Steel structure of feeding port of substrate glass tank furnace
By designing a steel structure in the feed port of the substrate glass pool furnace, combining high-strength materials and streamlined structure, the process and glass quality fluctuations caused by frequent feed port operations are solved, and a convenient, safe and reliable feed port design is achieved, improving the feed port design. Glass quality stability.
Patent Information
- Application Number
- CN202420894953.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-28
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2034-04-28
AI Technical Summary
In the daily operation of substrate glass tank furnaces, frequent feed outlet operations lead to fluctuations in process and glass mass, and the longer the operating time, the greater the impact, and the greater the yield loss may be. The existing structure fails to effectively meet the requirements of simplicity and efficiency.
A steel structure for the feeding port of the substrate glass pool furnace is designed, including the feeding port, feeding machine, column, L-shaped steel structure, top wire, nut, feeding hole brick and insulating block and other components, using high-temperature resistant aluminum oxide Insulating plate and high-strength angle steel material, through the fixed connection of bolts and frame ears, combined with the fastening mechanism of top wire and nuts, provides top tightening support and insulation.
It realizes the economical, practical, convenient operation, safe and reliable functions of the feed port, reduces process fluctuations and yield losses, and improves the service life of the feed port and the stability of the glass quality.
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Figure CN222182064U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of substrate glass pool furnaces, in particular to a steel structure of a feeding port of a substrate glass pool furnace. Background Art
[0002] The melt overflow method is currently the best process for manufacturing flat panel display glass, and the tank furnace is one of the core components of melting glass. In the field of glass manufacturing, there are many ways to feed the tank furnace, such as blanket feeding, ridge feeding, spiral feeding and intermittent feeding, etc. Each feeding method has its own characteristics and advantages, and can be suitable for different glass production processes. For example, float and photovoltaic glass generally use blanket or ridge feeding machines due to their large production capacity, and overflow substrate or cover glass generally uses spiral feeding machines due to their high control accuracy. In the daily operation of the substrate glass tank furnace, the feeding port is one of the most frequently operated parts, such as replacing the feeding machine, cleaning the feeding port and replacing the feeding hole bricks. Therefore, the process requires that the structure of the feeding port be as simple as possible to facilitate various operations.
[0003] The feed port is the most frequently operated part of the substrate glass tank furnace. Daily operations such as replacing the feeder, cleaning the feed port, and replacing the feed hole bricks will cause varying degrees of fluctuations in the tank furnace process and glass quality from a process point of view. The longer the operation time, the greater the impact, and the greater the yield loss. Therefore, in order to simplify and efficiently operate the feed port, the process requires that the structure of the feed port be as simple as possible, and the design must also comply with the principle of "using a minimal structure to meet reliable functions". For this reason, we provide a steel structure for the feed port of a substrate glass tank furnace. Utility Model Content
[0004] In order to solve the problem in the above background technology that daily operations may cause different degrees of fluctuations in the pool furnace process and glass quality, and the longer the operation time, the greater the impact and the greater the yield loss, the utility model provides a steel structure for the feeding port of the substrate glass pool furnace.
[0005] The utility model is implemented by the following technical scheme: a steel structure of a feeding port of a substrate glass pool furnace, comprising a pool furnace body, a feeding port opened on the front wall of the pool furnace body, a feeding machine connected to the feeding port, columns arranged on both sides of the feeding port and fixedly connected to the front wall, an L-shaped steel structure fixedly connected to the columns, a top screw arranged on the L-shaped steel structure, a nut threadedly connected to the top screw, a feeding hole brick arranged between two groups of columns, and a feeding port steel structure component arranged outside the feeding hole brick.
[0006] The feeding port steel structure assembly includes an upper frame and a lower frame, bolts for connecting the upper frame and the lower frame, a frame ear 1 fixedly connected to both sides of the lower part of the upper frame, a frame ear 2 fixedly connected to both sides of the upper part of the lower frame, a pad fixedly connected to the frame ear 1 and movably connected to the frame ear 2, an insulating block arranged on the pad, and a pressing plate attached to the surface of the insulating block.
[0007] As a further improvement of the above solution, the columns and L-shaped steel structures are both rectangular tubes made of SUS316 material with a specification of 50*50, which can provide tight support for the feeding port steel structure assembly.
