inductor are still in a precise testing state. Finally, the toroidal inductor is moved downward to insert the pins into the testing hole of the testing circuit to complete the testing operation. The loading accuracy is high and automation is realized, which improves the testing efficiency and reduces the labor cost.
[0026] Embodiment 2
[0027] Based on the first embodiment, Figure 1 and Figure 7As shown, a driving cavity 20 is provided in the clamping block 9, and a transverse slot 21 connected to the driving cavity 20 is provided at the bottom of the clamping block 9. One end of the clamping piece 10 extends from the transverse slot 21 to the driving cavity 20 and is connected to a permanent magnet 22. The permanent magnet 22 is provided with an electromagnet 23 corresponding to the permanent magnet 22. The electromagnet 23 is energized to generate a magnetic pole with the same magnetic property as the permanent magnet 22. A spring 24 is provided between the permanent magnet 22 and the electromagnet 23. The spring 24 is connected to the clamping block 9. Initially, the electromagnet 23 is energized. The permanent magnet 22 is electrically repelled, so that the permanent magnet 22 drives the clip 10 to move away from the electromagnet 23, so that the distance between the two clips 10 is reduced, and the two clips 10 can extend into the inner circle of the toroidal inductor. Then, the electromagnet 23 is powered off, and the clip 10 is reset under the reaction force of the spring 24. Under the action of the spring 24, the clip 10 is pressed against the inner wall of the toroidal inductor to complete the clamping of the toroidal inductor. The toroidal inductor can be clamped in a small space without damaging the toroidal inductor.
[0028] Embodiment 3
[0029] Based on the second embodiment, Figures 1 to 5 As shown, a horizontal slide groove 25 is provided on the conveying frame 5, and a second screw rod 26 is rotatably provided in the horizontal slide groove 25. One end of the transverse conveying beam 6 is threadedly mounted on the second screw rod 26. A second motor is installed on the conveying frame 5. The output shaft of the second motor is connected to the second screw rod 26. The second motor drives the second screw rod 26 to rotate, so that the transverse conveying beam 6 moves linearly along the axial direction of the second screw rod 26 to drive the clamping block 9 to move along the X-axis direction. A slide groove 27 is provided at the bottom of the transverse conveying beam 6. A third screw rod 28 is rotatably provided in the slide groove 27. A third screw rod slider is threadedly mounted on the third screw rod 28. The longitudinal conveying plate 7 is connected to the third screw rod slider. A third motor is installed, and the output shaft of the third motor is connected to the third screw rod 28. The third motor drives the third screw rod 28 to rotate, so that the third screw rod slider moves linearly along the axial direction of the third screw rod 28, driving the longitudinal conveying plate 7 to move along the Y-axis direction. The longitudinal conveying plate 7 drives the clamping block 9 to move along the Y-axis direction. A lifting cylinder 29 is installed on the top of the longitudinal conveying plate 7. The telescopic shaft of the lifting cylinder 29 passes through the longitudinal conveying plate 7 and is connected to the lifting seat 8. The lifting seat 8 is driven up and down by the telescopic movement of the lifting cylinder 29, so as to drive the clamping block 9 to move along the Z-axis direction, so that the clamping block 9 has three degrees of freedom in the spatial coordinate system, and can complete the clamping and loading of the toroidal inductor.
[0030] Furthermore, a rotating spindle 30 is fixed to the side wall of the clamping block 9, and the rotating spindle 30 is rotatably connected to the lifting seat 8. A fourth motor 31 is installed on the lifting seat 8, and the output shaft of the fourth motor 31 is connected to the rotating spindle 30. The rotating spindle 30 is driven to rotate by the fourth motor 31, and the rotating spindle 30 drives the clamping block 9 to deflect, so that the clamping block 9 can drive the toroidal inductor to deflect 90°, so that the pins of the toroidal inductor face downward and are in a state to be tested.
