Cooling frame for magnetic core sintering

By adopting snake-shaped heat sink and water pump design in the cooling rack, combined with the rapid circulation of the cooling components, the problem of reduced heat absorption capacity of the water-cooled liquid at the end position is solved, efficient cooling and temperature control of the magnetic core are achieved, and cooling is reduced Waste of water.

CN222187832UActive Publication Date: 2024-12-17SHANDONG CHANGRUI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202420851619.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-23
Publication Date
2024-12-17
Estimated Expiration
2034-04-23

AI Technical Summary

Technical Problem

During the magnetic core sintering process of the existing cooling rack, the temperature of the water coolant absorbs heat at the end position increases, resulting in a decrease in its heat absorption capacity, which makes the end core unable to effectively cool it, and a large amount of cooling water is required to lead to waste.

Method used

Design a cooling rack including multiple frames, support rods, metal serpentine radiator tubes and water tanks. By installing a water pump at the inlet and outlet of the radiator tube, the serpentine structure increases the heat dissipation surface area and fluid contact area, and The supporting cooling components quickly circulate the coolant to ensure that the core is evenly cooled.

Benefits of technology

It effectively improves the cooling efficiency of the magnetic core, avoids the situation where the magnetic core cannot be cooled at local locations, reduces the waste of cooling water, and improves the temperature control accuracy and efficiency of the sintering process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cooling frame for magnetic core sintering, which belongs to the technical field of cooling equipment, and comprises a plurality of frames, a plurality of support rods are fixedly connected among the frames, a first radiating pipe and a second radiating pipe are respectively mounted in the frames, and the first radiating pipe and the second radiating pipe are fixedly connected with the support rods. A plurality of magnetic cores are slidably connected to the tops of the first heat dissipation pipes and the tops of the second heat dissipation pipes correspondingly, a water tank is installed on one sides of the frames, a plurality of fixing plates are installed on the side, close to the frames, of the water tank, first water pumps are installed on the tops of the fixing plates correspondingly, and a cooling plate is installed in the water tank; water pumps are arranged at the water inlets of the first heat dissipation pipes and the water outlets of the second heat dissipation pipes, it can be guaranteed that the temperature of the magnetic cores on the first heat dissipation pipes and the second heat dissipation pipes can be effectively reduced through two strands of cooling water in the opposite flowing directions, and the situation that the magnetic cores at the local positions cannot be cooled, and the cooling effect is affected is avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of cooling equipment, in particular to a cooling rack for magnetic core sintering. Background Art

[0002] Magnetic core sintering is a process for preparing magnetic materials. It is done by pressing powder materials into shape at high temperature and heating them under specific conditions so that the powder particles combine with each other to form a solid magnetic core. During the preparation of the magnetic core, a large amount of heat will be generated due to the high-temperature treatment, and the magnetic core needs to be sintered within the appropriate temperature range to ensure its quality and performance. In order to control the temperature during the sintering process and prevent the magnetic core from overheating, a cooling rack is required for thermal management. The cooling rack can discharge excess heat from the magnetic core through circulating cooling, conductive heat dissipation, etc. to maintain a suitable sintering temperature. The cooling rack can also prevent excessive temperature gradients and avoid damage to the magnetic core material caused by thermal stress.

[0003] Most of the cooling racks currently on the market use water cooling for cooling. When the water-cooling liquid reaches the end position of the water-cooling tube, the water-cooling liquid at the end position absorbs more heat, causing the temperature of the water-cooling liquid to become higher, and the ability of the water-cooling liquid to absorb heat will also become lower, causing the temperature of the magnetic core at the end to drop slowly, and the magnetic core at the end position cannot be effectively cooled. Some cooling racks need to use a large amount of cooling water to cool the magnetic core when water cooling. When faced with a large number of magnetic cores that need to be cooled, these cooling racks need a lot of cooling water to meet the demand, which will cause certain waste.

[0004] Therefore, it is urgent to provide a cooling rack for magnetic core sintering to solve the above problems. Utility Model Content

[0005] The technical problem to be solved by the utility model is that most of the cooling racks currently on the market use water cooling for cooling. When the water-cooling liquid reaches the end position of the water-cooling tube, the water-cooling liquid at the end position absorbs more heat, resulting in the temperature of the water-cooling liquid becoming higher, and the ability of the water-cooling liquid to absorb heat will also become lower, resulting in the temperature of the magnetic core at the end dropping slowly, and the magnetic core at the end position cannot be effectively cooled. When some cooling racks are water-cooled, a large amount of cooling water is needed to cool the magnetic core. When faced with a large number of magnetic cores that need to be cooled, these cooling racks need a lot of cooling water to meet the demand, which will cause certain waste.

