Electric heating saccharification device with protection function

Abstract

The utility model discloses an electric heating saccharifying device with a protection function, belongs to the technical field of food mechanical equipment, and provides a saccharifying device with higher heating efficiency, the electric heating saccharifying device comprises a stirring mechanism, a heating assembly and a saccharifying tank, the center of the bottom of the saccharifying tank is provided with a heat dissipation column extending upwards, and the heating assembly comprises a power distribution base; a reflection cylinder extending upwards is arranged on the side edge of the power distribution base, a central electric heating pipe and a peripheral electric heating pipe are fixedly connected to the upper surface of the power distribution base, the central electric heating pipe is located in the heat dissipation column, the peripheral electric heating pipe is located between the reflection cylinder and the saccharifying tank, and the upper end of the saccharifying tank and the upper end of the reflection cylinder are jointly and fixedly connected with an upper cover. The saccharifying tank is specially structurally designed, so that the electric heating tube can be arranged in the middle and on the periphery of saccharifying solution at the same time, the heating area of the solution is effectively increased, heating is more uniform, the saccharifying solution can be helped to be rapidly heated to a proper temperature, time consumed for heating all the solution is shortened, and the saccharifying efficiency is improved.

Description

Technical Field

[0001] The present application relates to the technical field of food machinery and equipment, and in particular to an electric heating saccharification device with a protective function. Background Art

[0002] In the process of food processing, it is sometimes necessary to saccharify the raw materials. The saccharification process is a chemical reaction, which is usually catalyzed by enzymes. The enzyme needs to be within a suitable temperature range to have a high catalytic rate. Therefore, existing saccharification devices are mostly equipped with a temperature adjustment function to allow the saccharification reaction solution to reach a suitable temperature. However, existing heating components are mostly set at the bottom or outside of the saccharification tank. Although the efficiency of heat diffusion can be improved by stirring, it still takes a relatively long time to heat up all the solutions in the saccharification tank to a suitable temperature. Summary of the invention

[0003] The purpose of the present application is to provide a saccharification device with higher heating efficiency.

[0004] To achieve the above objectives, the present application provides an electric heating saccharification device with a protective function: comprising a stirring mechanism, a heating component and a saccharification tank, wherein the bottom center of the saccharification tank has a heat dissipation column extending upward, the heating component comprises a distribution seat, the side of the distribution seat has a reflective cylinder extending upward, the upper surface of the distribution seat is fixedly connected with a central electric heating tube and a peripheral electric heating tube, the central electric heating tube is located in the heat dissipation column, the peripheral electric heating tube is located between the reflective cylinder and the saccharification tank, the upper ends of the saccharification tank and the reflective cylinder are jointly fixedly connected with an upper cover, the stirring mechanism is arranged on the upper cover, the upper cover is also provided with an injection end, and the bottom of the saccharification tank is provided with a discharge end, from which the saccharified solution is discharged.

[0005] As a preference, the heat dissipation column has a clearance cavity extending upward from the bottom surface, and the central electric heating tube is located in the clearance cavity, which is convenient for installation and disassembly.

[0006] As a preferred embodiment, a clearance groove is provided on the inner wall of the reflective tube, and the peripheral electric heating tube is located in the clearance groove, so that the side wall structure of the device is more compact.

[0007] Preferably, a shell is provided outside the heating component, and an insulation layer is provided between the inner wall of the shell and the outer walls of the power distribution socket and the reflective tube to prevent heat loss and reduce energy consumption of the electric heating tube.

[0008] As a preference, an electric-controlled valve is provided on the discharge end, the lower end of the discharge end passes through the insulation layer and the bottom of the shell and extends to the bottom of the shell, and the bottom surface of the shell is fixedly connected with a support foot so that the bottom of the shell can be suspended at a certain height from the ground.

[0009] Preferably, the stirring mechanism comprises a chuck fixedly connected to the upper cover, a driver fixedly connected to the chuck, an output end of the driver extends into the saccharification tank and is fixedly connected to a turntable, a stirring rod fixedly connected to the lower surface of the turntable for stirring the solution in the saccharification tank.

[0010] Preferably, the outer side of the stirring rod has a paddle plate, which is located between the outer wall of the heat dissipation column and the inner wall of the saccharification tank, so that the saccharification reaction solution can form a circulation that rotates around the heat dissipation column without interference between components.

[0011] As a preference, the upper cover is provided with a configuration opening located above the heat dissipation column, and the chuck is fixedly connected in the configuration opening to ensure the stability of the main body of the stirring mechanism.

