Conveying, metering and dispersing device for producing concentrated sulfuric acid from 2-keto-gluconic acid

The device addresses the challenge of sulfuric acid control in 2-ketogluconic acid production by providing a precise conveying and metering system, enhancing operational efficiency and simplifying separation processes.

CN222267065UActive Publication Date: 2024-12-31GUANGJI PHARM (JINING) CO LTD
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Patent Information

Application Number
CN202420486054.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-13
Publication Date
2024-12-31
Estimated Expiration
2034-03-13

AI Technical Summary

Technical Problem

The challenge in the industrial production of sodium D-isoascorbate lies in controlling the amount of concentrated sulfuric acid during transportation, which complicates operations and reduces efficiency due to the formation of calcium-based scale and additional work steps in the production of 2-ketogluconic acid.

Method used

A concentrated sulfuric acid conveying, metering, and dispersing device comprising a supporting frame, clamping frame, storage box, heating device, and components like motors, turntables, and clamping assemblies to facilitate precise sulfuric acid delivery and reaction control, followed by efficient separation of reactants.

Benefits of technology

The device enables precise sulfuric acid delivery and reaction heating, improving efficiency by simplifying operations and enhancing the separation process, thereby reducing labor intensity and increasing productivity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of concentrated sulfuric acid conveying, metering and dispersing, and particularly relates to a concentrated sulfuric acid conveying, metering and dispersing device for producing 2-keto gluconic acid, which comprises a support frame, and a hose is fixed at the top of a reaction kettle through a connecting flange after the reaction kettle is clamped and fixed by a conveying component. A draw-off pump is controlled to convey concentrated sulfuric acid on the inner side of a storage box to the inner side of a collecting sleeve through a guide pipe, and after a specified amount of concentrated sulfuric acid is conveyed, a first motor is controlled to drive a rotary disc to rotate, so that the rotary disc can drive a movable block to move through a circular convex block after rotating, and a limiting device can limit a sliding block; the movable block and the sliding block can slide after being stressed, and the sliding block can drive the piston to slide, so that the concentrated sulfuric acid on the inner side of the collecting sleeve is conveyed to the inner side of the reaction kettle through the hose, the concentrated sulfuric acid reacts with ketogluconic acid, the heating device is controlled to heat the reaction kettle, and the reaction efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concentrated sulfuric acid conveying, metering and dispersing, in particular to a concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid. Background Art

[0002] In the industrial production process of sodium D-isoascorbate, calcium 2-ketogluconate is the main intermediate. Acidification is an important production process. By adding sulfuric acid, calcium 2-keto-D-gluconate is converted into 2-keto-D-gluconic acid. At the same time, calcium ions and sulfate ions form CaSO4 precipitation to achieve the purpose of calcium removal. Otherwise, during the concentration and methanol recovery process, calcium-based oxides will form scale, which will not only affect the yield but also cause difficulties in subsequent treatment;

[0003] When it is used, in the process of producing 2-ketogluconic acid, it is difficult to control the amount of concentrated sulfuric acid during transportation, and the staff needs to measure in advance before unloading, which makes the staff's operation complex and the work efficiency low. After the production of 2-ketogluconic acid is completed, the staff needs to unload it and add it to the freezing tank, and separate it after freezing, which makes the staff have more work steps and makes the staff more time-consuming and labor-intensive. Therefore, we propose a concentrated sulfuric acid transportation metering and dispersing device for producing 2-ketogluconic acid. Summary of the invention

[0004] The utility model aims to provide a concentrated sulfuric acid conveying metering and dispersing device for producing 2-ketogluconic acid, which solves the existing problems.

[0005] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0006] A concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid comprises a supporting frame, a clamping frame is fixedly installed between the inner sides of the supporting frame, a storage box is fixedly installed on the top right of the supporting frame, a fixing frame is fixedly installed on the top of the storage box, and a heating device is fixedly installed on the top left of the supporting frame; a conveying component, the conveying component is installed on the storage box and the fixing frame; and a clamping component is installed on the clamping frame.