[0006] In order to solve the above technical problems, a technical solution adopted by the utility model is: to provide a cooling rack for magnetic core sintering, comprising a plurality of frames, a plurality of support rods are fixedly connected between the plurality of frames, a first heat dissipation tube and a second heat dissipation tube are respectively installed inside the plurality of frames, a plurality of magnetic cores are slidably connected to the tops of the plurality of the first heat dissipation tubes and the second heat dissipation tubes, and a connecting tube is fixedly connected to the water inlet and the water outlet of the plurality of the first heat dissipation tubes and the second heat dissipation tubes;

[0007] A water tank is installed on one side of the multiple frames, a plurality of fixing plates are installed on one side of the water tank close to the frame, a first water pump is installed on the top of each of the multiple fixing plates, and a cooling plate is installed inside the water tank;

[0008] A first water pipe is fixedly connected to the bottom position of one side of the front end of the cooling plate, and a second water pipe is fixedly connected to the top position of the other side of the front end of the cooling plate. A cooling assembly is installed between the first water pipe and the second water pipe, and a second water pump is installed on the outer wall of the first water pipe.

[0009] The utility model is further configured as follows: the plurality of first heat dissipation tubes and second heat dissipation tubes are all made of metal material.

[0010] Through the above technical solution, the first heat dissipation tube and the second heat dissipation tube made of metal material have a stable structure and sufficient strength, which can not only support the multiple magnetic cores, but also absorb and dissipate heat well.

[0011] The utility model is further configured as follows: a plurality of the first heat dissipation tubes and the second heat dissipation tubes are all installed on the inner wall of the frame in a serpentine structure, and the first heat dissipation tubes and the second heat dissipation tubes are fitted to each other.

[0012] Through the above technical solution, the serpentine structure can significantly increase the surface area of ​​the first heat dissipation tube and the second heat dissipation tube. Compared with the traditional straight shape, the first heat dissipation tube and the second heat dissipation tube with a serpentine structure can provide more heat dissipation surfaces, thereby effectively improving the heat conduction and dissipation capabilities. The serpentine structure can also guide the fluid to form eddies or vortices inside the first heat dissipation tube and the second heat dissipation tube, increase the contact area between the fluid and the first heat dissipation tube and the second heat dissipation tube, and increase the fluid flow rate, which helps to enhance the heat transfer effect and improve the heat dissipation efficiency.

[0013] The utility model is further configured as follows: a plurality of magnetic cores are distributed in an array on the top of the first heat dissipation tube and the second heat dissipation tube.

[0014] Through the above technical solution, as many magnetic cores as possible can be arranged on the top of the first heat dissipation tube and the second heat dissipation tube for cooling, thereby greatly improving the cooling efficiency of the magnetic cores.

[0015] The utility model is further configured as follows: one of the first water pumps is installed at the water inlet of the first radiating pipe, and another of the first water pumps is installed at the water outlet of the second radiating pipe.

[0016] Through the above technical solution, cooling water enters the first heat dissipation tube from the water inlet of the first heat dissipation tube, and absorbs heat and cools the multiple high-temperature magnetic cores on the top of the first heat dissipation tube and the second heat dissipation tube when flowing through the first heat dissipation tube. When the cooling water reaches the end position of the first heat dissipation tube, the temperature of the cooling water is very high at this time, and the multiple high-temperature magnetic cores on the top of the first heat dissipation tube and the second heat dissipation tube cannot be cooled, which will cause the high-temperature magnetic cores at the end position of the first heat dissipation tube to be unable to be cooled. When another first water pump is installed at the water outlet of the second heat dissipation tube, the cooling water will enter the second heat dissipation tube from the water outlet of the second heat dissipation tube, which can well cool the high-temperature magnetic cores on the end of the first heat dissipation tube, so that the high-temperature magnetic cores on the entire first heat dissipation tube and the second heat dissipation tube can be effectively cooled.

