Emulsifying tank

By introducing a rotating agitation mechanism into the emulsification tank, including a stirring assembly and cleaning assembly, the problems of low stirring efficiency and inconvenient cleaning of high-speed emulsification tanks when the juice is emulsified are solved, and the rapid and uniform emulsification of the juice and convenient cleaning of the can body are achieved.

CN222266812UActive Publication Date: 2024-12-31HUBEI TIANYE NONGGU BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202322648570.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-09-28
Publication Date
2024-12-31
Estimated Expiration
2033-09-28

AI Technical Summary

Technical Problem

When the existing high-speed emulsification tank dissolves and emulsifies the juice, the stirring efficiency is poor, resulting in agglomeration in the emulsion, which will reduce the emulsion efficiency by a long stirring time, and the emulsion is easily adhered to the inner wall of the tank, causing waste of resources and inconvenient cleaning. .

Method used

An emulsification tank is designed, including a rotary agitation mechanism, including a mixing assembly and a cleaning assembly. The mixing assembly consists of a servo motor, a rotating shaft, a main gear, a hollow pipe and a mixing rod. The cleaning assembly is composed of a water pump, a water supply pipe, a water outlet pipe and a spray head Composition for quick stirring and easy cleaning.

Benefits of technology

It improves the emulsification efficiency of juice, avoids emulsion agglomeration, simplifies the cleaning process, and improves the practicality of the emulsification tank.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222266812U_ABST
Patent Text Reader

Abstract

The utility model discloses an emulsifying tank which comprises a tank body, the left end of the front side of the top of the tank body is communicated with a feeding pipe, a partition plate is arranged on the inner circumferential wall of the tank body, a discharging assembly is arranged at the bottom of the tank body, and a rotary stirring and washing mechanism which is high in stirring efficiency on fruit juice raw materials and convenient to clean is arranged on the tank body. The rotary stirring and washing mechanism comprises a stirring assembly and a cleaning assembly, the stirring assembly is arranged at the center of the top of the tank body, one end of the stirring assembly penetrates through and extends to the inner bottom wall of the tank body to be rotationally connected, and the cleaning assembly is arranged at the top of the tank body and located on the periphery of the stirring assembly; and the other end of the cleaning assembly is communicated with the stirring assembly. By arranging the stirring assembly, when fruit juice is dissolved and emulsified, a fruit juice raw material in the tank body can be quickly and uniformly stirred, the emulsifying efficiency is improved, and by arranging the cleaning assembly, the purpose of conveniently cleaning the interior of the processed tank body is achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of emulsification tanks, in particular to an emulsification tank. Background Art

[0002] The function of the emulsification tank is to dissolve one or more materials (water-soluble solid phase, liquid phase or colloid, etc.) in another liquid phase and hydrate them into a relatively stable emulsion. It is widely used in the emulsification and mixing of raw and auxiliary materials such as edible oils, powders, sugars, etc., and some coatings and paints also use emulsification tanks for emulsification and dispersion. It is especially suitable for some insoluble colloidal additives such as CMC, xanthan gum, etc.

[0003] According to Chinese patent number CN202022189285.1, a high-speed juice emulsification tank includes a tank body, a stirring shaft and a stirring motor 2. The middle part of the bottom end of the tank body is connected to the stirring motor 1 by bolts, and the transmission output end of the stirring motor 1 is connected to the stirring shaft through a coupling. The stirring shaft runs through the tank body, and a connecting seat is connected to the stirring shaft by bolts. Motor covers are connected to the connecting seat on both sides by bolts, and the stirring motor 2 is connected to the motor cover by bolts. The transmission output end of the stirring motor 2 is connected to a stirring rod by a key, and a fixing rod is connected to the stirring rod by bolts. The beneficial effect is that the utility model can stir the juice emulsion horizontally and vertically respectively by arranging a stirring motor 1, a stirring shaft, a stirring motor 2, a stirring rod and a fixed rod, thereby forming a shear force, making the juice emulsified more uniform, avoiding the occurrence of lumps, particles, etc., shortening the stirring time, and improving the emulsification efficiency. The present application uses another technical solution to solve the problem that the existing high-speed emulsification tank has poor stirring efficiency when dissolving and emulsifying the juice, which will cause lumps in the emulsion, and the stirring time is long, thereby reducing the emulsification efficiency. In addition, when the existing emulsification tank dissolves and emulsifies the juice, the emulsion will adhere to the inner wall of the tank, thereby causing a waste of resources, inconvenience in cleaning, and low practicality. Utility Model Content

