Non-metal pipeline leakage detection device

By designing the activity detection device and using the structure of the liquid cylinder driving plunger and rubber track, the problem of the inability to detect oblique or longitudinal pipes in the prior art is solved, and flexible adaptability detection of non-metal pipes is achieved.

CN222186255UActive Publication Date: 2024-12-17SHAANXI TAIHEYUAN PETROLEUM ENG TECH CO LTD
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Patent Information

Application Number
CN202421035857.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-17
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing non-metal pipeline leakage detection devices cannot effectively detect oblique or longitudinal pipelines, and cannot be tested in time due to height limitations.

Method used

A non-metallic pipeline leakage detection device including a mounting frame and an activity detection device is designed. The plunger is driven to telescope through the liquid cylinder, and the movable block slides and the linkage rod pushes the rubber track, so that the tracks are tightly attached to the pipeline and realize different directions. Pipe attachment climb detection.

Benefits of technology

It improves the adaptability of the detection device and can effectively detect oblique or longitudinal pipes to ensure the timeliness and accuracy of the detection work.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of detection devices, and particularly relates to a non-metal pipeline leakage detection device which comprises a mounting frame and a movable detection device. The movable detection device is provided with a fixed rod, one side of the fixed rod is fixedly provided with a fixed seat, the top of the fixed seat is hinged with a liquid cylinder, the output end of the liquid cylinder is movably provided with a plunger, and the top of the plunger is fixedly provided with a movable block; the hydraulic cylinder is driven to enable the plunger to stretch out and draw back, at the moment, one end of the plunger drives the movable block to slide in the movable groove, the linkage rod on one side of the movable block generates thrust on the mounting plate till the rubber track on the mounting plate is tightly attached to the pipeline, and the pipeline attaching and climbing function is achieved. The problem that detection work cannot be carried out in time due to height limitation when an inclined or longitudinal pipeline is encountered is solved, and the adaptability of detection work is improved.
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Description

Technical Field

[0001] The utility model relates to the field of detection devices, in particular to a leakage detection device for a non-metallic pipeline. Background Art

[0002] The oil pipeline system, that is, the pipeline system used to transport oil and petroleum products, is mainly composed of oil pipelines, oil stations and other auxiliary related equipment. It is one of the main equipment in the oil storage and transportation industry, and it is also the most important transportation equipment for crude oil and petroleum products. Compared with railway and road oil transportation, which are also land transportation methods, pipeline oil transportation has the characteristics of large transportation volume, good airtightness, low cost and high safety factor.

[0003] Chinese patent number CN202321028279.5 discloses a leakage detection device for non-metallic pipes, which includes a support assembly, a detection assembly, and a pipeline detection vehicle assembly. The upper end of the support assembly is fixedly connected to the detection assembly, and the pipeline detection vehicle assembly is placed in the detection pipeline. It is characterized in that: the support assembly also includes a roller, a support block, a placement groove, a power supply, a middle bracket, a front bracket, an upper bracket, and a lighting lamp. The upper end of the roller is fixedly connected to the lower end of the support block, a placement groove is provided in the support block, the upper end of the support block is fixedly connected to the power supply, the middle bracket is fixedly connected to the two ends of the support block, the rear end of the front bracket is rotatably connected to the front end of the support block, the upper end of the middle bracket is fixedly connected to the lower end of the upper bracket, and the two ends of the upper bracket are fixedly connected to the lighting lamp.

[0004] From the above, it can be seen that by setting up infrared temperature probes and pipeline inspection vehicle components, pipeline leakage can be observed during inspection, so that the detection accuracy is improved and the functionality is enhanced. However, this case still has the following shortcomings: when conducting leakage detection work on non-metallic pipelines, the pipeline inspection vehicle can only monitor horizontal pipelines. When encountering oblique or longitudinal pipelines, it is impossible to conduct inspections in time due to height restrictions.

[0005] Therefore, in order to solve the above problems, a leakage detection device for non-metallic pipeline is proposed. Utility Model Content

[0006] In order to make up for the shortcomings of the prior art and the problem that detection work cannot be carried out in time due to height restrictions when encountering inclined or longitudinal pipelines, the utility model proposes a leakage detection device for non-metallic pipelines.

[0007] The technical solution adopted by the utility model to solve its technical problem is: a leakage detection device for a non-metallic pipe described in the utility model comprises a mounting frame and a movable detection device; the movable detection device is installed with a fixing rod, a fixing seat is fixedly installed on one side of the fixing rod, a liquid cylinder is hinged on the top of the fixing seat, a plunger is movably installed on the output end of the liquid cylinder, and a movable block is fixedly installed on the top of the plunger.

