Anti-blocking hog house manure hopper structure

Abstract

The utility model relates to the technical field of hog house manure hoppers, in particular to an anti-blocking hog house manure hopper structure which is installed in a building body and comprises a plurality of manure hopper bodies distributed below the building body on the same floor, a manure discharging opening of each manure hopper body is communicated with an overhaul component, and a blow-off pipe is communicated among the overhaul components on the same floor. A flushing mechanism is arranged at the initial end of the blow-off pipe; according to the utility model, the designed maintenance part is used for realizing maintenance and pollution discharge of the manure discharge port at the bottom of the manure hopper body, so that the problem of blockage of the manure hopper body is avoided, and the problem of pipeline blockage is further considered; the flushing mechanism and the recycling flushing mechanism are further arranged and used for flushing the blow-off pipe and the main manure water pipe, so that the problems of blockage, crystallization and the like of the inner wall of the pipe are avoided, the recycling flushing mechanism flushes the main manure water pipe through deodorization waste water, a water storage pool used for flushing the pipe is omitted, and a large amount of clean water used for flushing the pipe is saved.

Description

Technical Field

[0001] The utility model relates to the technical field of pig house manure buckets, in particular to an anti-blocking pig house manure bucket structure. Background Art

[0002] my country's pig farming industry is developing rapidly, and modern pig farming techniques are emerging one after another. In pig farms, there are usually special facilities and equipment to provide pigs with feed, water, housing and health management. The scale of pig farms can range from small family farms to large industrial farms.

[0003] As a necessary equipment in pig farms, manure hoppers are particularly common in actual use. Their function is to discharge accumulated manure from the sewage pipe to ensure the cleanliness of the breeding environment. For example, the Chinese patent announcement number "CN218550894U" discloses a pig farm manure hopper, which includes a hopper body, which is formed by connecting four trapezoidal side panels and a rectangular or square bottom plate; the bottom plate is provided with a reserved hole for connecting with the sewage pipe, and the hopper body can be welded or glued. It also includes a downward leakage control device set at the reserved hole.

[0004] At present, some manure hoppers are set with plastic structures. During the actual construction process, it was found that there was no inspection port at the bottom of the manure outlet of the manure hopper. In the event that the outlet was blocked by production garbage, the only option was to break the pipe for cleaning and then repair the pipe. At the same time, crystals and clumps are easy to form on the inner wall of the manure hopper pipe and block the pipe, making it impossible to effectively flush and clean it. Therefore, there is still room for improvement. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art that the manure outlet has no inspection port and in case of production garbage blocking the outlet, the pipe can only be broken for cleaning, and an anti-blocking pig house manure bucket structure is proposed.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A pig house manure bucket structure with anti-blocking is designed, which is installed in a building, and includes a plurality of manure bucket bodies distributed under the building on the same floor. A maintenance component is connected at the manure outlet of the manure bucket body, and a sewage pipe is connected between the plurality of maintenance components on the same floor. A flushing mechanism is provided at the beginning of the sewage pipe.

[0008] The plurality of sewage pipes are connected to the main sewage pipe. The building body is also provided with a recovery and flushing mechanism for flushing the main sewage pipe. A sealing mechanism is provided between the sewage bucket body and the building body.

[0009] Furthermore, the inspection component is a four-way pipe, three pipe openings of the four-way pipe are respectively connected to the manure outlet and the sewage pipe, and another pipe opening is configured as an inspection port with a removable cover.

[0010] Furthermore, the flushing mechanism includes a tee connected to the beginning of the sewage pipe, one pipe opening of the tee is connected to a water supply pipe through an adapter, and a timing ball valve is provided on the water supply pipe;

[0011] The other pipe opening of the tee piece is arranged as an inspection opening with a detachable cover plate.

[0012] Furthermore, the recovery and flushing mechanism includes a plurality of deodorizing water pools fixedly installed in the building, the bottom of the deodorizing water pools is connected to a sewage pipe, and a flushing pipe is connected between the plurality of sewage pipes, and the flushing pipe is connected to the starting end of the main sewage pipe.