[0004] (I) Purpose of the utility model

[0005] In order to solve the technical problems existing in the background technology, the utility model proposes an emulsification tank with the advantages of high stirring efficiency and convenient cleaning, etc., which solves the problems that the existing high-speed emulsification tank has poor stirring efficiency when dissolving and emulsifying fruit juice, which will cause lumps in the emulsion, and the stirring time is long, which reduces the emulsification efficiency. In addition, when the existing emulsification tank dissolves and emulsifies the fruit juice, the emulsion will adhere to the inner wall of the tank body, thereby causing waste of resources, and the problem of inconvenience in cleaning and low practicality.

[0006] (II) Technical solution

[0007] The utility model provides an emulsifying tank, comprising a tank body, wherein the left end of the top front side of the tank body is connected with a feed pipe, the inner peripheral wall of the tank body is provided with a partition, the bottom of the tank body is provided with a discharge assembly, the tank body is provided with a rotating stirring and washing mechanism which can stir juice raw materials with high efficiency and is easy to clean, the rotating stirring and washing mechanism comprises a stirring assembly and a cleaning assembly, the stirring assembly is arranged at the top center of the tank body and one end of which passes through and extends to the inner bottom wall thereof for rotational connection, the cleaning assembly is arranged at the top of the tank body and is located at the periphery of the stirring assembly, and the other end of the cleaning assembly is connected to the stirring assembly.

[0008] Preferably, the stirring assembly includes a servo motor, a rotating shaft, a main gear, a hollow tube, a slave gear and a stirring rod. The servo motor is arranged at the top center of the tank body. The rotating shaft is coaxially connected to the output shaft of the servo motor through a coupling. The other end of the rotating shaft passes through and extends to the top of the partition for rotational connection. The main gear is sleeved on the rotating shaft. The hollow tube is arranged between the inner top wall and the inner bottom wall of the tank body. The slave gear is sleeved on the hollow tube and meshed with the main gear. The stirring rod is arranged on the hollow tube and is located below the partition.

[0009] Preferably, there are multiple slave gears, and the multiple slave gears are distributed in a ring shape with the master gear as the center.

[0010] Preferably, the cleaning assembly includes a water pump, a water supply pipe, a water outlet pipe and a nozzle, the water pump is arranged at the right end of the top front side of the tank body, the water supply pipe is located at the water outlet end of the water pump and connected, the water outlet end of the water supply pipe is connected to the top of the hollow tube, the water outlet pipe is located at the outer surface of the hollow tube and connected, and the nozzle is located at the bottom of the water outlet pipe and connected.

[0011] Preferably, the top of the hollow tube is connected to the water supply pipe through a sealed bearing, and there are multiple nozzles, which are located at the bottom of the water outlet pipe and distributed in a ring shape with intervals between them.

[0012] Preferably, the discharge assembly includes a discharge pipe and a solenoid valve, the discharge pipe is located at the bottom of the tank body and connected, and the solenoid valve is arranged on the outer surface of the discharge pipe.

[0013] Compared with the prior art, the above technical scheme of the utility model has the following beneficial technical effects: the emulsifying tank is provided with a stirring component, which facilitates the rapid and uniform stirring of the juice raw materials in the tank body when dissolving and emulsifying the juice, thereby improving the emulsification efficiency; and the cleaning component is provided, which facilitates the cleaning of the inside of the tank body after processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1The utility model is a schematic structural diagram of an emulsification tank.

[0015] Figure 2 This is a front view of an emulsification tank proposed by the utility model.

[0016] Figure 3 This is a bottom view of an emulsification tank proposed by the utility model.

