Pellet extruding and rounding machine
The micro-pellet extrusion and spheronization machine addresses the issue of material adhesion by using a scraper frame driven by a servo motor and pulley system, minimizing dirt accumulation and maintenance costs through efficient cleaning.
Patent Information
- Application Number
- CN202420622562.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-28
AI Technical Summary
Existing micro-pellet extrusion and spheronization machines face issues with materials adhering to the inner walls due to high viscosity or sticky components, leading to difficult-to-remove dirt accumulation, increased downtime, and higher maintenance costs.
A micro-pellet extrusion and spheronization machine equipped with a scraper frame that moves up and down to scrape the material from the inner wall, utilizing a servo motor to rotate the discs and pulleys for the scraper frame's motion, combined with a clamping ring and spring mechanism for stability.
Effectively prevents the formation of difficult-to-remove dirt on the inner walls, reducing cleaning time and maintenance costs by ensuring thorough material removal during the extrusion and spheronization process.
Smart Images

Figure CN222267044U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of particle preparation, in particular to a micro-pill extrusion and spheronization machine. Background Art
[0002] The pellet extrusion and spheronization machine is a device specially used to convert powder or granular raw materials into pellets or granules of uniform size and regular shape through extrusion and spheronization processes. The machine usually consists of two parts: an extruder and a spheronization machine. The extruder is responsible for extruding the raw materials through a screw, while the spheronization machine is responsible for spheronizing the extruded particles to form regular pellets or particles. The working principle of the pellet extrusion and spheronization machine is to heat and extrude the raw materials through the extruder to form particles with a certain shape, and then spheronize them through the drum or roller of the spheronization machine to form uniform spherical or cylindrical pellets.
[0003] At present, when the micro-pellet extrusion and spheronization machine is in use, some materials themselves have high viscosity or contain sticky components, which may cause the materials to easily adhere to the inner wall of the equipment during the extrusion and spheronization process. The long-term accumulation of materials on the inner wall of the equipment may form dirt that is difficult to remove, requiring more time and effort to clean, increasing the downtime and maintenance costs in the production process; therefore, it does not meet the existing needs, and we propose a micro-pellet extrusion and spheronization machine. Utility Model Content
[0004] The utility model provides a micro-pellet extrusion and spheronization machine, which is equipped with a scraper frame that moves up and down to fully scrape the material on the inner wall of the material box, thereby minimizing the beneficial effect of the formation of difficult-to-remove dirt. The utility model solves the problem that when the micro-pellet extrusion and spheronization machine is in use, some materials themselves have high viscosity or contain sticky components, which may cause the materials to easily adhere to the inner wall of the equipment during the extrusion and spheronization process. The long-term accumulation of materials on the inner wall of the equipment may form difficult-to-remove dirt, which requires more time and effort to clean, increasing the downtime and maintenance cost in the production process.
[0005] The utility model provides the following technical solution: a micro-pellet extrusion and rounding machine, comprising an extrusion device, a bracket and a rounding box, wherein the bracket is installed at the bottom of the extrusion device, the rounding box is installed at the side of the extrusion device, the extrusion device comprises a placement box and an extrusion cylinder, the extrusion cylinder is installed at the end of the bracket, the placement box is installed at the end of the extrusion cylinder, and a scraper frame is arranged inside the placement box.
[0006] As an optional solution of a micro-pellet extrusion spheronization machine described in the utility model, wherein: the side of the bracket is connected to a mounting plate, a servo motor is arranged on the surface of the mounting plate, the output shaft of the servo motor is connected to a first disc, the end of the extrusion device is connected to a second disc, and a first pulley is commonly sleeved on the outer side of the first disc and the second disc.
[0007] As an optional solution of the micro-pellet extrusion spheronization machine described in the utility model, wherein: a rotating rod is inserted into the interior of the second disc, the other end of the rotating rod is connected to a spiral rod, and the spiral rod is connected to the interior of the extrusion cylinder.
[0008] As an optional solution of a micro-pellet extrusion spheronization machine described in the utility model, wherein: the extrusion cylinder is connected to the placement box, a rotating shaft is connected to the side of the placement box, a material box is installed inside the placement box, a turntable is arranged on the inner wall of the material box, the rotating shaft is inserted through the side of the material box, and the rotating shaft is connected to the side of the turntable.
[0009] As an optional solution of a micro-pellet extrusion spheronization machine described in the utility model, wherein: the rotating rod and the outer side of the rotating shaft are jointly sleeved with a second pulley, the side of the turntable is connected with a fixed column, the outer side of the fixed column is sleeved with a ring body, the scraper frame is connected to the side of the ring body, and the scraper frame is slidably fitted with the material box.