[0008] As a further improvement of the above solution, the upper frame, the lower frame, the frame ear one and the frame ear two are all made of 50*50 angle steel and the angle steel is made of SUS316 material, which can increase the strength of the steel structure assembly of the feeding port.
[0009] As a further improvement of the above solution, the insulating block is made of a high temperature resistant alumina insulating plate, which can effectively provide an insulating effect.
[0010] As a further improvement of the above solution, the cushion block is made of SUS316 material, which can provide support for the insulating block and prevent the insulating block from breaking and sliding.
[0011] As a further improvement of the above solution, the pressing plate is made of SUS304 material, and the outside of the pressing plate is fixedly connected with a sleeve, which is sleeved on the outside of the end of the top screw to prevent the pressing plate from slipping off.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] The utility model realizes the functions of being economical, practical, easy to operate, safe and reliable by coordinating the steel structure components of the feeding port with the existing streamlined structure of the front wall of the pool furnace. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the longitudinal structure connection of the utility model pool heater and its auxiliary equipment;
[0015] Figure 2 It is a three-dimensional schematic diagram of the steel structure components of the feeding port, the feeding hole bricks, the columns, the L-shaped steel structure and the top screw connection structure of the utility model;
[0016] Figure 3 It is a three-dimensional schematic diagram of the utility model column, L-shaped steel structure, top screw and nut connection structure;
[0017] Figure 4 This is a three-dimensional structural diagram of the steel structure assembly of the feeding port of the utility model;
[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the cushion block of the utility model;
[0019] Figure 6 It is a schematic diagram of the three-dimensional structure of the pressing plate of the utility model.
[0020] Description of main symbols:
[0021] 1. Pool furnace body; 2. Feeding port; 3. Feeding machine; 4. Column; 5. L-shaped steel structure; 6. Top screw; 7. Nut; 8. Feeding hole brick; 9. Feeding port steel structure assembly; 10. Casing; 901. Upper frame; 902. Lower frame; 903. Bolt; 904. Frame ear one; 905. Frame ear two; 906. Spacer; 907. Insulation block; 908. Press plate. DETAILED DESCRIPTION
[0022] The present invention is further described below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form a new embodiment.
[0023] Embodiment 1:
[0024] Please combine Figure 1-6 The steel structure of a substrate glass pool furnace charging port of the present embodiment includes a pool furnace body 1, a charging port 2 opened on the front wall of the pool furnace body 1, and a charging machine 3 connected to the charging port 2. The pool furnace body 1 is an important thermal equipment for melting glass. The glass mixture enters the pool furnace body 1 through the spiral charging machine and the charging port 2 at the lower part of the front wall. Through the gas-electric mixed melting of natural gas and electric melting, a series of silicate physical and chemical reactions are performed to form a high-temperature molten glass liquid, and preliminary clarification and homogenization are performed, which lays the foundation for the high-temperature clarification and homogenization of the platinum channel. The charging port 2 is arranged on both sides of the charging port 2 and connected to the front wall. A fixedly connected column 4, which is an existing supporting steel structure of the front wall, an L-shaped steel structure 5 fixedly connected to the column 4, a top screw 6 arranged on the L-shaped steel structure 5, a nut 7 threadedly connected to the top screw 6, the top screw 6 and the L-shaped steel structure 5 are threadedly connected, the top screw 6 is made of Q235 with a specification of M24*250, a feeding hole brick 8 arranged between the two groups of columns 4 and a feeding port steel structure component 9 arranged outside the feeding hole brick 8, the column 4 and the L-shaped steel structure 5 are both rectangular tubes made of SUS316 material with a specification of 50*50, which can provide tight support for the feeding port steel structure component 9.
[0025] The feeding port steel structure assembly 9 includes an upper frame 901 and a lower frame 902, a bolt 903 for connecting the upper frame 901 and the lower frame 902, a frame ear 1 904 fixedly connected to both sides of the lower portion of the upper frame 901, and a frame ear 2 905 fixedly connected to both sides of the upper portion of the lower frame 902. The upper frame 901, the lower frame 902, the frame ear 1 904 and the frame ear 2 905 are all made of 50*50 angle steel and the angle steel is made of SUS316 material, which can increase the strength of the feeding port steel structure assembly 9, and is fixedly connected to the frame ear 1 904 and connected to the frame ear 2 905 is a movably connected pad 906, an insulating block 907 arranged on the pad 906, and a pressure plate 908 attached to the surface of the insulating block 907. The insulating block 907 is made of a high-temperature resistant alumina insulating plate, and its compressive and flexural strengths are relatively low. Therefore, the pad 906 can provide support for the insulating block 907 to prevent the insulating block 907 from breaking and sliding. The pressure plate 908 is made of SUS304 material. The pressure plate 908 is attached to the surface of the insulating block 907. Its function is to increase the force-bearing area of the insulating block 907 to withstand the pressure of the top screw 6 to prevent it from being crushed.
