Pneumatic cup shaping device
By designing the shaping mechanism and discharge mechanism in the pneumatic cup setting device, and using the cooperation of electric cylinders and springs, the problems of overextrusion and manual mold release in the prior art are solved, achieving better buffering effect and automatic mold release , improves production efficiency and safety of finished products.
Patent Information
- Application Number
- CN202421054092.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, excessive extrusion of the mould and the concave die is prone to damage the fabric, and the shaping device cannot complete the demolding on its own, requiring manual operation, resulting in damage to the finished product and high working strength.
A pneumatic cup shaping device is designed, including a shaping mechanism and a discharge mechanism. The shaping mechanism drives the pressure module to be pressed down through the electric cylinder, and the limiting plate and compression spring provide buffering to avoid damage to the finished product; the shaping mechanism is passed through the slide plate and compression spring. The top material arc plate is moved upwards by itself to complete the mold release of the finished product.
It achieves simple operation, reduces the risk of finished product damage, avoids the need for manual mold release, and improves buffering effect and production efficiency.
Smart Images
Figure CN222264436U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of underwear production and manufacturing, in particular to a pneumatic cup shaping device. Background Art
[0002] The bra cup is the main body of the bra, and it plays important roles in breast protection, breast shaping, breast augmentation, and breast beautification. In the shaping production of underwear cups, the shaping production is generally completed through the cooperation of a concave mold and a convex mold.
[0003] According to the "A Pneumatic Cup Shaping Device (Publication Number: CN 211138090 U; Application Number: 201921652094.5)" published on the patent website, the above application optimizes the problem of "However, in the prior art, the male mold and the female mold often adopt an over-extrusion matching method, and over-extrusion can easily affect the service life of the fabric or even cause damage to the fabric." However, the buffer structure in the above application is too simple, and the buffer effect can be further optimized. At the same time, the shaping device in the above application cannot automatically complete the demolding of the finished product when in use, and the staff needs to manually complete the demolding of the finished product. The work intensity is high and it is also easy to cause damage to the finished product, which is inconvenient to use. Utility Model Content
[0004] The purpose of the utility model is to provide a pneumatic cup shaping device to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a pneumatic cup shaping device, comprising a base, a shaping mold is fixedly connected to the top of the base, a mold groove is opened in the top of the shaping mold, a shaping mechanism is arranged on the top of the base, and a discharging mechanism is arranged in the shaping mold.
[0006] The shaping mechanism includes a supporting component, a die-casting component, a buffer component and a stabilizing component. The supporting component is arranged at the top of the base, the die-casting component is arranged at the bottom of the supporting component, the buffer component is arranged at the top of the die-casting component, and the stabilizing component is arranged at the four corners of the top of the die-casting component.
[0007] The discharging mechanism comprises a material ejecting assembly and an upper pulling assembly. The material ejecting assembly is arranged in the shaping mold, and the upper pulling assembly is arranged at the bottom of the material ejecting assembly.
[0008] Preferably, the supporting assembly includes a frame plate, which is fixedly connected to the top of the base and located on the left and right sides of the shaping mold, a top plate is fixedly connected to the inner side of the top of the frame plate, an electric cylinder is fixedly connected to the inner side of the top of the top plate, and an electric telescopic rod is fixedly connected to the bottom of the electric cylinder.
[0009] Preferably, the die-casting assembly includes a moving plate, the moving plate is fixedly connected to the bottom of the electric telescopic rod, a sliding rod 1 is slidably connected inside the moving plate, a connecting plate is fixedly connected to the bottom of the sliding rod 1, and a pressing module is fixedly connected to the bottom of the connecting plate.
[0010] Preferably, the buffer assembly includes a limit plate, the limit plate is fixedly connected to the top of a sliding rod, the bottom of the limit plate is fixedly connected to a compression spring, the compression spring is fixedly connected to the top of the movable plate, the compression spring is sleeved on an outer ring of the sliding rod, the outer ring of the limit plate is sleeved with a sleeve, and the outer ring of the sleeve is fixedly connected to a connecting arm.
