Corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power
By using multi-layer structural design of polypropylene and fluorocarbon polymer materials in aluminum alloy cables, the corrosion resistance and mold resistance of cables in offshore wind power environments are solved, and the service life of the cable is extended.
Patent Information
- Application Number
- CN202323646202.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-29
- Publication Date
- 2024-12-17
- Estimated Expiration
- 2033-12-29
AI Technical Summary
Existing aluminum alloy cables lack corrosion resistance and mildew resistance in offshore wind power environments, resulting in wind erosion and mold corrosion problems, shortening the service life of the cable.
The multi-layer structural design is adopted, including a corrosion-resistant layer and a mold-resistant layer. The corrosion-resistant layer is made of polypropylene material and the mold-resistant layer is made of fluorocarbon polymer material. Through the arrangement of these layers, seawater and wind erosion and mold growth are prevented.
It effectively extends the service life of the cable, prevents wind erosion and mold corrosion, and improves the corrosion resistance and mold resistance of the cable.
Smart Images

Figure CN222190323U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of aluminum alloy cables, in particular to a corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power. Background Art
[0002] Aluminum alloy cables add copper, iron, magnesium, silicon, zinc, boron and other alloy elements to electrical aluminum. At the same time, through process adjustment, the mechanical properties of aluminum alloy conductors are greatly improved, avoiding the problems of low elongation, poor creep resistance and poor flexibility of pure aluminum conductors, and increasing the connection reliability of cable systems. In addition, to keep the electrical properties of aluminum alloys on par with electrical aluminum conductors, at more than 61% IACS, aluminum alloy cables in the prior art usually use layers of wrapping to protect the inner core of the cable.
[0003] However, the existing technology lacks corrosion resistance. In actual use, the wind at sea is strong and destructive. Ordinary cables cannot withstand the erosion of wind, resulting in a reduced service life and the need for frequent replacement.
[0004] In addition, the existing technology lacks the function of mold resistance. In actual use, the sea is relatively humid, and mold will appear on the surface of the cable. The mold can corrode the surface of the cable and corrode the inside, resulting in cable leakage and low transmission cable strength. Utility Model Content
[0005] The utility model aims to provide a corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power generation, so as to solve the problems raised in the above-mentioned background technology.
[0006] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0007] A corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power, comprising
[0008] A cable inner core, wherein a waterproof component is fixedly connected to the outer surface of the cable inner core, a heat-resistant component is fixedly connected to the outer surface of the waterproof component, an insulating component is fixedly connected to the outer surface of the heat-resistant component, a corrosion-resistant component is fixedly connected to the outer surface of the insulating component, the corrosion-resistant component comprises a first fixed layer and a corrosion-resistant layer, and the corrosion-resistant layer is fixedly connected to the outer surface of the first fixed layer, and the function of the corrosion-resistant layer is achieved by setting the first fixed layer and the corrosion-resistant layer;
[0009] The outer surface of the corrosion-resistant layer is fixedly connected with a mildew-resistant component, and the mildew-resistant component includes a second fixed layer and a mildew-resistant layer. The outer surface of the fixed layer is fixedly connected with the mildew-resistant layer. The mildew-resistant effect is achieved by setting the second fixed layer and the mildew-resistant layer.
[0010] Preferably, the waterproof component includes a first partition layer and a waterproof layer, the outer surface of the first partition layer is fixedly connected to the waterproof layer, and the inner wall of the first partition layer is fixedly connected to the outer surface of the cable inner core, so as to achieve a waterproof effect by setting the first partition layer and the waterproof layer.
[0011] Preferably, the heat-resistant assembly includes a second insulation layer and a heat-resistant layer, the outer surface of the second insulation layer is fixedly connected to the heat-resistant layer, and the inner wall of the second insulation layer is fixedly connected to the outer surface of the waterproof layer. The second insulation layer and the heat-resistant layer are arranged to achieve the effect of heat protection.
[0012] Preferably, the insulating assembly includes a third partition layer and an insulating layer, the outer surface of the third partition layer is fixedly connected to the insulating layer, and the inner wall of the third partition layer is fixedly connected to the outer surface of the heat-resistant layer, and the insulation effect is achieved by the arrangement of the third partition layer and the insulating layer.
[0013] Preferably, a rectangular slot is provided on the outer surface of the heat-resistance layer, and the inner wall of the rectangular slot is fixedly connected to the inner wall of the first fixing layer.