[0013] Furthermore, the sealing mechanism includes a slot opened on the wall of the building, a first Z-shaped plate is inserted into the interior of the slot, one side of the first Z-shaped plate is welded to the wing edge of the dung bucket body, and a filling layer with a guide slope is filled between the wall of the building and the wing edge of the dung bucket body.

[0014] Furthermore, the sealing mechanism also includes a second Z-shaped plate installed at the building walkway plate, one end of the second Z-shaped plate is welded to the wing edge of the dung bucket body, an inclined concrete layer is cast on the walkway plate, and anti-cracking steel bars are embedded inside the concrete layer.

[0015] Furthermore, support beams are fixed below the multiple dung bucket bodies on the same layer, and support beams are fixedly installed between the support beams.

[0016] Furthermore, the two adjacent dung bucket bodies are distributed on both sides of the building frame column, the frame column is a rectangular structure and is connected to partition walls on both sides, a third Z-shaped plate is arranged between the wing edge of the dung bucket body and the partition wall, and a covering layer covering the third Z-shaped plate is also filled between the dung bucket body and the partition wall.

[0017] The utility model proposes an anti-blocking pig house manure bucket structure, which has the following beneficial effects: the utility model uses the designed maintenance components to realize the maintenance and sewage discharge of the manure outlet at the bottom of the manure bucket body, so as to avoid the problem of manure bucket body blockage. Secondly, considering the problem of pipe blockage, a flushing mechanism and a recovery flushing mechanism are further provided to flush the sewage pipe and the main manure pipe, so as to avoid the problems of pipe inner wall blockage and crystallization. Among them, the recovery flushing mechanism uses deodorized wastewater to flush the main manure pipe, eliminating the need for a water reservoir for flushing pipes and saving a large amount of clean water for flushing pipes;

[0018] The manure hopper structure can reduce the construction cost of the pig farm, reduce the operating cost, and reduce the labor intensity of workers. As a new type of manure discharge process, it will definitely have a significant impact on the energy conservation and emission reduction of the pig farm. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the structure of the manure bucket body of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the recovery and flushing mechanism of the utility model;

[0021] Figure 3 The sealing mechanism structure of the utility model is shown in FIG. Figure 1 ;

[0022] Figure 4 The sealing mechanism structure of the utility model is shown in FIG. Figure 2 ;

[0023] Figure 5 This is a schematic diagram of the support beam structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the frame column structure of the utility model;

[0025] Figure 7 This is a schematic diagram of the third Z-shaped plate structure of the present utility model.

[0026] In the figure: 1. building; 11. frame column; 12. partition wall; 13. third Z-shaped plate; 14. covering layer; 2. manure bucket body; 21. maintenance parts; 211. maintenance port; 3. sewage pipe; 4. flushing mechanism; 41. tee; 42. adapter; 43. water supply pipe; 44. timed ball valve; 45. inspection port; 5. main manure pipe; 6. recovery and flushing mechanism; 61. deodorization pool; 62. sewage pipe; 63. flushing pipe; 7. sealing mechanism; 71. slot; 72. first Z-shaped plate; 73. guide slope; 74. filling layer; 75. second Z-shaped plate; 76. concrete layer; 77. anti-cracking steel bars; 8. bearing beam; 81. support beam. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.

[0028] Reference Figure 1-7 An embodiment of the utility model discloses a pig house manure bucket structure that prevents blocking. The manure bucket structure is installed in a building 1. Specifically, in this embodiment, the manure bucket is set as a PE plastic manure bucket, including a plurality of manure bucket bodies 2 distributed below the building 1 on the same floor. A maintenance component 21 is connected at the lower manure opening of the manure bucket body 2. A sewage pipe 3 is connected between the plurality of maintenance components 21 on the same floor. A flushing mechanism 4 is provided at the beginning of the sewage pipe 3.

