Incinerator for sludge power generation

By designing a rotary frame and magnetic suction mechanism in a sludge incinerator, the problem of flue gas leakage when the filter is blocked is solved, the safety and efficiency of the replacement process are ensured, and the incineration efficiency is improved.

CN222186963UActive Publication Date: 2024-12-17YANTAI YITONG THERMOELECTRICITY CO LTD
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Patent Information

Application Number
CN202420640303.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-30
Publication Date
2024-12-17
Estimated Expiration
2034-03-30

AI Technical Summary

Technical Problem

During the process of replacing the filter when the filter is blocked in the existing sludge incinerator, the unfiltered high-temperature flue gas will be directly leaked, affecting the health of the staff and may cause scalding. At the same time, the machine needs to be shut down to replace the filter, affecting the incineration efficiency.

Method used

A smoke filter assembly including a rotating frame, partition, filter cover plate and quick disassembly mechanism is designed. Through the synchronous rotation of the rotating frame and the positioning rotor, the unfiltered smoke is avoided directly discharged and magnetic suction is carried out. The mechanism simplifies the filter cover plate replacement process to ensure that no shutdown is required for replacement.

Benefits of technology

It effectively avoids direct emission of unfiltered high-temperature flue gas, protects the health of staff, avoids scalds, and improves incineration efficiency, simplifies the filter replacement process, and reduces downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an incinerator for sludge power generation, which comprises an incinerator body, and the top of the incinerator body is fixedly connected with a smoke outlet; a smoke filtering assembly is arranged at the top of the smoke outlet and comprises a mounting bin fixedly connected with the top of the furnace body, a rotating supporting frame is rotationally connected into the mounting bin, a partition plate is fixedly connected to the middle of the rotating supporting frame, and the rotating supporting frame is symmetrically divided into two parts by the partition plate; filter cover plates are symmetrically arranged in the rotary supporting frame, and through holes are formed in the rotary supporting frame at the bottoms of the filter cover plates; the rotary supporting frame and the partition plate avoid the situation that when the filter screen is replaced, high-temperature flue gas which is not filtered is directly discharged, the environment quality and the body health of workers are affected, the situation that the workers are scalded after the high-temperature flue gas makes contact with the workers can be avoided, shutdown is not needed when the filter screen is replaced, and therefore the incineration efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of incinerators, in particular to an incinerator used for sludge power generation. Background Art

[0002] After the wastewater of the paper mill is treated, a large amount of sludge will be produced. The sludge contains a large amount of organic matter. Burning it as fuel can generate a large amount of heat energy for power generation.

[0003] Publication No. CN211119388U discloses an environmentally friendly sludge incinerator, a furnace body, the furnace body is provided with a vibration chamber, an incineration chamber and a discharge chamber from top to bottom; a feed hopper is provided on the furnace body, and the outlet of the feed hopper is connected with the vibration chamber; a vibration device is provided on the feed hopper; a circulation device is provided on the furnace body. By providing a circulation device, the toxic gas generated in the incinerator can be mixed with fresh air after treatment and then transported to the incinerator, thereby ensuring the oxygen supply in the incinerator and reducing the content of pollutants discharged into the air. However, the patent still has the following problems in actual use:

[0004] When sludge is burned, a large amount of flue gas will inevitably be produced. The flue gas contains a large number of solid particles, so the existing flue gas usually uses a filter to filter the solid particles. However, the blockage of the filter is usually judged by the color of the exhaust flue gas, so that the filter is often found to be blocked during the combustion process of the incinerator. At this time, when the filter is replaced, a large amount of unfiltered flue gas will directly leak and be absorbed by the staff, affecting the health of the staff. Moreover, since the flue gas is a high-temperature gas, it may even cause burns to the staff.

[0005] An incinerator for sludge power generation is proposed to solve the above problems. Utility Model Content

[0006] The purpose of the utility model is to provide an incinerator for sludge power generation, so as to solve the problem that the filter is found to be blocked only during the combustion process of the incinerator proposed in the above background technology. At this time, when the filter is replaced, a large amount of unfiltered flue gas will directly leak and be absorbed by the staff, affecting the health of the staff. Moreover, since the flue gas is a high-temperature gas, it may even cause burns to the staff.