[0017] The utility model is further configured as follows: a plurality of partitions are installed inside the water tank, and the partitions are provided with through holes corresponding to the cooling plates.

[0018] Through the above technical solution, multiple partitions can divide the water tank into multiple compartments, so that the cooling water inside each compartment can quickly enter the corresponding first heat dissipation pipe and second heat dissipation pipe for subsequent cooling work.

[0019] The utility model is further configured as follows: the cooling assembly is composed of a coolant tank, a temperature sensor, and electronic valve parts.

[0020] Through the above technical solution, the coolant inside the coolant tank will be transported to the cooling plate by the second water pump. The coolant inside the cooling plate can absorb the heat in the cooling water, ensuring that the cooling water entering the water tank will not affect subsequent cooling work.

[0021] The beneficial effects of the utility model are as follows:

[0022] 1. The utility model is designed to install a water pump at the water inlet of the first radiating pipe and the water outlet of the second radiating pipe, and the cooling water is pumped into the first radiating pipe and the second radiating pipe by the water pump. The two cooling waters flowing in opposite directions can effectively reduce the temperature of the magnetic cores on the first radiating pipes and the second radiating pipes, and the magnetic cores in local positions will not be unable to be cooled, which will affect the work quality.

[0023] 2. The utility model designs the first heat dissipation tube and the second heat dissipation tube with a serpentine structure. The serpentine structure can significantly increase the surface area of ​​the first heat dissipation tube and the second heat dissipation tube, thereby effectively improving the heat conduction and heat dissipation capabilities. The serpentine structure can also guide the fluid to form eddies or vortices inside the first heat dissipation tube and the second heat dissipation tube, increase the contact area between the fluid and the first heat dissipation tube and the second heat dissipation tube, and increase the fluid flow rate, which helps to enhance the heat transfer effect and improve the heat dissipation efficiency;

[0024] 3. The utility model is designed with a matching cooling component, through which the coolant inside the cooling component can be transported to the water tank, so that the cooling water inside the water tank can be quickly cooled, so that the cooling water re-entering the water inlet of the first heat dissipation pipe will not affect the subsequent cooling work. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a three-dimensional diagram of the utility model;

[0026] Figure 2 It is a top view of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the first heat dissipation pipe and the second heat dissipation pipe of the utility model;

[0028] Figure 4 This is a schematic diagram of the water tank structure of the utility model;

[0029] Figure 5 for Figure 4 Horizontal cross-sectional view.

[0030] In the figure: 1. frame; 2. support rod; 3. first heat dissipation pipe; 4. second heat dissipation pipe; 5. magnetic core; 6. connecting pipe; 7. water tank; 8. fixing plate; 9. first water pump; 10. cooling plate; 11. first water pipe; 12. second water pipe; 13. cooling assembly; 14. second water pump. DETAILED DESCRIPTION

[0031] The preferred embodiments of the present invention are described in detail below in conjunction with the accompanying drawings so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0032] See also Figure 1 - Figure 3A cooling rack for sintering magnetic cores comprises a plurality of frames 1, wherein a plurality of support rods 2 are fixedly connected between the plurality of frames 1, a first heat dissipation tube 3 and a second heat dissipation tube 4 are respectively installed inside the plurality of frames 1, and the plurality of first heat dissipation tubes 3 and the second heat dissipation tubes 4 are both made of metal materials, and the first heat dissipation tubes 3 and the second heat dissipation tubes 4 made of metal materials have a stable structure and sufficient strength, which can not only play a supporting role for the plurality of magnetic cores 5, but also absorb and dissipate heat well, and the plurality of first heat dissipation tubes 3 and the second heat dissipation tubes 4 are both installed on the inner wall of the frame 1 in a serpentine structure, and the first heat dissipation tubes 3 and the second heat dissipation tubes 4 are fitted with each other, and the serpentine structure can significantly increase the surface area of ​​the first heat dissipation tubes 3 and the second heat dissipation tubes 4, and compared with the traditional straight shape, the first heat dissipation tubes 3 and the second heat dissipation tubes 4 with the serpentine structure can In order to provide more heat dissipation surfaces, thereby effectively improving the heat conduction and dissipation capabilities, the serpentine structure can also guide the fluid to form eddies or vortices inside the first heat dissipation tube 3 and the second heat dissipation tube 4, increase the contact area between the fluid and the first heat dissipation tube 3 and the second heat dissipation tube 4, and increase the fluid flow rate, which helps to enhance the heat transfer effect and improve the heat dissipation efficiency. The tops of the multiple first heat dissipation tubes 3 and the second heat dissipation tubes 4 are slidably connected with multiple magnetic cores 5, and the multiple magnetic cores 5 are distributed in an array on the tops of the first heat dissipation tubes 3 and the second heat dissipation tubes 4. In this way, as many magnetic cores 5 as possible can be arranged on the tops of the first heat dissipation tubes 3 and the second heat dissipation tubes 4 for cooling, greatly improving the cooling efficiency of the magnetic cores 5, and the water inlets and outlets of the multiple first heat dissipation tubes 3 and the second heat dissipation tubes 4 are fixedly connected with connecting pipes 6.