[0012] Compared with the prior art, the beneficial effects of this application are:

[0013] (1) Through the special structural design of the saccharification tank, the electric heating tubes can be simultaneously arranged in the middle and periphery of the saccharification solution, which effectively increases the heating area of ​​the solution, makes the heating more uniform, helps the saccharification solution to quickly heat up to a suitable temperature, shortens the time taken for the entire solution to heat up, and thus improves the saccharification efficiency;

[0014] (2) By setting a rotating pulp plate structure between the heat dissipation column and the inner wall of the saccharification tank, the solution in the saccharification tank can form a circulation that rotates around the heat dissipation column, so that the solution has better heat convection capacity, thereby having higher heating efficiency and better heating effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the three-dimensional structure of the electric heating saccharification device with a protective function;

[0016] Figure 2 It is a sectional view of the three-dimensional structure of the electric heating saccharification device with a protective function after removing the stirring mechanism;

[0017] Figure 3 For the electric heating saccharification device with protection function Figure 2 A sectional view of the three-dimensional structure after removing the shell;

[0018] Figure 4 The electric heating saccharification device with protection function Figure 3 A cross-sectional view of the three-dimensional structure after removing the upper cover;

[0019] Figure 5 It is a three-dimensional structural cross-sectional view of the saccharification tank of the electric heating saccharification device with a protective function;

[0020] Figure 6 A three-dimensional structural cross-sectional view of the heating component of the electric heating saccharification device with a protective function arranged in a shell;

[0021] Figure 7 It is a three-dimensional structural cross-sectional view of the cooperation between the heating component and the heat preservation layer of the electric heating saccharification device with a protective function;

[0022] Figure 8 It is a three-dimensional structural cross-sectional view of the heating component of the electric heating saccharification device with a protective function;

[0023] Fig. 9 It is a schematic diagram of the three-dimensional structure of the stirring mechanism and the saccharification tank of the electric heating saccharification device with a protective function;

[0024] Fig.10 It is a schematic diagram of the three-dimensional structure of the stirring mechanism of the electric heating saccharification device with a protective function.

[0025] In the figure: 1. upper cover; 101. injection end; 102. configuration port; 2. stirring mechanism; 201. driver; 202. chuck; 203. turntable; 204. stirring rod; 205. pulp plate; 3. support foot; 4. shell; 5. heating component; 501. central electric heating tube; 502. power distribution socket; 503. peripheral electric heating tube; 504. clearance groove; 505. reflection tube; 6. insulation layer; 7. saccharification tank; 701. heat dissipation column; 702. clearance cavity; 703. discharge end; 704. electric control valve. DETAILED DESCRIPTION

[0026] Below, the present application is further described in conjunction with specific implementation methods. It should be noted that, under the premise of no conflict, the various embodiments or technical features described below can be arbitrarily combined to form new embodiments.

[0027] In the description of the present application, it should be noted that directional words, such as the terms "center", "lateral", "longitudinal", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions and positional relationships are based on the directions or positional relationships shown in the accompanying drawings, which are only for the convenience of narrating the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and cannot be understood as limiting the specific scope of protection of the present application.

[0028] It should be noted that the terms "first", "second", etc. in the description and claims of the present application are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence.

[0029] The terms "including" and "having" and any variations thereof in the specification and claims of this application are intended to cover non-exclusive inclusions. For example, a process, method, system, product or apparatus comprising a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to these processes, methods, products or apparatuses.

[0030] like Figure 1-10 The electric heating saccharification device with protective function shown in the figure comprises several main functional units, namely, a stirring mechanism 2, a heating component 5 and a saccharification tank 7. The interior of the saccharification tank 7 is not flat. The bottom center of the saccharification tank 7 is provided with a heat dissipation column 701 extending upward to provide heat to the surrounding. In fact, the heat dissipation column 701 is hollow and has a clearance cavity 702 extending upward from the bottom surface. The wall thickness of the heat dissipation column 701 is uniform. The heating component 5 comprises a power distribution seat 502 for connecting an external power supply to supply power to the heating unit. The side of the power distribution seat 502 is provided with a reflective cylinder 505 extending upward. The reflective cylinder 505 The inner wall of the reflective tube 505 is a mirror surface, which can efficiently reflect thermal radiation. A clearance groove 504 is provided on the inner wall of the reflective tube 505. The upper surface of the distribution socket 502 is fixedly connected with a central electric heating tube 501 and a peripheral electric heating tube 503. The central electric heating tube 501 is located in the heat dissipation column 701. In fact, the central electric heating tube 501 is located in the clearance cavity 702. The peripheral electric heating tube 503 is located between the reflective tube 505 and the saccharification tank 7. In fact, the peripheral electric heating tube 503 is located in the clearance groove 504. This coordination method will make the side wall structure of the entire device more compact, and the heating component 5 will have better stability after configuration.

[0031] The upper ends of the saccharification tank 7 and the reflector 505 are fixedly connected with an upper cover 1 for covering the upper open end of the saccharification tank 7. The stirring mechanism 2 is arranged on the upper cover 1. The upper cover 1 is provided with a configuration port 102 located above the heat dissipation column 701. The configuration port 102 passes through the upper and lower surfaces of the upper cover 1. The stirring mechanism 2 includes a chuck 202 fixedly connected to the upper cover 1. The chuck 202 is fixedly connected in the configuration port 102. The chuck 202 is fixedly connected with a driver 201. The driver 201 includes a motor and a reducer structure, which can generate a large torque to drive The output end of the actuator 201 extends into the saccharification tank 7 and is fixedly connected to a turntable 203. A stirring rod 204 is fixedly connected to the lower surface of the turntable 203. The stirring rod 204 is usually in a vertical direction. The outer side of the stirring rod 204 has a paddle plate 205, which can stir the solution in the saccharification tank 7 to accelerate the speed and progress of the saccharification reaction. The paddle plate 205 is located between the outer wall of the heat dissipation column 701 and the inner wall of the saccharification tank 7. The paddle plate 205 rotates around the heat dissipation column 701 following the turntable 203, and will not interfere with the heat dissipation column 701 and the inner wall of the saccharification tank 7.