[0011] Preferably, the stabilizing assembly includes a limiting slide bar, the limiting slide bar is fixedly connected to the four corners of the top of the movable plate, the limiting slide bar is slidably connected inside the top of the top plate, and the top of the limiting slide bar is fixedly connected to a limiting plate 2.
[0012] Preferably, the ejection material assembly includes an ejection material arc plate, the ejection material arc plate is clamped at the bottom of the mold groove, and a second slide bar is fixedly connected to the bottom of the ejection material arc plate, and the second slide bar is slidably connected to the molding mold.
[0013] Preferably, the pull-up assembly includes a slide, the slide is fixedly connected to a slide, the slide is slidably connected in a shaping mold, and a second compression spring is fixedly connected to the top of the slide.
[0014] Compared with the prior art, the utility model provides a pneumatic cup shaping device having the following features:
[0015] Beneficial effects:
[0016] 1. The pneumatic cup shaping device, through the setting shaping mechanism, the staff only needs to start the electric cylinder to drive the pressing module downward to cooperate with the mold groove to complete the extrusion of the raw material to complete the production of the cup. The operation is simple and convenient for the staff to use. In the process of pressing the pressing module downward, the limit plate is forced to move upward in the sleeve, and the compression spring drives the limit plate downward to resist the upward force, so as to buffer the force of the pressing module downward, thereby avoiding the damage to the finished product caused by the pressing module downward. At the same time, each single pressing module is independently provided with a corresponding buffer component to buffer it, and the buffering effect is better.
[0017] 2. The pneumatic cup shaping device has a discharging mechanism. The slide plate drives the ejector arc plate to always keep the force of moving upward through the slide rod 2 under the action of the compression spring 2, so that after the pressing module is separated from the mold groove, the ejector arc plate can move upward by itself to extrude the finished product upward, completing the demoulding process of the finished product. There is no need for the staff to manually demould it, and the possible damage of the finished product during the demoulding process is avoided. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:
[0019] Figure 1 It is a front schematic diagram of the utility model;
[0020] Figure 2 It is a partial structural schematic diagram of the utility model;
[0021] Figure 3 It is a partial structural sectional view of the utility model;
[0022] Figure 4 It is a sectional view of the structure of the finalizing mechanism;
[0023] Figure 5 It is a partial structural cross-sectional view of the discharge mechanism.
[0024] In the figure: 1. shaping mechanism; 11. supporting assembly; 1101. frame plate; 1102. top plate; 1103. electric cylinder; 1104. electric telescopic rod; 12. die-casting assembly; 1201. moving plate; 1202. slide bar 1; 1203. connecting plate; 1204. pressing module; 13. buffer assembly; 1301. limit plate 1; 1302. compression spring 1; 1303. sleeve; 1304. connecting arm; 14. stabilizing assembly; 1401. limit slide bar; 1402. limit plate 2; 2. discharging mechanism; 21. ejecting assembly; 2101. ejecting arc plate; 2102. slide bar 2; 22. pull-up assembly; 2201. slide; 2202. compression spring 2; 3. base; 4. shaping mold; 41. mold groove. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0027] The utility model provides a technical solution:
[0028] Embodiment 1
[0029] Combination Figures 1 to 4 A pneumatic cup shaping device comprises a base 3, a shaping mold 4 is fixedly connected to the top of the base 3, a mold groove 41 is opened in the top of the shaping mold 4, a shaping mechanism 1 is arranged on the top of the base 3, and a discharging mechanism 2 is arranged in the shaping mold 4.
[0030] The molding mechanism 1 includes a supporting component 11, a die-casting component 12, a buffer component 13 and a stabilizing component 14. The supporting component 11 is arranged at the top of the base 3, the die-casting component 12 is arranged at the bottom of the supporting component 11, the buffer component 13 is arranged at the top of the die-casting component 12, and the stabilizing component 14 is arranged at the four corners of the top of the die-casting component 12.