[0014] Preferably, a circular slot is provided on the outer surface of the mildew-resistant layer, and a protective layer is fixedly connected to the inner wall of the circular slot, so that the protective layer is provided to achieve the function of the fixing device.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] 1. This kind of corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power is provided with a first fixed layer and a corrosion-resistant layer. When in use, the corrosion-resistant layer is fixed by the first fixed layer. The corrosion-resistant layer is made of polypropylene, which can prevent erosion by seawater and wind, thereby achieving the effect of the corrosion-resistant layer and avoiding the situation where the offshore wind is strong and highly destructive, and ordinary cables cannot withstand the erosion of wind, resulting in a reduced service life and the need for frequent replacement.
[0017] 2. This kind of corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power has a second fixed layer and a mildew-resistant layer. When in use, the mildew-resistant layer is fixed by the second fixed layer. The mildew-resistant layer is made of fluorocarbon polymer, which has a good waterproof effect and kills mildew at the same time, thereby achieving a mildew-resistant effect and avoiding the situation where the sea is relatively humid and mildew appears on the cable surface. The mildew can corrode the cable surface and corrode the inside, resulting in cable leakage and low transmission cable strength. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is an overall schematic diagram of the utility model;
[0019] Figure 2 It is a front cross-sectional schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the disassembly of the corrosion-resistant components of the utility model;
[0021] Figure 4 This is a schematic diagram of the disassembly of the mildew-resistant component of the utility model.
[0022] In the figure: 1. Cable core; 2. First fixing layer; 3. Corrosion-resistant layer; 4. Second fixing layer; 5. Mildew-resistant layer; 6. First interlayer; 7. Waterproof layer; 8. Second interlayer; 9. Heat-resistant layer; 10. Third interlayer; 11. Insulation layer; 12. Protective layer. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] See also Figure 1-Figure 4 As shown, a technical solution provided by the utility model:
[0025] A corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power, comprising
[0026] The inner core 1 of the cable has a waterproof component fixedly connected to its outer surface, a heat-resistant component fixedly connected to its outer surface, an insulating component fixedly connected to its outer surface, a corrosion-resistant component fixedly connected to its outer surface, and a corrosion-resistant component fixedly connected to its outer surface. The corrosion-resistant component includes a first fixed layer 2 and a corrosion-resistant layer 3. The outer surface of the first fixed layer 2 has a corrosion-resistant layer 3 fixedly connected to it. By setting the first fixed layer 2 and the corrosion-resistant layer 3, the corrosion-resistant layer 3 is fixed by the first fixed layer 2 during use. The corrosion-resistant layer 3 is made of polypropylene to prevent erosion by seawater and wind, thereby achieving the effect of the corrosion-resistant layer 3, and avoiding the situation where the wind at sea is strong and destructive, and ordinary cables cannot withstand the erosion of wind, resulting in a reduced service life and the need for frequent replacement.
[0027] The outer surface of the corrosion-resistant layer 3 is fixedly connected with a mildew-resistant component, and the mildew-resistant component includes a second fixed layer 4 and a mildew-resistant layer 5. The outer surface of the fixed layer is fixedly connected with the mildew-resistant layer 5. Through the arrangement of the second fixed layer 4 and the mildew-resistant layer 5, when in use, the mildew-resistant layer 5 is fixed by the second fixed layer 4. The mildew-resistant layer 5 is made of fluorocarbon polymer, which has a good waterproof effect and kills mildew at the same time, thereby achieving the effect of mildew resistance, avoiding the relatively humid sea, and mildew will appear on the cable surface. The mildew can corrode the cable surface and corrode the inside, resulting in the situation that the cable leakage transmission cable has low strength;
[0028] In this embodiment, preferably, the waterproof component includes a first barrier layer 6 and a waterproof layer 7. The outer surface of the first barrier layer 6 is fixedly connected with the waterproof layer 7. The inner wall of the first barrier layer 6 is fixedly connected to the outer surface of the cable inner core 1. Through the arrangement of the first barrier layer 6 and the waterproof layer 7, when in use, the waterproof layer 7 is fixed by the first barrier layer 6. The surface of the waterproof layer 7 is hydrophobic. When the external part of the device is damaged, water enters the interior. The waterproof layer 7 has a high density and water cannot enter the interior, thereby achieving a waterproof effect.