[0007] As a further improvement of the above scheme, the conveying assembly includes a first motor, a turntable, a circular protrusion block, a limit device, a movable block, a slider, a mounting frame, a collecting sleeve, a piston, an extraction pump, a conduit, a hose and a connecting flange. The first motor is fixedly mounted on the bottom of the fixing frame, the turntable is fixedly mounted on the output end of the first motor, the circular protrusion block is fixedly mounted on the top of the turntable, the limit device is fixedly mounted on the left and right sides of the top of the storage box, the movable block is arranged on the outside of the circular protrusion block, the slider is slidably mounted between the inner sides of the limit device, the mounting frame is fixedly mounted on the top of the storage box, the collecting sleeve is fixedly mounted between the inner sides of the mounting frame, the piston is fixedly mounted on one side of the slider, the extraction pump is fixedly mounted on the top of the storage box, the conduit is fixedly mounted on the top of the extraction pump, the other end of the conduit is fixedly mounted between the inner sides of the collecting sleeve, the hose is fixedly mounted on one side of the collecting sleeve, and the connecting flange is fixedly mounted on the outside of the hose.

[0008] As a further improvement of the above scheme, the clamping assembly includes a second motor, a drive shaft, a rotating block, a clamping block, a connecting rod and a reactor. The second motor is fixedly mounted on the bottom inner wall of the clamping frame, the drive shaft is fixedly mounted on the output end of the second motor, the rotating block is fixedly mounted on the outside of one end of the drive shaft, the clamping block is slidably mounted on the front and rear sides of the outside of the clamping frame, the connecting rod is rotatably mounted on the left and right sides of the top of the rotating block, the other end of the connecting rod is rotatably mounted on one side of the clamping block, and the reactor is arranged above the heating device.

[0009] As a further improvement of the above solution, the inner diameter of the collecting sleeve is the same as the outer diameter of the piston, and the piston is made of rubber.

[0010] As a further improvement of the above solution, an annular groove is provided on the top of the movable block, and the diameter of the circular protruding block is the same as the width of the annular groove.

[0011] By adopting the above technical solution, the circular protrusion block can drive the movable block to be subjected to force after following the rotation of the turntable. Since the movable block is limited by the slider, the movable block can slide after being subjected to force.

[0012] As a further improvement of the above solution, a limiting groove is provided on one side of the limiting device, and the outer diameter of the sliding block is the same as the inner diameter of the limiting groove.

[0013] As a further improvement of the above solution, the shape of the clamping block is L-shaped, and an arc-shaped cushion is provided on one side of the clamping block.

[0014] By adopting the above technical solution, the L-shaped clamping block makes it easy to rotate one end of the connecting rod and install it above the clamping block, so that the connecting rod can control the clamping block to move in a relative direction, so that the connecting rod can clamp and fix the reactor, and the arc-shaped cushion increases the contact area between the connecting rod and the reactor and has a certain protective effect.

[0015] As a further improvement of the above solution, a fixed slide bar is arranged between one side of the clamping frame, and sliding grooves are opened on the left and right sides of one side of the clamping block, and the outer diameter of the sliding groove is the same as the inner diameter of the fixed slide bar.

[0016] By adopting the above technical solution, the sliding groove is convenient for limiting the clamping block, so that the clamping block can only slide on the outside of the fixed slide rod after being subjected to force, so that the movement of the clamping block is more stable.