[0033] like Figure 4 and Figure 5As shown, a water tank 7 is installed on one side of the multiple frames 1, and a plurality of fixing plates 8 are installed on the side of the water tank 7 close to the frame 1. A first water pump 9 is installed on the top of the multiple fixing plates 8, wherein one of the first water pumps 9 is installed at the water inlet of the first radiating tube 3, and another first water pump 9 is installed at the water outlet of the second radiating tube 4. The cooling water enters the first radiating tube 3 from the water inlet of the first radiating tube 3. When flowing through the first radiating tube 3, the multiple high-temperature magnetic cores 5 at the top of the first radiating tube 3 and the second radiating tube 4 are subjected to heat absorption and cooling. When the cooling water reaches the end position of the first radiating tube 3, the temperature of the cooling water is very high at this time, and the multiple high-temperature magnetic cores 5 at the top of the first radiating tube 3 and the second radiating tube 4 cannot be cooled, which will cause the high-temperature magnetic cores 5 at the end position of the first radiating tube 3 to be unable to be cooled. When another first water pump 9 is installed at the water outlet of the second radiating tube 4, the cooling water will enter the second radiating tube 4 from the water outlet of the second radiating tube 4, which can well cool the high-temperature magnetic cores 5 at the end of the first radiating tube 3, so that the entire first radiating tube 3 can be cooled. The high-temperature magnetic core 5 on the first heat dissipation tube 3 and the second heat dissipation tube 4 can be effectively cooled down. A cooling plate 10 is installed inside the water tank 7. A plurality of partitions are installed inside the water tank 7, and the partitions are provided with through holes corresponding to the cooling plate 10. The plurality of partitions can divide the water tank 7 into a plurality of compartments, so that the cooling water inside each compartment can quickly enter the corresponding first heat dissipation tube 3 and the second heat dissipation tube 4 for subsequent cooling work. The front end of the cooling plate 10 is fixedly connected with a first water pipe 11 at the bottom position on one side, and the front end of the cooling plate 10 is fixedly connected with a second water pipe 12 at the top position on the other side. A cooling assembly 13 is installed between the first water pipe 11 and the second water pipe 12. The cooling assembly 13 consists of a coolant tank, a temperature sensor, and electronic valve parts. The coolant inside the coolant tank will be transported to the cooling plate 10 by a second water pump 14. The coolant inside the cooling plate 10 can absorb the heat in the cooling water to ensure that the cooling water entering the water tank 7 will not affect the subsequent cooling work. The outer wall of the first water pipe 11 is installed with a second water pump 14.