[0017] Figure 4 This is a top view of an emulsification tank proposed by the utility model.

[0018] Figure numerals: 1. tank body; 2. feed pipe; 3. partition; 4. rotary stirring and washing mechanism; 41. stirring assembly; 411. servo motor; 412. rotating shaft; 413. main gear; 414. hollow tube; 415. slave gear; 416. stirring rod; 42. cleaning assembly; 421. water pump; 422. water supply pipe; 423. water outlet pipe; 424. nozzle; 5. discharge assembly; 51. discharge pipe; 52. solenoid valve. DETAILED DESCRIPTION

[0019] like Figure 1-4 As shown, the utility model proposes an emulsifying tank, comprising a tank body 1, a feeding pipe 2 is connected to the left end of the top front side of the tank body 1, so as to facilitate adding raw materials that need emulsified juice into the tank body 1, a partition 3 is provided on the inner peripheral wall of the tank body 1, a discharging assembly 5 is provided at the bottom of the tank body 1, and a rotating stirring and washing mechanism 4 is provided on the tank body 1, which can efficiently stir the juice raw materials and is easy to clean.

[0020] In this embodiment, by providing a stirring component 41, when the juice is dissolved and emulsified, the juice raw materials in the tank body 1 can be quickly and evenly stirred to improve the emulsification efficiency. By providing a cleaning component 42, the interior of the tank body 1 can be easily cleaned after processing.

[0021] In an optional embodiment, the rotary stirring and washing mechanism 4 includes a stirring component 41 and a cleaning component 42. The stirring component 41 is arranged at the top center of the tank body 1 and one end thereof penetrates through and extends to the inner bottom wall thereof for rotational connection. The stirring component 41 enables the juice raw materials to be quickly emulsified. The cleaning component 42 is arranged at the top of the tank body 1 and is located at the periphery of the stirring component 41. The other end of the cleaning component 42 is connected to the stirring component 41. The cleaning component 42 facilitates cleaning of the interior of the tank body 1 after work.

[0022] In an optional embodiment, the stirring assembly 41 includes a servo motor 411, a rotating shaft 412, a main gear 413, a hollow tube 414, a slave gear 415 and a stirring rod 416. The servo motor 411 is arranged at the top center of the tank body 1, the rotating shaft 412 is coaxially connected to the output shaft of the servo motor 411 through a coupling, and the other end of the rotating shaft 412 passes through and extends to the top of the partition 3 for rotational connection, the main gear 413 is sleeved on the rotating shaft 412, the hollow tube 414 is arranged between the inner top wall and the inner bottom wall of the tank body 1, the slave gear 415 is sleeved on the hollow tube 414 and meshed with the main gear 413, the stirring rod 416 is arranged on the hollow tube 414 and is located below the partition 3, the number of the slave gears 415 is multiple, and the multiple slave gears 415 are distributed in a ring shape with the main gear 413 as the center, and the main gear 413 conveniently drives the slave gear 415.

[0023] It should be noted that when the juice raw materials in the tank body 1 need to be quickly emulsified, the servo motor 411 is started, the rotating shaft 412 drives the slave gear 415 on the main gear 413 to rotate, and then the hollow tube 414 drives the stirring rod 416 to quickly and evenly stir the juice raw materials inside the tank body 1, thereby improving the emulsification efficiency.

[0024] In an optional embodiment, the cleaning component 42 includes a water pump 421, a water supply pipe 422, a water outlet pipe 423 and a nozzle 424. The water pump 421 is arranged at the right end of the top front side of the tank body 1. The water inlet end of the water pump 421 is connected to an external water source. The water supply pipe 422 is located at the water outlet end of the water pump 421 and is connected. The water outlet end of the water supply pipe 422 is connected to the top of the hollow tube 414. The top of the hollow tube 414 is connected to the water supply pipe 422 through a sealed bearing. The water supply pipe 422 facilitates the water supply to the hollow tube 414. The water outlet pipe 423 is located at the outer surface of the hollow tube 414 and is connected. The nozzle 424 is located at the bottom of the water outlet pipe 423 and is connected. There are multiple nozzles 424, and the multiple nozzles 424 are located at the bottom of the water outlet pipe 423 and are distributed in a ring shape with intervals between them, so as to facilitate flushing the inside of the tank body 1.