[0007] To achieve the above object, the utility model provides the following technical solution: an incinerator for sludge power generation, comprising a furnace body, the top of which is fixedly connected with a smoke outlet;

[0008] A smoke filter assembly is provided at the top of the smoke outlet, and the smoke filter assembly includes a mounting bin fixedly connected to the top of the furnace body, a rotating bracket is rotatably connected inside the mounting bin, a partition is fixedly connected to the middle of the rotating bracket, and the partition symmetrically divides the rotating bracket into two parts, a filter cover plate is symmetrically provided inside the rotating bracket, and a through hole is opened on the rotating bracket at the bottom of the filter cover plate;

[0009] Wherein, a knob is fixedly connected to the middle of the partition, the top end of the knob is located outside the installation compartment, and a quick-release mechanism is arranged on the side of the filter cover plate.

[0010] Preferably, the top of the partition is in contact with the inner wall of the installation bin, a positioning dial is rotatably connected to the middle of the top surface of the installation bin, the knob is fixedly connected to the positioning dial, and the sides of the positioning dial are symmetrically provided with snap-fit ​​grooves, one of the snap-fit ​​grooves being snap-fitted with a snap-fit ​​block.

[0011] Preferably, a rectangular groove is provided on the top surface of the installation bin on the side of the positioning turntable, a spring rod is provided inside the rectangular groove, one end of the spring rod is fixedly connected to the inner wall of the rectangular groove, and the other end of the spring rod is fixedly connected to the locking block.

[0012] Preferably, the filter cover plate is plugged with a positioning column fixedly connected to the rotating support frame, a blocking plate is snap-connected to the upper side of the top of the installation bin away from the smoke outlet, an air duct is fixedly connected to the upper side of the top of the installation bin close to the smoke outlet, thermal insulation cotton is glued to the outside of the air duct, the air duct is penetrated and connected to a processing bin, and a water bin is fixedly connected to the inside of the processing bin.

[0013] Preferably, a spiral tube is provided inside the water tank, one end of the spiral tube is fixedly connected to the air guide tube, the other end of the spiral tube extends out of the water tank and is fixedly connected to a fan, and two circulation tubes are fixedly connected to the side of the water tank, and the circulation tubes can be connected to an external water pump.

[0014] Preferably, the quick-release mechanism comprises a limit block fixedly connected to the filter cover plate, the limit block is overlapped with a stop block, the side of the stop block is fixedly connected with a slide rod, and the slide rod is connected through a mounting plate fixedly connected to the rotating bracket frame.

[0015] Preferably, the other end of the sliding rod is fixedly connected to the first magnet, a first spring is provided between the first magnet and the sliding rod, one end of the first spring is fixedly connected to the mounting plate, the other end of the first spring is fixedly connected to one end of the sliding rod close to the first magnet, a second magnet is provided on one side of the first magnet, and the magnetic force when the first magnet and the second magnet are in contact is greater than the pulling force of the first spring at this time.

[0016] Compared with the prior art, the utility model has the following beneficial effects: the incinerator for sludge power generation can avoid direct discharge of unfiltered high-temperature flue gas when replacing the filter, which affects the environmental quality and the health of the staff, and can also avoid burns caused by high-temperature flue gas contacting the staff, and the filter does not need to be stopped when replacing the filter, thereby improving the incineration efficiency. The specific contents are as follows:

[0017] 1. By turning the snap-in block, the spring rod contracts, so that the snap-in block is disengaged from the snap-in slot. At this time, the knob is rotated to make the positioning dial and the rotating bracket rotate synchronously until the other snap-in slot can be engaged with the snap-in block. During this process, the filter cover plate located directly above the smoke outlet will rotate with the rotating bracket and move away from the smoke outlet, and another clean filter cover plate will move directly above the smoke outlet, thereby avoiding the direct discharge of unfiltered high-temperature flue gas when replacing the filter, affecting the environmental quality and the health of the staff, and also avoiding the high-temperature flue gas from contacting the staff and causing burns. In addition, there is no need to stop the machine when replacing the filter, thereby improving the incineration efficiency;