[0010] As an optional solution of a micro-pellet extrusion spheronization machine described in the utility model, wherein: the end of the placement cylinder is connected to a feed cylinder, the feed cylinder is connected to the placement box, and the end of the feed cylinder is threadedly connected to a connection cover.
[0011] As an optional solution of the micro-pellet extrusion spheronization machine described in the utility model, wherein: a clamping ring is connected to the inside of the feed barrel, a telescopic column is connected between the clamping ring and the inside of the feed barrel, and a spring is sleeved on the outside of the telescopic column.
[0012] The utility model has the following beneficial effects:
[0013] 1. The pellet extrusion spheronization machine, through the arrangement of the turntable and the collar body, the servo motor rotates to rotate the first disc, and drives the second disc to rotate through the first pulley, and at the same time, the rotating rod on the side of the second disc rotates, and the rotating rod and the rotating shaft rotate jointly through the second pulley, and the rotating shaft drives the turntable to rotate, so that the collar body sleeved on the turntable can drive the scraper frame to move up and down, and the scraper frame can fully scrape the material on the inner wall of the material box by moving up and down, and minimize the formation of difficult-to-remove dirt, which solves the problem that the long-term accumulation of materials on the inner wall of the equipment may form difficult-to-remove dirt, and it takes more time and effort to clean, which increases the downtime and maintenance cost in the production process.
[0014] 2. The micro-pellet extrusion and spheronization machine adopts the setting of the clamping ring. The clamping ring, the turntable and the ring body cooperate to insert the connecting tube into the inside of the clamping ring. The clamping ring squeezes the telescopic column and the spring. The rebound force of the spring drives the clamping ring to squeeze the connecting tube. The clamping ring can firmly clamp the connecting tube by squeezing the telescopic column and the spring to ensure the stability of the connection and prevent accidental falling off or movement. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.
[0016] Figure 2 It is a schematic diagram of the cutaway structure of the utility model.
[0017] Figure 3 It is a schematic diagram of the top structure of the utility model.
[0018] Figure 4 It is a schematic diagram of the enlarged structure of point A of the utility model.
[0019] Figure 5 This is a schematic diagram of the scraper frame structure of the utility model.
[0020] Figure 6 This is a schematic diagram of the turntable structure of the utility model.
[0021] In the figure: 110, extrusion device; 111, placement box; 112, extrusion cylinder; 113, rotating shaft; 114, material box; 115, turntable; 120, second pulley; 121, fixed column; 122, sleeve body; 123, feed cylinder; 124, connecting cover; 125, snap ring; 130, telescopic column; 131, spring; 140, scraper frame; 150, bracket; 151, mounting plate; 152, servo motor; 153, first disc; 154, second disc; 155, first pulley; 160, rotating rod; 161, screw rod; 170, rolling box. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Example 1: This example is intended to help solve the problem that when using the pellet extrusion and spheronization machine, some materials have high viscosity or contain viscous components, which may cause the materials to easily adhere to the inner wall of the equipment during the extrusion and spheronization process. The long-term accumulation of materials on the inner wall of the equipment may form dirt that is difficult to remove, requiring more time and effort to clean, increasing the downtime and maintenance costs of the production process. Please refer to Figure 1-6 A pellet extrusion and rounding machine includes an extrusion device 110, a bracket 150 and a rounding box 170, the bracket 150 is installed at the bottom of the extrusion device 110, the rounding box 170 is installed on the side of the extrusion device 110, the extrusion device 110 includes a placement box 111 and an extrusion cylinder 112, the extrusion cylinder 112 is installed at the end of the bracket 150, the placement box 111 is installed at the end of the extrusion cylinder 112, and a scraper frame 140 is arranged inside the placement box 111.
[0024] A mounting plate 151 is connected to the side of the bracket 150, a servo motor 152 is arranged on the surface of the mounting plate 151, the output shaft of the servo motor 152 is connected to the first disc 153, the end of the extrusion device 110 is connected to the second disc 154, the first disc 153 and the second disc 154 are jointly sleeved with a first pulley 155 on the outside, a rotating rod 160 is inserted into the inside of the second disc 154, the other end of the rotating rod 160 is connected to a spiral rod 161, and the spiral rod 161 is connected to the inside of the extrusion cylinder 112.
[0025] The extrusion cylinder 112 is connected to the placement box 111, and a rotating shaft 113 is connected to the side of the placement box 111. A material box 114 is installed inside the placement box 111, and a turntable 115 is arranged on the inner wall of the material box 114. The rotating shaft 113 penetrates the side of the material box 114, and the rotating shaft 113 is connected to the side of the turntable 115. A second pulley 120 is arranged on the outer side of the rotating rod 160 and the rotating shaft 113. A fixed column 121 is connected to the side of the turntable 115, and a ring body 122 is sleeved on the outer side of the fixed column 121. The scraper frame 140 is connected to the side of the ring body 122, and the scraper frame 140 slides and fits with the material box 114.