[0031] Embodiment 4
[0032] Based on the third embodiment, Figures 1 to 6 As shown, a lifting mechanism is provided on one side of the hollow upper barrel 2, and the lifting mechanism includes a column 11, and a vertical slide groove 12 is provided on the side wall of the column 11, and a first screw rod 13 is rotatably provided in the vertical slide groove 12, and a first screw rod slider 14 is threadedly sleeved on the first screw rod 13, and the first screw rod slider 14 is slidably adapted to the vertical slide groove 12, and a horizontal thin rod 15 is connected to the first screw rod slider 14, and an avoidance groove 16 is provided on the side wall of the hollow upper barrel 2, and the avoidance groove 16 extends to the bottom of the hollow upper barrel 2, and the horizontal thin rod 15 passes through the avoidance groove 16 to connect the lifting piece 4, a first motor is installed on the top of the column 11, the output shaft of the first motor is connected to the first screw rod 13, the first motor drives the first screw rod 13 to rotate, so that the first screw rod slider 14 moves linearly along the axial direction of the first screw rod 13, and the first screw rod slider 14 drives the lifting piece 4 to move upward through the horizontal thin rod 15, thereby lifting the annular inductor in the hollow loading barrel 2 upward in turn, so that the clamping position of the clamping and conveying mechanism is the same each time, ensuring the accurate loading of the annular inductor.
[0033] Embodiment 5
[0034] Based on the fourth embodiment, Figures 1 to 6As shown, a support ring 17 is fixed in the hollow loading barrel 2, and a notch is opened in the support ring 17 at the position corresponding to the avoidance groove 16. The diameter of the lifting plate 4 is smaller than the inner diameter of the support ring 17. Two arc-shaped limit plates 18 are relatively arranged on the base 1, and an installation space is formed between the two arc-shaped limit plates 18. The hollow loading barrel 2 is adapted to the installation space. A fastening bolt 19 is threaded through the arc-shaped limit plate 18, and the tail of the fastening bolt 19 is pressed against the hollow loading barrel 2. After the annular inductance in the hollow loading barrel 2 is completely tested, the fastening bolt 19 is loosened and the hollow loading barrel 2 is removed. Tube 2, install the fully loaded hollow loading tube 2, position the hollow loading tube 2 through the arc-shaped limit plate 18, tighten the fastening bolts 19 to complete the installation of the hollow loading tube 2. During installation, the horizontal thin rod 15 needs to correspond to the avoidance groove 16 and the setting of the support ring 17. When the toroidal inductor is loaded into the hollow loading tube 2, the support ring 17 can support the toroidal inductor, and the notch on the support ring 17 allows the horizontal thin rod 15 to pass through smoothly, and the diameter of the lifting piece 4 is smaller than the inner diameter of the support ring 17, so that the lifting piece 4 can smoothly pass through the support ring 17 to lift the toroidal inductor thereon.
Claims
1. An automatic feeding device for inductance testing, It is characterized in that The invention comprises a base (1), a hollow material loading barrel (2) and a clamping and conveying mechanism, wherein the hollow material loading barrel (2) is vertically mounted on the base (1), a pin groove (3) is provided on the side wall of the hollow material loading barrel (2), the pin groove (3) extends to the top of the hollow material loading barrel (2), a toroidal inductor is coaxially stacked in the hollow material loading barrel (2), and the pins of the toroidal inductor extend out of the pin groove (3), and a lifting plate (4) is provided in the hollow material loading barrel (2), and the lifting plate (4) has the freedom to move along the axial direction of the hollow material loading barrel (2); The clamping and conveying mechanism comprises a conveying frame (5), a transverse conveying beam (6), a longitudinal conveying plate (7), a lifting seat (8) and a clamping block (9), wherein the transverse conveying beam (6) is slidably mounted on the conveying frame (5), the longitudinal conveying plate (7) is slidably mounted on the transverse conveying beam (6), the moving direction of the longitudinal conveying plate (7) is perpendicular to the moving direction of the transverse conveying beam (6), the lifting seat (8) is arranged below the longitudinal conveying plate (7), the lifting seat (8) has the freedom to move along the axial direction of the hollow loading barrel (2), the clamping block (9) is rotatably mounted on one side of the lifting seat (8), the rotation axis of the clamping block (9) is arranged horizontally, and two clamping pieces (10) are arranged on the clamping block (9) in opposition to each other.