[0018] 2. When it is necessary to remove the blocked filter, you can remove the blocking plate and push the stop blocks to both sides to make the slide bar and the mounting plate slide. When the first magnet contacts and fits the second magnet, the stop block and the limit block are disengaged. At this time, the filter can be taken out together with the filter cover plate. The filter cover plate can be replaced at the same time. The locking installation method is relatively fixed by bolts, which greatly simplifies the disassembly and assembly process, is easy to operate, and saves time and effort. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the front cross-section structure of the utility model;

[0020] Figure 2 It is a schematic diagram of the cross-sectional structure of the installation bin from a top view;

[0021] Figure 3 It is a schematic diagram of the cross-sectional structure of the top surface of the installation bin;

[0022] Figure 4 for Figure 3 Schematic diagram of the enlarged structure of the middle B area;

[0023] Figure 5 for Figure 1 Schematic diagram of the enlarged structure of the A area in the middle;

[0024] Figure 6 It is a structural schematic diagram of the first magnet and the second magnet when magnetically attracted.

[0025] In the figure: 1. furnace body; 101. smoke outlet; 2. smoke filter assembly; 201. mounting chamber; 202. rotating support frame; 203. positioning column; 204. filter cover plate; 205. air guide tube; 206. blocking plate; 207. knob; 208. partition; 209. positioning turntable; 210. rectangular groove; 211. spring rod; 212. snap block; 213. snap groove; 214. thermal insulation cotton; 215. processing chamber; 216. water chamber; 217. spiral tube; 218. circulation tube; 219. fan; 3. quick release mechanism; 301. limit block; 302. mounting plate; 303. stop block; 304. slide rod; 305. first magnet; 306. first spring; 307. second magnet. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the implementation regulations described are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] See also Figure 1-Figure 6 The utility model provides a technical solution: an incinerator for sludge power generation, comprising a furnace body 1, the top of the furnace body 1 is fixedly connected with a smoke outlet 101;

[0028] A smoke filter assembly 2 is provided at the top of the smoke outlet 101. The smoke filter assembly 2 includes a mounting chamber 201 fixedly connected to the top of the furnace body 1. A rotating support frame 202 is rotatably connected inside the mounting chamber 201. A partition 208 is fixedly connected to the middle of the rotating support frame 202. The partition 208 symmetrically divides the rotating support frame 202 into two parts. A filter cover plate 204 is symmetrically provided inside the rotating support frame 202. A through hole is opened on the rotating support frame 202 at the bottom of the filter cover plate 204.

[0029] Among them, a knob 207 is fixedly connected to the middle of the partition 208, and the top of the knob 207 is located outside the installation compartment 201. A quick-release mechanism 3 is provided on the side of the filter cover plate 204; a filter screen is fixedly connected to the filter cover plate 204, and the filter screen will filter solid particles when the smoke passes from the inside to the outside.

[0030] The top of the partition 208 is fitted with the inner wall of the installation bin 201, and a positioning dial 209 is rotatably connected to the middle of the top surface of the installation bin 201. The knob 207 is fixedly connected to the positioning dial 209. The sides of the positioning dial 209 are symmetrically provided with engaging grooves 213, and one engaging groove 213 is engaged with an engaging block 212; when the positioning dial 209 rotates 180 degrees, the other engaging groove 213 can engage with the engaging block 212.

[0031] A rectangular groove 210 is provided on the top surface of the installation bin 201 on the side of the positioning turntable 209, and a spring rod 211 is provided inside the rectangular groove 210. One end of the spring rod 211 is fixedly connected to the inner wall of the rectangular groove 210, and the other end of the spring rod 211 is fixedly connected to the locking block 212; the rectangular groove 210 provides space for the installation of the spring rod 211.