[0008] Preferably, the mounting frame is installed with two first fixing rings, connecting blocks are movably installed at both ends of the first fixing rings, and the other sides of the two connecting blocks are fixedly connected with second fixing rings.

[0009] Preferably, one side of the two first fixing rings is respectively fixedly connected with a connecting seat, a fixing rod is fixedly installed between the two connecting seats, a movable groove is opened on one side of the fixing rod, and a movable block is movably installed on one side of the movable groove.

[0010] Preferably, a fixing plate is fixedly connected between the two connecting blocks, a protective shell is fixedly connected to the bottom of the fixing plate, a main board is installed inside the protective shell, an industrial camera is fixedly installed on the top of the main board, and a searchlight is fixedly installed on one side of the main board.

[0011] Preferably, linkage rods are hinged on both sides of the movable block, the other ends of the two linkage rods are hinged on mounting plates, two limiting arms are movably mounted on both sides of the mounting plate, and the other ends of the four limiting arms are movably mounted on fixing rods.

[0012] Preferably, rubber tracks are movably mounted around the mounting plate, a stepper motor is fixedly mounted on one side of the mounting plate, and one side of the stepper motor is transmission-connected to the rubber tracks.

[0013] The utility model is beneficial in that:

[0014] The utility model drives the liquid cylinder to extend and retract the plunger through the structural design of the movable detection device. At this time, one end of the plunger drives the movable block to slide in the movable groove, and the linkage rod on one side of the movable block generates a thrust on the mounting plate until the rubber crawler on the mounting plate is tightly attached to the pipeline, thereby realizing the function of pipeline attachment and climbing, solving the problem that the detection work cannot be carried out in time due to height limitation when encountering oblique or longitudinal pipelines, and improving the adaptability of the detection work. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 It is an exploded schematic diagram of the overall structure of the utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the activity detection device of the utility model;

[0019] Figure 4 It is an exploded schematic diagram of the mounting frame structure of the utility model;

[0020] Figure 5 For the utility model Figure 4 A schematic diagram of the enlarged structure in the middle.

[0021] In the figure: 1. mounting frame; 2. movable detection device; 11. first fixing ring; 12. connecting block; 13. second fixing ring; 14. connecting seat; 15. fixing plate; 16. protective shell; 17. industrial camera; 18. main board; 19. searchlight; 21. fixing rod; 22. fixing seat; 23. liquid cylinder; 24. plunger; 25. movable block; 26. movable groove; 27. limit arm; 28. linkage rod; 29. ​​mounting plate; 31. rubber track; 32. stepping motor. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] See also Figure 1-Figure 5 As shown, a leakage detection device for a non-metallic pipeline includes a mounting frame 1 and a movable detection device 2; the movable detection device 2 is installed with a fixed rod 21, a fixed seat 22 is fixedly installed on one side of the fixed rod 21, a liquid cylinder 23 is hinged on the top of the fixed seat 22, a plunger 24 is movably installed on the output end of the liquid cylinder 23, and a movable block 25 is fixedly installed on the top of the plunger 24;

[0024] During operation, through the installation of the liquid cylinder 23 and the plunger 24, when the whole needs to be limited and fixed on the pipeline, the rubber track 31 can be connected and fitted with pipelines of different specifications, which is conducive to making corresponding changes for pipelines of different diameters.

[0025] Furthermore, the mounting frame 1 is provided with two first fixing rings 11, and connecting blocks 12 are movably provided at both ends of the first fixing rings 11, and the other sides of the two connecting blocks 12 are fixedly connected with second fixing rings 13;

[0026] During operation, the whole is divided into two parts by the first fixing ring 11 and the second fixing ring 13. When fixing, the first fixing ring 11 is connected to the connecting block 12 by the connecting seat 14, and the whole is installed around the pipeline.

[0027] Furthermore, one side of the two first fixing rings 11 is fixedly connected to a connecting seat 14, a fixing rod 21 is fixedly installed between the two connecting seats 14, a movable groove 26 is opened on one side of the fixing rod 21, and a movable block 25 is movably installed on one side of the movable groove 26;

[0028] During operation, the fixing rod 21 is fixed by connecting the first fixing ring 11 to the connecting seat 14 . When the movable block 25 moves, the movable groove 26 limits the movement of the movable block 25 .