[0017] Compared with the prior art, the beneficial effects of the utility model are:

[0018] (1) The utility model is a concentrated sulfuric acid conveying metering and dispersing device for producing 2-ketogluconic acid. Through the conveying component set, after the reactor is clamped and fixed, the hose is fixed to the top of the reactor through the connecting flange, and the extraction pump is controlled to convey the concentrated sulfuric acid inside the storage box to the inside of the collecting sleeve through the conduit. After the specified amount of concentrated sulfuric acid is conveyed, the first motor is controlled to drive the turntable to rotate, so that the turntable can drive the movable block to move through the circular protrusion block after rotation, and the limiting device can limit the movable block and the slider, so that the movable block and the slider can slide after being subjected to force, so that the slider can drive the piston to slide, thereby conveying the concentrated sulfuric acid inside the collecting sleeve to the inside of the reactor through the hose, so that the concentrated sulfuric acid and -ketogluconic acid react, and the heating device is controlled to heat the reactor to improve the reaction efficiency;

[0019] (2) The utility model is a concentrated sulfuric acid conveying metering and dispersing device for producing -keto gluconic acid. Through the provided clamping assembly, after the reaction is completed, the second motor can be controlled to drive the driving shaft to rotate, so that the driving shaft drives the rotating block to rotate, so that the rotating block drives the connecting rods on both sides to move, and the connecting rods drive the clamping block to move relative to each other, so that the clamping block cancels the clamping and fixing of the reactor, so that the reactor can be disassembled, so that the reactor and the -keto gluconic acid inside it can be cooled and separated, so that the work efficiency is improved. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0021] Figure 1 This is a three-dimensional structural schematic diagram of a concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid proposed by the utility model;

[0022] Figure 2 This is a partial three-dimensional structural schematic diagram of a concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid proposed by the utility model;

[0023] Figure 3 for Figure 2 Schematic diagram of the structure of part A in FIG.

[0024] Figure 4 This is a partial three-dimensional structural schematic diagram of a concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid proposed by the utility model.

[0025] In the figure: 1. Support frame; 2. Clamping frame; 3. Storage box; 4. Fixed frame; 5. Heating device; 6. First motor; 7. Turntable; 8. Circular raised block; 9. Limiting device; 10. Movable block; 11. Slider; 12. Mounting frame; 13. Collecting sleeve; 14. Piston; 15. Extraction pump; 16. Conduit; 17. Hose; 18. Connecting flange; 19. Second motor; 20. Drive shaft; 21. Rotating block; 22. Clamping block; 23. Connecting rod; 24. Reactor. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0027] refer to Figure 1-4 A concentrated sulfuric acid conveying, metering and dispersing device for producing 2-ketogluconic acid comprises a supporting frame 1, a clamping frame 2 is fixedly installed between the inner sides of the supporting frame 1, a storage box 3 is fixedly installed on the top right of the supporting frame 1, a fixing frame 4 is fixedly installed on the top of the storage box 3, and a heating device 5 is fixedly installed on the top left of the supporting frame 1; a conveying component, the conveying component is installed on the storage box 3 and the fixing frame 4; and a clamping component is installed on the clamping frame 2.

[0028] In this embodiment, the conveying assembly includes a first motor 6, a turntable 7, a circular raised block 8, a limit device 9, a movable block 10, a slider 11, a mounting frame 12, a collecting sleeve 13, a piston 14, an extraction pump 15, a conduit 16, a hose 17 and a connecting flange 18. The first motor 6 is fixedly mounted at the bottom of the fixed frame 4, the turntable 7 is fixedly mounted at the output end of the first motor 6, the circular raised block 8 is fixedly mounted on the top of the turntable 7, the limit device 9 is fixedly mounted on the left and right sides of the top of the storage box 3, and the movable block 10 is arranged on the circular raised block 8. On the outside, the slider 11 is slidably installed between the inner sides of the limit device 9, the mounting frame 12 is fixedly installed on the top of the storage box 3, the collecting sleeve 13 is fixedly installed between the inner sides of the mounting frame 12, the piston 14 is fixedly installed on one side of the slider 11, the extraction pump 15 is fixedly installed on the top of the storage box 3, the conduit 16 is fixedly installed on the top of the extraction pump 15, the other end of the conduit 16 is fixedly installed between the inner sides of the collecting sleeve 13, the hose 17 is fixedly installed on one side of the collecting sleeve 13, and the connecting flange 18 is fixedly installed on the outside of the hose 17.