[0031] The support assembly 11 includes a frame plate 1101, which is fixedly connected to the top of the base 3 and located on the left and right sides of the shaping mold 4. The top inner side of the frame plate 1101 is fixedly connected to a top plate 1102, and the top of the top plate 1102 is fixedly connected to an electric cylinder 1103, and the bottom of the electric cylinder 1103 is fixedly connected to an electric telescopic rod 1104. The die-casting assembly 12 includes a moving plate 1201, which is fixedly connected to the bottom of the electric telescopic rod 1104, and a sliding rod 1202 is slidably connected to the moving plate 1201, and the bottom of the sliding rod 1202 is fixedly connected to a connecting plate 1203, and the bottom of the connecting plate 1203 is fixedly connected to a pressing module 1204. The buffer assembly 13 includes a limit plate 1101, which is fixedly connected to the bottom of the electric telescopic rod 1104. 301, a limit plate 1301 is fixedly connected to the top of the slide bar 1202, a compression spring 1302 is fixedly connected to the bottom of the limit plate 1301, the compression spring 1302 is fixedly connected to the top of the moving plate 1201, the compression spring 1302 is sleeved on the outer ring of the slide bar 1202, a sleeve 1303 is sleeved on the outer ring of the limit plate 1301, a connecting arm 1304 is fixedly connected to the outer ring of the sleeve 1303, a stabilizing component 14 includes a limit slide bar 1401, the limit slide bar 1401 is fixedly connected to the four corners of the top of the moving plate 1201, the limit slide bar 1401 is slidably connected to the top of the top plate 1102, and the top of the limit slide bar 1401 is fixedly connected to a limit plate 2 1402.
[0032] Furthermore, the staff only needs to start the electric cylinder 1103 to drive the pressing module 1204 downward to cooperate with the mold groove 41 to complete the extrusion of the raw materials to complete the production of the cup. The operation is simple and convenient for the staff to use. During the pressing process of the pressing module 1204, the limit plate 1301 is forced to move upward in the sleeve 1303, and the compression spring 1302 applies force to drive the limit plate 1301 downward to resist the upward force, thereby buffering the downward force of the pressing module 1204, thereby avoiding damage to the finished product caused by the pressing module 1204. At the same time, each individual pressing module 1204 is independently provided with a corresponding buffer component 13 to buffer it, and the buffering effect is better.
[0033] Embodiment 2
[0034] See also Figure 1 , Figure 3 and Figure 5 On the basis of the first embodiment, it is further obtained that the discharging mechanism 2 includes a top material component 21 and a pull-up component 22 , the top material component 21 is arranged in the shaping mold 4 , and the pull-up component 22 is arranged at the bottom of the top material component 21 .
[0035] The top material assembly 21 includes a top material arc plate 2101, which is clamped at the bottom of the mold groove 41, and a second slide bar 2102 is fixedly connected to the bottom of the top material arc plate 2101, and the second slide bar 2102 is slidably connected to the shaping mold 4. The upper pull assembly 22 includes a slide 2201, which is fixedly connected to the slide 2201, and the slide 2201 is slidably connected to the shaping mold 4, and a second compression spring 2202 is fixedly connected to the top of the slide 2201.
[0036] Furthermore: under the action of compression spring 2202, slide 2201 drives ejecting arc plate 2101 through slide rod 2102 to always maintain the force of moving upward, so that after pressing module 1204 is separated from mold groove 41, ejecting arc plate 2101 can move upward by itself to extrude the finished product upward, thus completing the demolding process of the finished product. There is no need for staff to manually demold it, and possible damage to the finished product during the demolding process is avoided.
[0037] In actual operation, when the device is used, the staff first places the raw material in the mold slot 41, and then the staff starts the electric cylinder 1103. The electric cylinder 1103 starts to drive the movable plate 1201 to move downward through the electric telescopic rod 1104. The movable plate 1201 moves downward and drives the pressing module 1204 to move downward. After the pressing module 1204 moves downward and is connected to the mold slot 41, the limit plate 1301 is forced to move upward through the slide bar 1202, and the downward pressure of the pressing module 1204 is buffered, so that the pressure of the pressing module 1204 on the raw material in the mold slot 41 is more stable. After the pressing module 1204 completes the pressing of the raw material in the mold slot 41, the staff starts the electric cylinder 1103 again to drive the pressing module 1204 upward;
[0038] After the re-pressing module 1204 is upwardly separated from the mold groove 41, the ejecting arc plate 2101 loses the external force squeezing. At this time, the slide 2201 drives the ejecting arc plate 2101 to move upward by itself through the slide rod 2102 under the action of the compression spring 2202. The ejecting arc plate 2101 moves upward and drives the die-cast finished product in the mold groove 41 upward to separate it from the inner wall of the mold groove 41. At this time, the demolding work of the finished product is completed.