[0029] The plurality of sewage pipes 3 are connected to the main sewage pipe 5 . The building body 1 is also provided with a recovery and flushing mechanism 6 for flushing the main sewage pipe 5 . A sealing mechanism 7 is provided between the sewage bucket body 2 and the building body 1 .

[0030] Reference Figure 1 Specifically, in this embodiment, the inspection component 21 is a four-way pipe, and the three pipe openings of the four-way pipe are respectively connected to the manure outlet and the sewage pipe 3, and the other pipe opening is set as an inspection port 211 with a removable cover plate, and the cover plate can be threadedly connected to the inspection port 211. This method is a prior art and will not be described in detail here.

[0031] Since the manure outlet of each manure hopper is very small, large garbage such as steel bar pins, screws for fixing fences, syringes, brooms, towels, etc. that are accidentally dropped during the pig farming process can easily get stuck in the elbow of the manure outlet, so that pig hair can easily accumulate and cause blockage, resulting in the manure hopper being unable to discharge. In severe cases, the manure in these blocked manure hoppers will overflow into the pig house, affecting the internal environment of the pig house and the production of the pig farm. Therefore, in this embodiment, through the design of the four-way pipe, the garbage that blocks the pipe with the inspection port 211 can be easily taken out, and it becomes quite easy to dredge the pipe, which greatly reduces the labor intensity and maintenance cost of the workers.

[0032] On the basis of the above embodiment, the flushing mechanism 4 in the utility model comprises a tee 41 connected to the beginning of the sewage pipe 3, one pipe opening of the tee 41 is connected to a water supply pipe 43 through an adapter 42, and a timing ball valve 44 is arranged on the water supply pipe 43;

[0033] The other pipe opening of the tee piece 41 is configured as an inspection opening 45 with a removable cover. The design of the inspection opening 45 may refer to the design function and principle of the inspection opening 211, and will not be elaborated herein.

[0034] In the prior art, siphon gravity is used for feces discharge. After siphoning, the residual feces in the sewage pipe 3 are still discharged by gravity. At this time, the flow rate of the feces is slow and it is very easy to hang on the wall. Even the subsequent siphon discharge may wash away some of the pig manure hanging on the wall. However, after the pipe has been used for 1-3 years, the pig manure continues to hang on the wall, causing an increase in crystallization and agglomeration, and eventually the feces cannot be discharged normally, which will affect the later feces discharge and pig farm production. Therefore, in this embodiment, the water supply pipe 43 and the timing ball valve 44 realize timed flushing, such as flushing the sewage pipe 3 once a month, effectively flushing away the pig manure hanging on the wall, and avoiding the risk of pig manure hanging on the wall and clogging the pipe. The inspection port 45 at the end of the tee 41 can also be used as a spare dredging port for dredging the feces discharge horizontal pipe.

[0035] Reference Figure 2Furthermore, in this embodiment, the recovery and flushing mechanism 6 includes a plurality of deodorizing water tanks 61 fixedly installed in the building body 1, and the bottom of the deodorizing water tank 61 is connected to a sewage pipe 62, and a flushing pipe 63 is connected between the plurality of sewage pipes 62, and the flushing pipe 63 is connected to the starting end of the main sewage pipe 5.

[0036] As mentioned above, the total manure pipe 5 is also easy to be attached to the wall when it is actually used, especially in winter. After the pipe is used for 1-3 years, the pig manure continues to be attached to the wall and crystallizes, and finally blocks the pipe, which will affect the later defecation and pig farm production;

[0037] Since the water in the deodorizing pool 61 will quickly become turbid and smelly after being recycled for 7 days, forming sewage, it needs to be discharged and replaced regularly. According to the deodorizing design requirements, the deodorizing pool 61 needs to be replaced 4 times a month, and the water consumption is very large. The deodorizing wastewater cannot be discharged directly according to environmental protection requirements, and is eventually discharged into the sewage treatment plant as sewage for treatment. Through waste utilization, the deodorizing wastewater can be used to flush the main manure pipe 5, eliminating the need for a water reservoir for flushing pipes and saving a large amount of clean water for flushing pipes, saving a large amount of water supply for pig farm production, and reducing the construction cost and operation cost of the pig farm.