2. The automatic feeding device for inductance testing according to claim 1, It is characterized in that A lifting mechanism is arranged on one side of the hollow upper barrel (2), and the lifting mechanism comprises a column (11), a side wall of the column (11) is provided with a vertical slide groove (12), a first screw rod (13) is rotatably arranged in the vertical slide groove (12), a first screw rod slider (14) is threadedly sleeved on the first screw rod (13), the first screw rod slider (14) is slidably adapted to the vertical slide groove (12), a horizontal thin rod (15) is connected to the first screw rod slider (14), a side wall of the hollow upper barrel (2) is provided with an avoidance groove (16), the avoidance groove (16) extends to the bottom of the hollow upper barrel (2), the horizontal thin rod (15) passes through the avoidance groove (16) and is connected to the lifting plate (4), and a first motor is installed on the top of the column (11), and the output shaft of the first motor is drivingly connected to the first screw rod (13).
3. The automatic feeding device for inductance testing according to claim 2, It is characterized in that A support ring (17) is fixed inside the hollow loading barrel (2), a notch is provided in the support ring (17) at a position corresponding to the avoidance groove (16), and the diameter of the lifting plate (4) is smaller than the inner diameter of the support ring (17).
4. The automatic feeding device for inductance testing according to claim 1, It is characterized in that Two arc-shaped limit plates (18) are arranged on the base (1) in opposite directions, and an installation space is formed between the two arc-shaped limit plates (18). The hollow loading barrel (2) is adapted to fit into the installation space. A fastening bolt (19) is threadedly passed through the arc-shaped limit plates (18), and the tail of the fastening bolt (19) is pressed against the hollow loading barrel (2).
5. The automatic feeding device for inductance testing according to claim 1, It is characterized in that A driving cavity (20) is arranged in the clamping block (9), a transverse sliding groove (21) connected to the driving cavity (20) is provided at the bottom of the clamping block (9), one end of the clamping piece (10) extends from the transverse sliding groove (21) to the driving cavity (20) and is connected to a permanent magnet (22), an electromagnet (23) is arranged corresponding to the permanent magnet (22), the electromagnet (23) generates a magnetic pole with the same magnetic property as the permanent magnet (22) when energized, a spring (24) is arranged between the permanent magnet (22) and the electromagnet (23), and the spring (24) is connected to the clamping block (9).
6. The automatic feeding device for inductance testing according to claim 1, It is characterized in that The conveying frame (5) is provided with a horizontal slide groove (25), a second screw rod (26) is rotatably arranged in the horizontal slide groove (25), one end of the transverse conveying beam (6) is threadedly sleeved on the second screw rod (26), and a second motor is installed on the conveying frame (5), and the output shaft of the second motor is drivingly connected to the second screw rod (26).
7. The automatic feeding device for inductance testing according to claim 6, It is characterized in that A slide groove (27) is provided at the bottom of the transverse conveying beam (6), a third screw rod (28) is rotatably arranged in the slide groove (27), a third screw rod slider is threadedly sleeved on the third screw rod (28), the longitudinal conveying plate (7) is connected to the third screw rod slider, a third motor is installed on the transverse conveying beam (6), and the output shaft of the third motor is drivingly connected to the third screw rod (28).
8. The automatic feeding device for inductance testing according to claim 7, It is characterized in that A lifting cylinder (29) is installed on the top of the longitudinal conveying plate (7), and a telescopic shaft of the lifting cylinder (29) passes through the longitudinal conveying plate (7) and is connected to the lifting seat (8).
9. The automatic feeding device for inductance testing according to claim 8, It is characterized in that A rotating spindle (30) is fixed to the side wall of the clamping block (9), and the rotating spindle (30) is rotatably connected to the lifting seat (8). A fourth motor (31) is mounted on the lifting seat (8), and an output shaft of the fourth motor (31) is transmission-connected to the rotating spindle (30).
Citation Information
Cited By
Automatic feeding device for winding of annular inductor
CN119660229A