[0039] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.
Claims
1. A pneumatic cup shaping device, comprising a base (3), characterized in that: The top of the base (3) is fixedly connected to a shaping mold (4), the top of the shaping mold (4) is provided with a mold groove (41), the top of the base (3) is provided with a shaping mechanism (1), and the shaping mold (4) is provided with a discharging mechanism (2); The shaping mechanism (1) comprises a supporting component (11), a die-casting component (12), a buffer component (13) and a stabilizing component (14); the supporting component (11) is arranged at the top of the base (3); the die-casting component (12) is arranged at the bottom of the supporting component (11); the buffer component (13) is arranged at the top of the die-casting component (12); and the stabilizing component (14) is arranged at the four corners of the top of the die-casting component (12); The discharging mechanism (2) comprises a material ejection assembly (21) and an upper pull assembly (22); the material ejection assembly (21) is arranged in a shaping mold (4), and the upper pull assembly (22) is arranged at the bottom of the material ejection assembly (21).
2. A pneumatic cup shaping device according to claim 1, characterized in that: The support assembly (11) comprises a frame plate (1101), the frame plate (1101) being fixedly connected to the top of the base (3) and located on the left and right sides of the shaping mold (4), a top plate (1102) being fixedly connected to the inner side of the top of the frame plate (1101), an electric cylinder (1103) being fixedly connected to the inner side of the top of the top plate (1102), and an electric telescopic rod (1104) being fixedly connected to the bottom of the electric cylinder (1103).
3. The pneumatic cup shaping device according to claim 1, characterized in that: The die-casting assembly (12) comprises a movable plate (1201), wherein the movable plate (1201) is fixedly connected to the bottom of the electric telescopic rod (1104), a sliding rod 1 (1202) is slidably connected inside the movable plate (1201), a connecting plate (1203) is fixedly connected to the bottom of the sliding rod 1 (1202), and a pressing module (1204) is fixedly connected to the bottom of the connecting plate (1203).
4. The pneumatic cup shaping device according to claim 1, characterized in that: The buffer assembly (13) includes a limit plate (1301), wherein the limit plate (1301) is fixedly connected to the top of a sliding rod (1202), the bottom of the limit plate (1301) is fixedly connected to a compression spring (1302), the compression spring (1302) is fixedly connected to the top of a movable plate (1201), the compression spring (1302) is sleeved on the outer ring of the sliding rod (1202), the outer ring of the limit plate (1301) is sleeved with a sleeve (1303), and the outer ring of the sleeve (1303) is fixedly connected to a connecting arm (1304).
5. The pneumatic cup shaping device according to claim 1, characterized in that: The stabilizing component (14) comprises a limiting sliding rod (1401), wherein the limiting sliding rod (1401) is fixedly connected to the four corners of the top of the movable plate (1201), the limiting sliding rod (1401) is slidably connected inside the top of the top plate (1102), and the top of the limiting sliding rod (1401) is fixedly connected to a limiting plate 2 (1402).
6. The pneumatic cup shaping device according to claim 1, characterized in that: The ejection component (21) comprises an ejection arc plate (2101), the ejection arc plate (2101) is clamped on the bottom of the mold groove (41), and the bottom of the ejection arc plate (2101) is fixedly connected to a second slide bar (2102), and the second slide bar (2102) is slidably connected to the molding mold (4).
7. The pneumatic cup shaping device according to claim 1, characterized in that: The pull-up assembly (22) comprises a slide (2201), the slide (2201) is fixedly connected to the slide (2201), the slide (2201) is slidably connected in a shaping mold (4), and a compression spring 2 (2202) is fixedly connected to the top of the slide (2201).