[0032] The filter cover plate 204 is plugged with a positioning column 203 fixedly connected to the rotating support frame 202, a blocking plate 206 is snap-connected to the upper side of the top of the installation bin 201 away from the smoke outlet 101, an air duct 205 is fixedly connected to the upper side of the top of the installation bin 201 close to the smoke outlet 101, the outside of the air duct 205 is adhered with thermal insulation cotton 214, the air duct 205 is penetrated and connected with a processing bin 215, and the inside of the processing bin 215 is fixedly connected with a water bin 216; the positioning column 203 facilitates the filter cover plate 204 to align with the through hole, and there is always a through hole connected to the smoke outlet 101, and the partition 208 prevents hot smoke from entering the other side from one side of the rotating support frame 202.

[0033] A spiral tube 217 is provided inside the water tank 216, one end of the spiral tube 217 is fixedly connected to the air guide tube 205, and the other end of the spiral tube 217 extends out of the water tank 216 and is fixedly connected to a fan 219. Two circulation tubes 218 are fixedly connected to the side of the water tank 216, and the circulation tubes 218 can be connected to an external water pump; one of the two circulation tubes 218 takes in water, and the other one discharges water, so that the heated water can be pumped out later.

[0034] The quick-release mechanism 3 includes a limit block 301 fixedly connected to the filter cover plate 204, the limit block 301 is overlapped with a stop block 303, the side of the stop block 303 is fixedly connected with a slide rod 304, and the slide rod 304 is connected through a mounting plate 302 fixedly connected to the rotating support frame 202; the limit block 301 can prevent the filter cover plate 204 from not fitting with the rotating support frame 202 due to vibration, thereby causing smoke leakage.

[0035] The other end of the slide bar 304 is fixedly connected to the first magnet 305, and a first spring 306 is provided between the first magnet 305 and the slide bar 304, one end of the first spring 306 is fixedly connected to the mounting plate 302, and the other end of the first spring 306 is fixedly connected to one end of the slide bar 304 close to the first magnet 305, and a second magnet 307 is provided on one side of the first magnet 305, and the magnetic force when the first magnet 305 and the second magnet 307 are in contact is greater than the pulling force of the first spring 306 at this time; when the first magnet 305 and the second magnet 307 are in contact and magnetically attached to each other, the shift block 303 is disengaged from the limit block 301, the distance between the first magnet 305 and the second magnet 307 is fixed, and the second magnet 307 is fixedly connected to the nearest external part.

[0036] Working principle: Before using this incinerator for sludge power generation, it is necessary to check the overall condition of the device to ensure that it can work normally. Figure 1 - Figure 6 As shown, first, the engaging block 212 is toggled to make the spring rod 211 contract, so that the engaging block 212 is disengaged from the engaging groove 213. At this time, the rotating knob 207 makes the positioning dial 209 and the rotating bracket 202 rotate synchronously until the other engaging groove 213 can engage with the engaging block 212. During this process, the filter cover plate 204 located directly above the smoke outlet 101 will rotate with the rotating bracket 202 and move away from the smoke outlet 101, and another clean filter cover plate 204 will move to directly above the smoke outlet 101, thereby avoiding the direct discharge of unfiltered high-temperature flue gas when replacing the filter, affecting the environmental quality and the health of the staff, and also avoiding the high-temperature flue gas from contacting the staff and causing burns, and there is no need to stop the machine when replacing the filter, thereby improving the incineration efficiency;

[0037] When it is necessary to remove the blocked filter, the blocking plate 206 can be removed, and the stopper block 303 can be pushed to both sides to make the slide bar 304 slide with the mounting plate 302. When the first magnet 305 and the second magnet 307 are in contact and magnetically attached, the stopper block 303 and the limiter block 301 are separated from the overlap. At this time, the filter can be taken out together with the filter cover plate 204. At the same time as the filter cover plate 204 is replaced, the clamping installation method is relatively fixed by bolts, which greatly simplifies the disassembly and assembly process, is easy to operate, and saves time and effort.