[0034] When the utility model is in use, the staff needs to evenly place the magnetic cores 5 to be cooled on the first heat dissipation tube 3 and the second heat dissipation tube 4. The first heat dissipation tube 3 and the second heat dissipation tube 4 made of metal material have a stable structure and sufficient strength, which can not only play a supporting role for the multiple magnetic cores 5, but also can perform heat absorption cooling very well. The first heat dissipation tube 3 and the second heat dissipation tube 4 installed on the inner wall of the frame 1 in a serpentine structure have more heat dissipation surfaces, thereby effectively improving the heat conduction and dissipation capabilities. The serpentine structure can also guide the fluid to form eddies or vortices inside the first heat dissipation tube 3 and the second heat dissipation tube 4, increase the contact area between the fluid and the first heat dissipation tube 3 and the second heat dissipation tube 4, and increase the fluid flow rate, which helps to enhance the heat transfer effect and improve the heat dissipation efficiency. After completing the work of placing the multiple magnetic cores 5, the multiple first water pumps 9 can be started at this time, and the cooling water inside the water tank 7 is pumped into the corresponding first heat dissipation tube 3 and the second heat dissipation tube 4 through the multiple first water pumps 9. The cooling water enters the first heat dissipation tube 3 from the water inlet of the first heat dissipation tube 3. When flowing through the first heat dissipation tube 3, it will affect the top of the first heat dissipation tube 3 and the second heat dissipation tube 4. The multiple high-temperature magnetic cores 5 absorb heat and cool down. When the cooling water reaches the end of the first heat dissipation tube 3, the temperature of the cooling water is very high at this time, and the multiple high-temperature magnetic cores 5 at the top of the first heat dissipation tube 3 and the second heat dissipation tube 4 cannot be cooled down. This will cause the high-temperature magnetic cores 5 at the end of the first heat dissipation tube 3 to be unable to be cooled down. Another first water pump 9 is installed at the water outlet of the second heat dissipation tube 4, and the cooling water will enter the second heat dissipation tube 4 from the water outlet of the second heat dissipation tube 4, which can well cool the high-temperature magnetic cores 5 at the end of the first heat dissipation tube 3, so that the entire The high-temperature magnetic cores 5 on the first heat dissipation tube 3 and the second heat dissipation tube 4 can be effectively cooled. When the multiple first water pumps 9 are working, the second water pump 14 will also work synchronously. It will pump the coolant inside the cooling component 13 into the cooling plate 10. The coolant in the cooling plate 10 will absorb the heat of the cooling water entering the water tank 7, so that the cooling water re-entering the water inlet of the first heat dissipation tube 3 will not affect the subsequent cooling work. After cooling to a certain temperature, the staff can collect the multiple magnetic cores 5 and carry out the next cooling work of the magnetic cores 5.

[0035] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. A cooling rack for sintering magnetic cores, comprising a plurality of frames (1), Features: A plurality of support rods (2) are fixedly connected between the plurality of frames (1); a first heat dissipation tube (3) and a second heat dissipation tube (4) are respectively installed inside the plurality of frames (1); a plurality of magnetic cores (5) are slidably connected to the tops of the plurality of first heat dissipation tubes (3) and the second heat dissipation tubes (4); and a connecting tube (6) is fixedly connected to the water inlets and water outlets of the plurality of first heat dissipation tubes (3) and the second heat dissipation tubes (4); A water tank (7) is installed on one side of the plurality of frames (1); a plurality of fixing plates (8) are installed on a side of the water tank (7) close to the frame (1); a first water pump (9) is installed on the top of each of the plurality of fixing plates (8); and a cooling plate (10) is installed inside the water tank (7); A first water pipe (11) is fixedly connected to the front end of the cooling plate (10) at a bottom position on one side, and a second water pipe (12) is fixedly connected to the front end of the cooling plate (10) at a top position on the other side. A cooling assembly (13) is installed between the first water pipe (11) and the second water pipe (12), and a second water pump (14) is installed on the outer wall of the first water pipe (11).

2. A cooling rack for sintering magnetic cores according to claim 1, Features: The plurality of first heat dissipation tubes (3) and second heat dissipation tubes (4) are all made of metal material.

3. A cooling rack for sintering magnetic cores according to claim 1, Features: The plurality of first heat dissipation tubes (3) and second heat dissipation tubes (4) are all installed on the inner wall of the frame (1) in a serpentine structure, and the first heat dissipation tubes (3) and the second heat dissipation tubes (4) are fitted to each other.

4. A cooling rack for sintering magnetic cores according to claim 1, Features: The plurality of magnetic cores (5) are distributed in an array on the top of the first heat dissipation tube (3) and the second heat dissipation tube (4).

5. A cooling rack for sintering magnetic cores according to claim 1, Features: One of the first water pumps (9) is installed at the water inlet of the first radiating pipe (3), and the other of the first water pumps (9) is installed at the water outlet of the second radiating pipe (4).

6. A cooling rack for sintering magnetic cores according to claim 1, Features: A plurality of partitions are installed inside the water tank (7), and the partitions are provided with through holes corresponding to the cooling plates (10).

7. A cooling rack for sintering magnetic cores according to claim 1, Features: The cooling assembly (13) is composed of a coolant tank, a temperature sensor, and electronic valve parts.