[0029] Furthermore, a fixing plate 15 is fixedly connected between the two connecting blocks 12, a protective shell 16 is fixedly connected to the bottom of the fixing plate 15, a main board 18 is installed inside the protective shell 16, an industrial camera 17 is fixedly installed on the top of the main board 18, and a searchlight 19 is fixedly installed on one side of the main board 18;

[0030] During operation, the pipeline is monitored through the industrial camera 17, and the searchlight 19 provides lighting for the monitoring of the industrial camera 17. When the industrial camera 17 finds that there is a leakage in the pipeline, the main board 18 will issue an alarm and remotely feedback to the on-site personnel, and the leaking pipeline will be promptly checked according to the positioning of the main board 18.

[0031] Furthermore, linkage rods 28 are hinged on both sides of the movable block 25, and the other ends of the two linkage rods 28 are hinged on a mounting plate 29, and two limiting arms 27 are movably mounted on both sides of the mounting plate 29, and the other ends of the four limiting arms 27 are movably mounted with a fixing rod 21;

[0032] During operation, the movable block 25 drives the linkage rod 28 to move, so that one end of the linkage rod 28 generates a thrust on the mounting plate 29 . At this time, the mounting plate 29 moves accordingly when the limiting arm 27 limits the position.

[0033] Furthermore, a rubber track 31 is movably installed around the mounting plate 29, a stepper motor 32 is fixedly installed on one side of the mounting plate 29, and one side of the stepper motor 32 is transmission-connected to the rubber track 31;

[0034] During operation, power is outputted through the stepping motor 32 , and when the rubber crawler 31 is in contact with the pipeline, the rubber crawler 31 drives the whole to move on the pipeline.

[0035] Working principle: When it is necessary to detect leakage of the pipeline, the first fixing ring 11 and the second fixing ring 13 are inserted from both sides of the pipeline, and then the first fixing ring 11 and the second fixing ring 13 are fixed by the connecting block 12, so that the whole is limited on the pipeline, and the liquid cylinder 23 is driven to make the plunger 24 extend and retract during operation. At this time, one end of the plunger 24 drives the movable block 25 to slide in the movable groove 26, and the linkage rod 28 on one side of the movable block 25 generates a thrust on the mounting plate 29, so that the mounting plate 29 is limited by the limiting arm 27. The connection point of the fixing rod 21 is used as the axis to perform a circular movement, and when the rubber track 31 on the mounting plate 29 is tightly fitted with the pipeline, the driving of the liquid cylinder 23 is stopped. After fixing, the stepping motor 32 is driven to transmit the rubber track 31, so that the rubber track 31 is close to the pipeline and drives the whole to move.

[0036] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.

Claims

1. A non-metallic pipeline leakage detection device, Features: The invention comprises a mounting frame (1) and a movable detection device (2); the movable detection device (2) is mounted with a fixed rod (21); a fixed seat (22) is fixedly mounted on one side of the fixed rod (21); a liquid cylinder (23) is hingedly connected to the top of the fixed seat (22); a plunger (24) is movably mounted on the output end of the liquid cylinder (23); and a movable block (25) is fixedly mounted on the top of the plunger (24).

2. A non-metallic pipe leakage detection device according to claim 1, Features: The mounting frame (1) is provided with two first fixing rings (11), connecting blocks (12) are movably mounted at both ends of the first fixing rings (11), and the other sides of the two connecting blocks (12) are fixedly connected with second fixing rings (13).

3. A non-metallic pipe leakage detection device according to claim 2, Features: One side of the two first fixing rings (11) is respectively fixedly connected to a connecting seat (14), a fixing rod (21) is fixedly installed between the two connecting seats (14), one side of the fixing rod (21) is provided with a movable groove (26), and one side of the movable groove (26) is movably installed with a movable block (25).

4. A non-metallic pipe leakage detection device according to claim 2, Features: A fixing plate (15) is fixedly connected between the two connecting blocks (12), a protective shell (16) is fixedly connected to the bottom of the fixing plate (15), a main board (18) is installed inside the protective shell (16), an industrial camera (17) is fixedly installed on the top of the main board (18), and a searchlight (19) is fixedly installed on one side of the main board (18).

5. A non-metallic pipeline leakage detection device according to claim 3, Features: Linkage rods (28) are hinged on both sides of the movable block (25), the other ends of the two linkage rods (28) are hinged on a mounting plate (29), two limiting arms (27) are movably mounted on both sides of the mounting plate (29), and the other ends of the four limiting arms (27) are movably mounted with fixing rods (21).

6. A non-metallic pipeline leakage detection device according to claim 5, Features: A rubber crawler (31) is movably mounted around the mounting plate (29), a stepper motor (32) is fixedly mounted on one side of the mounting plate (29), and one side of the stepper motor (32) is transmission-connected to the rubber crawler (31).