[0029] In this embodiment, the clamping assembly includes a second motor 19, a drive shaft 20, a rotating block 21, a clamping block 22, a connecting rod 23 and a reactor 24. The second motor 19 is fixedly mounted on the bottom inner wall of the clamping frame 2, the drive shaft 20 is fixedly mounted on the output end of the second motor 19, the rotating block 21 is fixedly mounted on the outside of one end of the drive shaft 20, the clamping block 22 is slidably mounted on the front and rear sides of the outside of the clamping frame 2, the connecting rod 23 is rotatably mounted on the left and right sides of the top of the rotating block 21, and the other end of the connecting rod 23 is rotatably mounted on one side of the clamping block 22, and the reactor 24 is arranged above the heating device 5.

[0030] In this embodiment, the inner diameter of the collecting sleeve 13 is the same as the outer diameter of the piston 14 , and the piston 14 is made of rubber.

[0031] In this embodiment, an annular groove is formed on the top of the movable block 10, and the diameter of the circular protruding block 8 is the same as the width of the annular groove.

[0032] In this embodiment, a limiting groove is provided on one side of the limiting device 9, and the outer diameter of the sliding block 11 is the same as the inner diameter of the limiting groove.

[0033] In this embodiment, the shape of the clamping block 22 is L-shaped, and an arc-shaped cushion is provided on one side of the clamping block 22 .

[0034] In this embodiment, a fixed slide bar is provided between one side of the clamping frame 2, and sliding grooves are provided on the left and right sides of one side of the clamping block 22, and the outer diameter of the sliding groove is the same as the inner diameter of the fixed slide bar.

[0035] The implementation principle of one embodiment of the present application is as follows: after the reactor 24 is clamped and fixed, the hose 17 is fixed to the top of the reactor 24 through the connecting flange 18, and the extraction pump 15 is controlled to transport the concentrated sulfuric acid inside the storage box 3 to the inside of the collecting sleeve 13 through the conduit 16. After the specified amount of concentrated sulfuric acid is transported, the first motor 6 is controlled to drive the turntable 7 to rotate, so that the turntable 7 can drive the movable block 10 to move through the circular protrusion block 8 after rotation, and the limiting device 9 can limit the movable block 10 and the slider 11, so that the movable block 10 and the slider 11 can slide after being subjected to force, so that the slider 11 can drive the piston 14 to slide, thereby collecting the inner side of the sleeve 13. The concentrated sulfuric acid is transported to the inner side of the reactor 24 through the hose 17, so that the concentrated sulfuric acid and 2-ketogluconic acid react, and the heating device 5 is controlled to heat the reactor 24 to improve the reaction efficiency; after the reaction is completed, the second motor 19 can be controlled to drive the drive shaft 20 to rotate, so that the drive shaft 20 drives the rotating block 21 to rotate, so that the rotating block 21 drives the connecting rods 23 on both sides to move, and the connecting rods 23 drive the clamping block 22 to move relative to each other, so that the clamping block 22 cancels the clamping and fixing of the reactor 24, so that the reactor 24 can be disassembled, so that the reactor 24 and the 2-ketogluconic acid inside it are cooled and separated, so that the work efficiency is improved.