[0038] After being drawn into the spiral tube 217 by the fan 219 through the air duct 205, the high-temperature hot air from the incinerator will heat the liquid in the water tank 216, so that the heat of the high-temperature hot air can be recycled and utilized, and the temperature rise of the external environment when the heat is removed can be reduced.

[0039] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An incinerator for sludge power generation, comprising a furnace body (1), wherein a smoke outlet (101) is fixedly connected to the top of the furnace body (1); It is characterized in that Also includes: A smoke filter assembly (2) is arranged at the top of the smoke outlet (101), and the smoke filter assembly (2) comprises a mounting chamber (201) fixedly connected to the top of the furnace body (1), a rotating support frame (202) is rotatably connected inside the mounting chamber (201), a partition (208) is fixedly connected to the middle of the rotating support frame (202), and the partition (208) symmetrically divides the rotating support frame (202) into two parts, a filter cover plate (204) is symmetrically arranged inside the rotating support frame (202), and a through hole is opened on the rotating support frame (202) at the bottom of the filter cover plate (204); A knob (207) is fixedly connected to the middle of the partition (208), the top end of the knob (207) is located outside the installation chamber (201), and a quick-release mechanism (3) is provided on the side of the filter cover plate (204).

2. The incinerator for sludge power generation according to claim 1, characterized in that: The top of the partition (208) is fitted with the inner wall of the installation bin (201); a positioning dial (209) is rotatably connected to the middle of the top surface of the installation bin (201); the knob (207) is fixedly connected to the positioning dial (209); the sides of the positioning dial (209) are symmetrically provided with snap-fit ​​grooves (213); and one of the snap-fit ​​grooves (213) is snap-fitted with a snap-fit ​​block (212).

3. The incinerator for sludge power generation according to claim 2, characterized in that: A rectangular groove (210) is provided on the top surface of the installation bin (201) on the side of the positioning rotary disk (209), a spring rod (211) is provided inside the rectangular groove (210), one end of the spring rod (211) is fixedly connected to the inner wall of the rectangular groove (210), and the other end of the spring rod (211) is fixedly connected to the locking block (212).

4. The incinerator for sludge power generation according to claim 1, characterized in that: The filter cover plate (204) is plugged with a positioning column (203) fixedly connected to the rotating support frame (202); a blocking plate (206) is snap-connected to the top of the installation bin (201) away from the smoke outlet (101); an air guide tube (205) is fixedly connected to the top of the installation bin (201) close to the smoke outlet (101); a heat insulation cotton (214) is adhered to the outside of the air guide tube (205); a processing bin (215) is penetrated and connected to the air guide tube (205); and a water bin (216) is fixedly connected to the inside of the processing bin (215).

5. The incinerator for sludge power generation according to claim 4, characterized in that: A spiral tube (217) is provided inside the water tank (216), one end of the spiral tube (217) is fixedly connected to the air guide tube (205), the other end of the spiral tube (217) extends out of the water tank (216) and is fixedly connected to a fan (219), and two circulation tubes (218) are fixedly connected to the side of the water tank (216), and the circulation tubes (218) can be connected to an external water pump.

6. The incinerator for sludge power generation according to claim 1, characterized in that: The quick-release mechanism (3) comprises a limit block (301) fixedly connected to the filter cover plate (204); the limit block (301) is overlapped with a stop block (303); a side edge of the stop block (303) is fixedly connected to a slide bar (304); and the slide bar (304) penetrates and is connected to a mounting plate (302) fixedly connected to the rotating support frame (202).

7. The incinerator for sludge power generation according to claim 6, characterized in that: The other end of the slide bar (304) is fixedly connected to a first magnet (305), a first spring (306) is provided between the first magnet (305) and the slide bar (304), one end of the first spring (306) is fixedly connected to a mounting plate (302), the other end of the first spring (306) is fixedly connected to an end of the slide bar (304) close to the first magnet (305), a second magnet (307) is provided on one side of the first magnet (305), and the magnetic force when the first magnet (305) and the second magnet (307) are in contact is greater than the pulling force of the first spring (306) at this time.