[0032] The upper cover 1 is also provided with an injection end 101, through which the material to be saccharified is injected into the saccharification tank 7. The bottom of the saccharification tank 7 is provided with a discharge end 703, through which the liquid after saccharification is discharged. A shell 4 is provided outside the heating component 5 to protect the internal heating component 5. An insulation layer 6 is provided between the inner wall of the shell 4 and the outer walls of the distribution socket 502 and the reflective cylinder 505 to prevent heat loss and thus reduce energy consumption. An electric control valve 704 is provided on the discharge end 703 to control the opening and closing of the discharge end 703. The lower end of the discharge end 703 passes through the insulation layer 6 and the bottom of the shell 4 and extends to the bottom of the shell 4 to facilitate the discharge operation. The bottom surface of the shell 4 is fixedly connected with a support foot 3 so that the bottom of the shell 4 is suspended at a certain height from the ground.

[0033] Working principle: When in use, first inject the material that can be saccharified into the saccharification tank 7 through the injection end 101, then start the stirring mechanism 2 to stir the material evenly, and start the heating component 5 at the same time. The central electric heating pipe 501 transfers heat from the center to the saccharification solution through the heat dissipation column 701, and the peripheral electric heating pipe 503 transmits heat from the side wall of the saccharification tank 7 to the inside. The saccharification reaction solution has a larger heating area, heats faster and more evenly, and can allow the saccharification reaction solution to quickly reach the most suitable reaction temperature, thereby increasing the saccharification rate and improving the efficiency of the saccharification step.

[0034] The above describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited by the above embodiments, and the above embodiments and the specification only describe the principles of the present application. The present application may have various changes and improvements without departing from the spirit and scope of the present application, and these changes and improvements fall within the scope of the present application for which protection is sought. The scope of protection claimed by the present application is defined by the attached claims and their equivalents.

Claims

1. An electric heating saccharification device with protective function, Features: The invention comprises a stirring mechanism (2), a heating component (5) and a saccharification tank (7), wherein the bottom center of the saccharification tank (7) is provided with a heat dissipation column (701) extending upward, the heating component (5) comprises a power distribution seat (502), the side of the power distribution seat (502) is provided with a reflective cylinder (505) extending upward, the upper surface of the power distribution seat (502) is fixedly connected with a central electric heating pipe (501) and peripheral electric heating pipes (503), and the central electric heating pipe (501) is located in the heat dissipation column (701), the peripheral electric heating tube (503) is located between the reflective tube (505) and the saccharification tank (7), the upper ends of the saccharification tank (7) and the reflective tube (505) are fixedly connected with an upper cover (1), the stirring mechanism (2) is arranged on the upper cover (1), and the upper cover (1) is also provided with an injection end (101), and the bottom of the saccharification tank (7) is provided with a discharge end (703).

2. The electric heating saccharification device with a protective function as claimed in claim 1, Features: The heat dissipation column (701) has a clearance cavity (702) extending upward from the bottom surface, and the central electric heating tube (501) is located in the clearance cavity (702).

3. The electric heating saccharification device with a protective function as claimed in claim 2, Features: The inner wall of the reflective cylinder (505) is provided with a clearance groove (504), and the peripheral electric heating pipe (503) is located in the clearance groove (504).

4. The electric heating saccharification device with a protective function as claimed in claim 3, Features: A shell (4) is arranged outside the heating component (5), and a heat-insulating layer (6) is arranged between the inner wall of the shell (4) and the outer walls of the power distribution socket (502) and the reflective tube (505).

5. The electric heating saccharification device with a protective function as claimed in claim 4, Features: An electric control valve (704) is provided on the discharge end (703), and the lower end of the discharge end (703) passes through the insulation layer (6) and the bottom of the shell (4) and extends to the bottom of the shell (4), and the bottom surface of the shell (4) is fixedly connected to a support foot (3).

6. The electric heating saccharification device with a protective function as claimed in any one of claims 1 to 5, Features: The stirring mechanism (2) comprises a chuck (202) fixedly connected to the upper cover (1), a driver (201) fixedly connected to the chuck (202), an output end of the driver (201) extending into the saccharification tank (7) and fixedly connected to a turntable (203), and a stirring rod (204) fixedly connected to the lower surface of the turntable (203).

7. The electric heating saccharification device with a protective function as claimed in claim 6, Features: The outer side surface of the stirring rod (204) is provided with a paddle plate (205), and the paddle plate (205) is located between the outer wall of the heat dissipation column (701) and the inner wall of the saccharification tank (7).

8. The electric heating saccharification device with a protective function as claimed in claim 7, Features: The upper cover (1) is provided with a configuration opening (102) located above the heat dissipation column (701), and the chuck (202) is fixedly connected in the configuration opening (102).

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