[0026] The implementation principle of the steel structure of a substrate glass pool furnace feeding port in the embodiment of the present application is as follows: first, the L-shaped steel structure 5 is welded to the column 4, and then the feeding hole brick 8 is placed between the upper frame 901 and the lower frame 902, and the upper frame 901 and the lower frame 902 cover the upper, lower, left and right four surfaces of the feeding hole brick 8. By protecting the feeding hole brick 8, the possibility of cracking and breaking of the brick material due to thermal stress or collision is reduced. If the feeding hole brick 8 cracks during use, it can still be used due to the clamping effect of the feeding port steel structure component 9 on it, and then the feeding hole brick 8 is locked and clamped by adjusting the tightness of the bolt 903, and then the hole of the feeding hole brick 8 is aligned with the feeding port 2 and the feeding port steel structure component 9 is attached to the front wall of the pool furnace body 1, and finally the feeding port steel structure component 9 is fixed by pressing the pressure plate 908 with the top screw 6.
[0027] Embodiment 2:
[0028] The present embodiment is further improved on the basis of the embodiment 1 in that: the outside of the pressing plate 908 is fixedly connected with a sleeve 10, and the sleeve 10 is sleeved on the outside of the end of the top screw 6 to prevent the pressing plate 908 from slipping off.
[0029] The above-mentioned implementation modes are only preferred implementation modes of the present invention, and cannot be used to limit the protection scope of the present invention. Any non-substantial changes and substitutions made by technicians in this field on the basis of the present invention shall fall within the scope of protection required by the present invention.
Claims
1. A steel structure for a substrate glass tank furnace charging port, characterized in that: The invention comprises a pool furnace body (1), a charging port (2) provided on the front wall of the pool furnace body (1), a charging machine (3) connected to the charging port (2), columns (4) arranged on both sides of the charging port (2) and fixedly connected to the front wall, an L-shaped steel structure (5) fixedly connected to the columns (4), a top screw (6) arranged on the L-shaped steel structure (5), a nut (7) threadedly connected to the top screw (6), a charging hole brick (8) arranged between two groups of columns (4), and a charging port steel structure component (9) arranged outside the charging hole brick (8); The feeding port steel structure assembly (9) comprises an upper frame (901) and a lower frame (902), bolts (903) for connecting the upper frame (901) and the lower frame (902), frame ears (904) fixedly connected to both sides of the lower part of the upper frame (901), frame ears (905) fixedly connected to both sides of the upper part of the lower frame (902), a cushion block (906) fixedly connected to the frame ears (904) and movably connected to the frame ears (905), an insulating block (907) arranged on the cushion block (906), and a pressing plate (908) attached to the surface of the insulating block (907).
2. The steel structure of the substrate glass tank furnace charging port as claimed in claim 1, characterized in that: The upright column (4) and the L-shaped steel structure (5) are both rectangular tubes made of SUS316 material with a specification of 50*50.
3. The steel structure of the substrate glass tank furnace charging port as claimed in claim 1, characterized in that: The upper frame (901), the lower frame (902), the frame ear one (904) and the frame ear two (905) are all made of 50*50 angle steel and the angle steel is made of SUS316 material.
4. The steel structure of the substrate glass tank furnace charging port according to claim 1, characterized in that: The insulating block (907) is made of a high temperature resistant alumina insulating plate.
5. The steel structure of the substrate glass tank furnace charging port as claimed in claim 1, characterized in that: The cushion block (906) is made of SUS316 material.
6. The steel structure of the substrate glass tank furnace charging port according to claim 1, characterized in that: The pressing plate (908) is made of SUS304 material, and the outside of the pressing plate (908) is fixedly connected with a sleeve (10), and the sleeve (10) is sleeved on the outside of the end of the top screw (6).