[0038] Reference Figure 3 On the basis of the above-mentioned embodiment, the sealing mechanism 7 in the utility model comprises a slot 71 provided on the wall surface of the building body 1, wherein the wall surface comprises a fan wall, a sliding curtain wall, a unit partition wall and a column joint of civil engineering;

[0039] A first Z-shaped plate 72 is inserted into the interior of the card slot 71. The first Z-shaped plate 72 is configured as a PE connecting plate, which is consistent with the material of the PE plastic dung bucket, so the bottom edge of the Z-shaped PE connecting plate and the wing edge of the PE plastic dung bucket can be firmly and tightly welded. One side of the first Z-shaped plate 72 is welded to the wing edge of the dung bucket body 2, and a filling layer 74 with a guide slope 73 is filled between the wall of the building 1 and the wing edge of the dung bucket body 2.

[0040] At present, due to the simple edge sealing with polyurea grouting liquid, after the dung bucket is filled with feces, the dung bucket has a tendency to be pulled downward by gravity, so the glue on the wing edge of the dung bucket is very easy to debond, causing serious water leakage. Specifically, in this embodiment, first, a groove is cut on the wall surface, and after the groove is cut, the first Z-shaped plate 72 is inserted, and the polyurea grouting liquid is used to seal it, and finally it is filled with a filling layer 74. The filling layer 74 described in this embodiment can be set to cement mortar or concrete for filling, and the joints are filled, sloped, leveled and pressed. The water seeping from the cold joints formed in this way will only flow into the dung bucket along the wing edge of the dung bucket body 2. As long as the embedded waterproof component is not damaged, the wing edge of the dung bucket body 2 can be guaranteed to be watertight.

[0041] Reference Figure 4On the basis of the above embodiment, the sealing mechanism 7 also includes a second Z-shaped plate 75 installed at the walkway plate of the building body 1, one end of the second Z-shaped plate 75 is welded to the wing edge of the dung bucket body 2, an inclined concrete layer 76 is cast on the walkway plate, and anti-cracking steel bars 77 are embedded in the concrete layer 76. Similarly, the second Z-shaped plate 75 in this embodiment has the same structure as the first Z-shaped plate 72 in the above embodiment, and it is mainly aimed at the connection sealing of the walkway plate, and the specific principle will not be repeated in detail.

[0042] Reference Figure 5 In addition, in this embodiment, due to the current pig farm design, the farrowing house and the nursery house are installed with plastic slatted floors. The installation of plastic slatted floors requires the installation of fiberglass beams, and the installation of fiberglass beams requires the installation of supports. The fixed supports require drilling holes and are fixed with expansion bolts. Since there are too many screw holes, the overall tightness of the manure bucket body 2 has been completely destroyed. Each screw hole is a potential leakage point. A support beam 8 is fixed under the multiple manure bucket bodies 2 on the same floor, and a support beam 81 is fixedly installed between the support beams 8. Specifically, in this embodiment, the support beam 8 that can be installed with the plastic slatted floor is made of PE material consistent with the material of the plastic manure bucket, and is fixed by welding. In this way, the problem of leakage caused by opening holes can be avoided.

[0043] Reference Figure 6 , 7 In some embodiments, in order to solve the problem that the edge and corner of the plastic dung bucket 2 must be destroyed to be placed when it encounters a pillar, the two adjacent dung bucket bodies 2 in the utility model are distributed on both sides of the frame column 11 of the building body 1, and the frame column 11 is a rectangular structure with partition walls 12 connected on both sides. A third Z-shaped plate 13 is arranged between the wing edge of the dung bucket body 2 and the partition wall 12, and a covering layer 14 covering the third Z-shaped plate 13 is also filled between the dung bucket body 2 and the partition wall 12. Specifically, the covering layer 14 described in this embodiment is also set as a concrete layer.