[0029] In this embodiment, preferably, the heat-resistant component includes a second insulation layer 8 and a heat-resistant layer 9, the outer surface of the second insulation layer 8 is fixedly connected with the heat-resistant layer 9, and the inner wall of the second insulation layer 8 is fixedly connected to the outer surface of the waterproof layer 7. By setting the second insulation layer 8 and the heat-resistant layer 9, when in use, the heat-resistant layer 9 is fixed by the second insulation layer 8, and the heat-resistant layer 9 blocks the external high temperature, and blocks the external high temperature from melting the internal cable, thereby achieving the effect of heat protection;
[0030] In this embodiment, preferably, the insulating component includes a third barrier layer 10 and an insulating layer 11, the outer surface of the third barrier layer 10 is fixedly connected with the insulating layer 11, and the inner wall of the third barrier layer 10 is fixedly connected to the outer surface of the heat-resistant layer 9. By setting the third barrier layer 10 and the insulating layer 11, when in use, the insulating layer 11 is fixed by the third barrier layer 10, and the insulating layer 11 can prevent the current from leaking when there is leakage inside the cable, thereby achieving the effect of insulation;
[0031] In this embodiment, preferably, a rectangular slot is provided on the outer surface of the heat-resistance layer 9, and the inner wall of the rectangular slot is fixedly connected to the inner wall of the first fixing layer 2;
[0032] In this embodiment, preferably, a circular slot is opened on the outer surface of the mildew-resistant layer 5, and a protective layer 12 is fixedly connected to the inner wall of the circular slot. Through the provision of the protective layer, the protective layer tightens and fixes the internal device, thereby achieving the function of fixing the device.
[0033] When in use, a corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power of this embodiment is fixed with a waterproof layer 7 through a first interlayer 6. The surface of the waterproof layer 7 is hydrophobic. When water enters the inside of the device due to damage outside, the waterproof layer 7 has a high density and water cannot enter the inside, thereby achieving a waterproof effect. An insulating layer 11 is fixed with a third interlayer 10. The insulating layer 11 can prevent current leakage when there is leakage inside the cable, thereby achieving an insulating effect. A heat-resistant layer 9 is fixed with a second interlayer 8. The heat-resistant layer 9 blocks the external high temperature and prevents the external high temperature from melting the internal cable, thereby achieving a protective heat-resistant effect. The corrosion-resistant layer 3 is fixed with a first fixed layer 2. The corrosion-resistant layer 3 is made of polypropylene and can prevent erosion by seawater and wind, thereby achieving the effect of the corrosion-resistant layer 3. The mildew-resistant layer 5 is fixed with a second fixed layer 4. The mildew-resistant layer 5 is made of fluorocarbon polymer and has a good waterproof effect while killing mildew, thereby achieving a mildew-resistant effect.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only preferred examples of the utility model and are not used to limit the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the utility model to be protected. The scope of protection of the utility model is defined by the attached claims and their equivalents.
Claims
1. A corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power, characterized in that: include A cable inner core (1), wherein a waterproof component is fixedly connected to the outer surface of the cable inner core (1), a heat-resistant component is fixedly connected to the outer surface of the waterproof component, an insulating component is fixedly connected to the outer surface of the heat-resistant component, a corrosion-resistant component is fixedly connected to the outer surface of the insulating component, the corrosion-resistant component comprises a first fixed layer (2) and a corrosion-resistant layer (3), and the corrosion-resistant layer (3) is fixedly connected to the outer surface of the first fixed layer (2); The outer surface of the corrosion-resistant layer (3) is fixedly connected to a mildew-resistant component, the mildew-resistant component comprises a second fixed layer (4) and a mildew-resistant layer (5), and the outer surface of the fixed layer is fixedly connected to the mildew-resistant layer (5).
2. The corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power according to claim 1, characterized in that: The waterproof component comprises a first barrier layer (6) and a waterproof layer (7); the outer surface of the first barrier layer (6) is fixedly connected to the waterproof layer (7); and the inner wall of the first barrier layer (6) is fixedly connected to the outer surface of the cable inner core (1).
3. The corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power according to claim 1, characterized in that: The heat-resistant component comprises a second insulating layer (8) and a heat-resistant layer (9); the outer surface of the second insulating layer (8) is fixedly connected to the heat-resistant layer (9); and the inner wall of the second insulating layer (8) is fixedly connected to the outer surface of the waterproof layer (7).
4. The corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power according to claim 1, characterized in that: The insulating component comprises a third barrier layer (10) and an insulating layer (11); the outer surface of the third barrier layer (10) is fixedly connected to the insulating layer (11); and the inner wall of the third barrier layer (10) is fixedly connected to the outer surface of the heat-resistant layer (9).
5. The corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power according to claim 3 is characterized by: The outer surface of the heat-resistance layer (9) is provided with a rectangular slot, and the inner wall of the rectangular slot is fixedly connected to the inner wall of the first fixing layer (2).
6. The corrosion-resistant and mildew-resistant aluminum alloy cable for offshore wind power according to claim 1, characterized in that: A circular slot is provided on the outer surface of the anti-mildew layer (5), and a protective layer (12) is fixedly connected to the inner wall of the circular slot.