[0036] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0037] The above is a detailed introduction to a concentrated sulfuric acid conveying metering and dispersing device for producing 2-ketogluconic acid provided by the utility model. Specific embodiments are used in this article to illustrate the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. A concentrated sulfuric acid delivery metering and dispersing device for producing 2-ketogluconic acid, characterized in that: include: A support frame (1), a clamping frame (2) is fixedly installed between the inner sides of the support frame (1), a material storage box (3) is fixedly installed on the top right of the support frame (1), a fixing frame (4) is fixedly installed on the top of the material storage box (3), and a heating device (5) is fixedly installed on the top left of the support frame (1); A conveying assembly, wherein the conveying assembly is mounted on a material storage box (3) and a fixed frame (4); the conveying assembly comprises a first motor (6), a rotating disk (7), a circular protrusion (8), a limiting device (9), a movable block (10), a slider (11), a mounting frame (12), a collecting sleeve (13), a piston (14), an extraction pump (15), a conduit (16), a hose (17) and a connecting flange (18), wherein the first motor (6) is fixedly mounted on the bottom of the fixed frame (4), the rotating disk (7) is fixedly mounted on the output end of the first motor (6), the circular protrusion (8) is fixedly mounted on the top of the rotating disk (7), the limiting device (9) is fixedly mounted on the left and right sides of the top of the material storage box (3), and the movable block (10) is fixedly mounted on the left and right sides of the top of the material storage box (3). ) is arranged on the outer side of the circular protruding block (8), the slider (11) is slidably mounted between the inner sides of the limiting device (9), the mounting frame (12) is fixedly mounted on the top of the material storage box (3), the collecting sleeve (13) is fixedly mounted between the inner sides of the mounting frame (12), the piston (14) is fixedly mounted on one side of the slider (11), the extraction pump (15) is fixedly mounted on the top of the material storage box (3), the conduit (16) is fixedly mounted on the top of the extraction pump (15), the other end of the conduit (16) is fixedly mounted between the inner sides of the collecting sleeve (13), the hose (17) is fixedly mounted on one side of the collecting sleeve (13), and the connecting flange (18) is fixedly mounted on the outer side of the hose (17); A clamping assembly, wherein the clamping assembly is mounted on a clamping frame (2).

2. A concentrated sulfuric acid conveying and metering dispersing device for producing 2-ketogluconic acid according to claim 1, characterized in that: The clamping assembly comprises a second motor (19), a drive shaft (20), a rotating block (21), a clamping block (22), a connecting rod (23) and a reaction kettle (24); the second motor (19) is fixedly mounted on the bottom inner wall of the clamping frame (2); the drive shaft (20) is fixedly mounted on the output end of the second motor (19); the rotating block (21) is fixedly mounted on the outer side of one end of the drive shaft (20); the clamping block (22) is slidably mounted on the front and rear sides of the outer side of the clamping frame (2); the connecting rod (23) is rotatably mounted on the left and right sides of the top of the rotating block (21); the other end of the connecting rod (23) is rotatably mounted on one side of the clamping block (22); and the reaction kettle (24) is arranged above the heating device (5).

3. A concentrated sulfuric acid conveying and metering dispersing device for producing 2-ketogluconic acid according to claim 1, characterized in that: The inner diameter of the collecting sleeve (13) is the same as the outer diameter of the piston (14), and the piston (14) is made of rubber.

4. The concentrated sulfuric acid conveying and metering dispersing device for producing 2-ketogluconic acid according to claim 1, characterized in that: An annular groove is provided on the top of the movable block (10), and the diameter of the circular protruding block (8) is the same as the width of the annular groove.

5. The concentrated sulfuric acid conveying and metering dispersing device for producing 2-ketogluconic acid according to claim 1, characterized in that: A limiting groove is provided on one side of the limiting device (9), and the outer diameter of the sliding block (11) is the same as the inner diameter of the limiting groove.

6. The concentrated sulfuric acid conveying metering and dispersing device for producing 2-ketogluconic acid according to claim 2, characterized in that: The clamping block (22) is L-shaped, and an arc-shaped cushion is provided on one side of the clamping block (22).

7. The concentrated sulfuric acid conveying metering and dispersing device for producing 2-ketogluconic acid according to claim 2, characterized in that: A fixed slide bar is arranged between one side of the clamping frame (2), and sliding grooves are provided on the left and right sides of one side of the clamping block (22), and the outer diameter of the sliding groove is the same as the inner diameter of the fixed slide bar.