[0044] The support beam 8 is used as the wing edge of the manure bucket body 2, and the manure bucket body 2 is distributed on both sides of the frame column 11, and is filled and sealed by the third Z-shaped plate 13 and the covering layer 14. In this way, the plastic manure bucket can be installed without breaking the corners. Since the optimized design does not damage the manure bucket body 2, the installation becomes very simple. Such a structural optimization design not only saves a lot of labor construction costs, but also saves the cost of later leak repairs. More importantly, it improves the pig house environment and reduces the maintenance labor intensity and troubles of workers.

[0045] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes within the technical scope disclosed by the present invention according to the technical scheme and the utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A pig house manure hopper structure with anti-blocking function, installed in a building (1), characterized in that: It comprises a plurality of dung bucket bodies (2) distributed below a building body (1) on the same floor, a maintenance component (21) being connected at the lower dung opening of the dung bucket body (2), a sewage pipe (3) being connected between the plurality of maintenance components (21) on the same floor, and a flushing mechanism (4) being provided at the beginning of the sewage pipe (3); The plurality of sewage pipes (3) are connected to a main sewage pipe (5), and a recovery and flushing mechanism (6) for flushing the main sewage pipe (5) is also provided on the building body (1), and a sealing mechanism (7) is provided between the sewage bucket body (2) and the building body (1).

2. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: The inspection component (21) is a four-way pipe, and the three pipe openings of the four-way pipe are respectively connected to the manure outlet and the sewage pipe (3), and the other pipe opening is configured as an inspection port (211) with a detachable cover.

3. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: The flushing mechanism (4) comprises a three-way piece (41) connected to the beginning of the sewage discharge pipe (3); one pipe opening of the three-way piece (41) is connected to a water supply pipe (43) via an adapter (42); and a timing ball valve (44) is arranged on the water supply pipe (43); Another pipe opening of the tee piece (41) is arranged as an inspection opening (45) having a detachable cover plate.

4. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: The recovery and flushing mechanism (6) comprises a plurality of deodorizing water pools (61) fixedly installed in the building (1), the bottom of the deodorizing water pool (61) is connected to a sewage pipe (62), and a flushing pipe (63) is connected between the plurality of sewage pipes (62), and the flushing pipe (63) is connected to the starting end of the main sewage pipe (5).

5. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: The sealing mechanism (7) comprises a slot (71) provided on the wall of the building (1), a first Z-shaped plate (72) being inserted into the interior of the slot (71), one side of the first Z-shaped plate (72) being welded to the wing edge of the dung bucket body (2), and a filling layer (74) having a guide slope (73) being filled between the wall of the building (1) and the wing edge of the dung bucket body (2).

6. The anti-blocking pig house manure hopper structure according to claim 5, characterized in that: The sealing mechanism (7) further comprises a second Z-shaped plate (75) installed at the walkway plate of the building body (1), one end of the second Z-shaped plate (75) being welded to the wing edge of the dung bucket body (2), an inclined concrete layer (76) being cast on the walkway plate, and anti-cracking steel bars (77) being embedded inside the concrete layer (76).

7. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: A support beam (8) is fixed below the plurality of dung bucket bodies (2) on the same layer, and a support beam (81) is fixedly installed between the support beams (8).

8. The anti-blocking pig house manure hopper structure according to claim 1, characterized in that: The two adjacent dung bucket bodies (2) are distributed on both sides of the frame column (11) of the building body (1); the frame column (11) is a rectangular structure and is connected to a partition wall (12) on both sides; a third Z-shaped plate (13) is arranged between the wing edge of the dung bucket body (2) and the partition wall (12); and a covering layer (14) covering the third Z-shaped plate (13) is also filled between the dung bucket body (2) and the partition wall (12).

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