[0025] It should be noted that when it is necessary to clean the inside of the tank body 1 after work is completed, the water pump 421 is started, and the external water source is led to the inside of the water outlet pipe 423 through the water supply pipe 422, and then sprayed out from the nozzle 424, and then the servo motor 411 is started, and the nozzle 424 on the water outlet pipe 423 is driven by the hollow tube 414 to spray and flush, thereby facilitating the cleaning of the inside of the tank body 1.

[0026] In an optional embodiment, the discharge assembly 5 includes a discharge pipe 51 and a solenoid valve 52. The discharge pipe 51 is located at the bottom of the tank body 1 and is connected to facilitate the discharge of materials inside the tank body 1. The solenoid valve 52 is arranged on the outer surface of the discharge pipe 51 to facilitate the control of the discharge of materials from the discharge pipe 51.

[0027] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation on the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the claims attached to the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the attached claims, or the equivalent forms of such scope and boundaries.

Claims

1. An emulsification tank, comprising a tank body (1), wherein the left end of the top front side of the tank body (1) is connected to a feed pipe (2), a partition (3) is provided on the inner peripheral wall of the tank body (1), and a discharge assembly (5) is provided at the bottom of the tank body (1), characterized in that: The tank body (1) is provided with a rotary stirring and washing mechanism (4), the rotary stirring and washing mechanism (4) comprising a stirring component (41) and a cleaning component (42), the stirring component (41) being arranged at the top center of the tank body (1) and having one end penetrating through and extending to the inner bottom wall thereof for rotational connection, the cleaning component (42) being arranged at the top of the tank body (1) and located at the periphery of the stirring component (41), the other end of the cleaning component (42) being in communication with the stirring component (41).

2. An emulsification tank according to claim 1, characterized in that: The stirring assembly (41) comprises a servo motor (411), a rotating shaft (412), a main gear (413), a hollow tube (414), a slave gear (415) and a stirring rod (416); the servo motor (411) is arranged at the top center of the tank body (1); the rotating shaft (412) is coaxially connected to the output shaft of the servo motor (411) via a coupling; the other end of the rotating shaft (412) passes through and extends to the top of the partition (3) for rotational connection; the main gear (413) is sleeved on the rotating shaft (412); the hollow tube (414) is arranged between the inner top wall and the inner bottom wall of the tank body (1); the slave gear (415) is sleeved on the hollow tube (414) and meshes with the main gear (413); and the stirring rod (416) is arranged on the hollow tube (414) and is located below the partition (3).

3. An emulsification tank according to claim 2, characterized in that: There are a plurality of slave gears (415), and the plurality of slave gears (415) are distributed in a ring shape with the master gear (413) as the center.

4. An emulsification tank according to claim 2, characterized in that: The cleaning assembly (42) comprises a water pump (421), a water supply pipe (422), a water outlet pipe (423) and a nozzle (424); the water pump (421) is arranged at the right end of the top front side of the tank body (1); the water supply pipe (422) is located at the water outlet end of the water pump (421) and is connected; the water outlet end of the water supply pipe (422) is connected to the top of the hollow tube (414); the water outlet pipe (423) is located at the outer surface of the hollow tube (414) and is connected; and the nozzle (424) is located at the bottom of the water outlet pipe (423) and is connected.

5. An emulsification tank according to claim 4, characterized in that: The top of the hollow tube (414) is connected to the water supply pipe (422) via a sealing bearing. There are a plurality of nozzles (424), which are located at the bottom of the water outlet pipe (423) and are distributed in a ring shape with intervals between them.

6. An emulsification tank according to claim 1, characterized in that: The discharge assembly (5) comprises a discharge pipe (51) and a solenoid valve (52); the discharge pipe (51) is located at the bottom of the tank body (1) and is in communication with the tank body; and the solenoid valve (52) is arranged on the outer surface of the discharge pipe (51).