[0026] In this embodiment: through the arrangement of the turntable 115 and the collar body 122, the servo motor 152 rotates to rotate the first disc 153, and drives the second disc 154 to rotate through the first pulley 155, and at the same time, the rotating rod 160 on the side of the second disc 154 rotates, and the rotating rod 160 and the rotating shaft 113 rotate jointly through the second pulley 120, and the rotating shaft 113 drives the turntable 115 to rotate. Due to the special shape of the collar body 122, the collar body 122 mounted on the turntable 115 can drive the scraper frame 140 to move up and down. The scraper frame 140 moves up and down to fully scrape the material on the inner wall of the material box 114, minimize the formation of difficult-to-remove dirt, and solve the problem that the long-term accumulation of materials on the inner wall of the equipment may form difficult-to-remove dirt, which requires more time and effort to clean, increasing the downtime and maintenance cost in the production process.
[0027] Embodiment 2: This embodiment is intended to promote the solution of the problem that the material dries too quickly due to poor sealing. This embodiment is an improvement made on the basis of embodiment 1. For details, please refer to Figure 1-6 The end of the placement cylinder is connected to a feed cylinder 123, the feed cylinder 123 is communicated with the placement box 111, the end of the feed cylinder 123 is threadedly connected to a connecting cover 124, the inside of the feed cylinder 123 is connected to a snap ring 125, the snap ring 125 and the inside of the feed cylinder 123 are connected to a telescopic column 130, and a spring 131 is sleeved on the outside of the telescopic column 130.
[0028] In this embodiment: through the provision of the snap ring 125, the snap ring 125, the turntable 115 and the ring body 122 cooperate, and the connecting tube is inserted into the inside of the snap ring 125. The snap ring 125 squeezes the telescopic column 130 and the spring 131. The rebound force of the spring 131 drives the snap ring 125 to squeeze the connecting tube. The snap ring 125 can firmly clamp the connecting tube by squeezing the telescopic column 130 and the spring 131, thereby ensuring the stability of the connection and preventing accidental falling off or movement.
[0029] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.
[0030] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principle of the present invention. These improvements and modifications should also be regarded as the protection scope of the present invention.
Claims
1. A pellet extrusion and spheronization machine, comprising an extrusion device (110), a bracket (150) and a spheronization box (170), wherein the bracket (150) is installed at the bottom of the extrusion device (110), and the spheronization box (170) is installed at the side of the extrusion device (110), characterized in that: The extrusion device (110) comprises a placement box (111) and an extrusion cylinder (112), wherein the extrusion cylinder (112) is installed at the end of the bracket (150), the placement box (111) is installed at the end of the extrusion cylinder (112), and a scraper frame (140) is arranged inside the placement box (111); The side of the bracket (150) is connected to a mounting plate (151), a servo motor (152) is arranged on the surface of the mounting plate (151), the output shaft of the servo motor (152) is connected to a first disc (153), the end of the extrusion device (110) is connected to a second disc (154), and a first pulley (155) is commonly sleeved on the outer sides of the first disc (153) and the second disc (154); A rotating rod (160) is inserted into the interior of the second disc (154), the other end of the rotating rod (160) is connected to a spiral rod (161), and the spiral rod (161) is connected to the interior of the extrusion cylinder (112); The extrusion cylinder (112) is connected to the placement box (111), a rotating shaft (113) is connected to the side of the placement box (111), a material box (114) is installed inside the placement box (111), a rotating disk (115) is arranged on the inner wall of the material box (114), the rotating shaft (113) penetrates the side of the material box (114), and the rotating shaft (113) is connected to the side of the rotating disk (115); The rotating rod (160) and the outer side of the rotating shaft (113) are jointly sleeved with a second pulley (120); the side of the rotating disk (115) is connected with a fixing column (121); the outer side of the fixing column (121) is sleeved with a collar body (122); the scraper frame (140) is connected to the side of the collar body (122); and the scraper frame (140) is slidably fitted with the material box (114).
2. A pellet extrusion spheronization machine according to claim 1, characterized in that: The end of the placement box (111) is connected to a feed cylinder (123), the feed cylinder (123) is communicated with the placement box (111), and the end of the feed cylinder (123) is threadedly connected to a connection cover (124).
3. A pellet extrusion spheronization machine according to claim 2, characterized in that: The inside of the feeding barrel (123) is connected with a snap ring (125), the snap ring (125) and the inside of the feeding barrel (123) are connected with a telescopic column (130), and a spring (131) is sleeved on the outside of the telescopic column (130).
