Leakage-proof decomposing device for chlorate

The leak-proof decomposition device addresses low efficiency and explosion risks by implementing ventilation and fixing mechanisms for continuous air circulation and filter plate replacement, ensuring safe and efficient chlorate decomposition.

CN222267105UActive Publication Date: 2024-12-31CANGZHOU JULONG CHEM IND CO LTD
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Patent Information

Application Number
CN202421039490.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2024-12-31
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

Existing chlorate decomposition devices suffer from low decomposition efficiency, unstable operation, and the inability to timely discharge chlorine dioxide, leading to accumulation and potential explosions.

Method used

A leak-proof decomposition device equipped with ventilation mechanisms and a fixing mechanism, featuring an air extraction component, air filtering component, locking assembly, supporting assembly, and positioning assembly, which allows for continuous air circulation and easy filter plate replacement.

Benefits of technology

Ensures safe operation by preventing chlorine dioxide accumulation through continuous air circulation and facilitates easy filter plate replacement, enhancing safety and operational efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of alkali production industry, and discloses a leakage-proof decomposing device for chlorate, which comprises a blanking box, a decomposing tank fixedly connected to the bottom of the blanking box, a feeding pipe fixedly connected to the top of the blanking box, ventilation mechanisms arranged in the left side and the right side of the blanking box, and a fixing mechanism arranged on the right side of the blanking box. The ventilation mechanism comprises an air exhaust assembly and an air filtering assembly, the air exhaust assembly is arranged on the left side of the discharging box, the air filtering assembly is arranged on the right side of the discharging box, the fixing mechanism comprises clamping assemblies, supporting assemblies and a positioning assembly, the clamping assemblies are arranged in the front side and the rear side of the air filtering assembly, and the supporting assemblies are arranged on the upper side and the lower side of the clamping assemblies. According to the leakage-proof decomposing device for chlorate, through the arranged ventilation mechanism, a worker only needs to start an exhaust fan to drive air in the discharging box to enter an exhaust pipe to be exhausted, so that the air in the discharging box can keep circulating, the explosion risk caused by excessive accumulation of chlorine dioxide is avoided, and the safety of the worker is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of alkali making industry, in particular to a leakage-proof decomposition device for chlorate. Background Art

[0002] The salts formed by chloric acid contain trigonal pyramidal chlorate ions, in which the oxidation state of the chlorine atom is +5. Chlorate is highly oxidizing, so it should be stored away from organic materials and reducing substances. The current synthesis method is the chemical removal method of chlorate, which uses steam to heat part of the light salt water diverted from electrolysis to 95°C, and then adds 31% hydrochloric acid (acidity of about 2.3 mol / l) to the heated light salt water. The mixed light salt water enters the chlorate decomposition tank, and the chlorate decomposes into chlorine and sodium chloride. During the reaction, chlorine dioxide is produced, which is a flammable and explosive gas and can easily cause production accidents.

[0003] According to the patent website's publication of "An Efficient Chlorate Decomposition Device (Publication Number: CN 208235004U; Application Number: 201820420732.X)", the above application optimizes the problem that: 'At present, the domestic chlor-alkali industry generally adopts a tank-type chlorate decomposition tank, that is, the salt water enters from the bottom of the decomposition tank and overflows from the middle and upper parts. The equipment with this structure has low decomposition efficiency and unstable operation'. However, when the decomposition device in the above application is in use, it is impossible to discharge the chlorine dioxide generated during the reaction in a timely manner, which easily leads to a large amount of chlorine dioxide accumulation and explosion. Utility Model Content

[0004] The purpose of the utility model is to provide a leak-proof decomposition device for chlorate to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a leak-proof decomposition device for chlorate, comprising a feed box, a decomposition tank is fixedly connected to the bottom of the feed box, a feed pipe is fixedly connected to the top of the feed box, ventilation mechanisms are arranged on the left and right sides of the feed box, and a fixing mechanism is arranged on the right side of the feed box.

[0006] The ventilation mechanism comprises an air extraction component and an air filtering component. The air extraction component is arranged on the left side of the material discharge box, and the air filtering component is arranged on the right side of the material discharge box.

[0007] The fixing mechanism includes a locking assembly, a supporting assembly and a positioning assembly. The locking assembly is arranged in the front and rear sides of the air filter assembly, the supporting assembly is arranged in the upper and lower sides of the locking assembly, and the positioning assembly is arranged in the locking assembly and the supporting assembly.

[0008] Preferably, the exhaust assembly comprises a fixed box, the fixed box is fixedly connected to the left side of the unloading box, an exhaust fan is fixedly connected inside the fixed box, and the exhaust fan is fixedly connected to the left side of the fixed box.

[0009] Preferably, the air filter assembly includes a fixed frame, the fixed frame is fixedly connected to the right side of the discharge box, a card frame is sleeved in the fixed frame, a filter plate is fixedly connected in the card frame, and a handle is fixedly connected to the right side of the card frame.

[0010] Preferably, the positioning assembly includes a card plate, which is sleeved in the front and rear sides of the fixed frame, and the card plate is clamped in the front and rear sides of the handle one, the outer side of the card plate is fixedly connected to a fixed tube, and the outer side of the fixed tube is fixedly connected to the handle two.

[0011] Preferably, the support assembly includes a sleeve, and the sleeve is arranged on the upper and lower sides of the fixed cylinder. The left side of the sleeve is fixedly connected with a fixed block, and the fixed block is fixedly connected to the right side of the discharge box.

[0012] Preferably, the positioning assembly includes a clamping rod, which is sleeved on the fixed tube and the inner ring of the sleeve, the top of the clamping rod is fixedly connected to a limiting plate, the bottom of the limiting plate is fitted with the top of the sleeve above, and the top of the limiting plate is fixedly connected to a lifting ring.

[0013] Compared with the prior art, the utility model provides a leak-proof decomposition device for chlorate, which has the following beneficial effects:

[0014] 1. The leak-proof decomposition device for chlorate has a ventilation mechanism, and the staff only needs to start the exhaust fan to drive the air in the material box to be discharged into the exhaust pipe, so that the air in the material box can be kept circulating without accumulating too much chlorine dioxide and posing the risk of explosion, thereby increasing the safety of the staff.

[0015] 2. The leak-proof decomposition device for chlorate has a fixing mechanism, and the card plate is connected to the fixing frame and the card frame to complete the positioning of the filter plate, so that the staff can replace the filter plate by disassembling and assembling the card rod and the card plate, which is simple to operate and convenient for the staff to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative labor:

[0017] Figure 1 It is a front schematic diagram of the utility model;

[0018] Figure 2 This is a front sectional view of the utility model;

[0019] Figure 3 It is a cross-sectional view of the structure of the exhaust component;

[0020] Figure 4 It is an exploded view of part of the structure of the utility model;

[0021] Figure 5 It is a schematic diagram of the partial structure of the card position component;

[0022] Figure 6 This is an exploded view of the fixed mechanism structure.

[0023] In the figure: 1. ventilation mechanism; 11. exhaust assembly; 1101. fixed box; 1102. exhaust fan; 1103. exhaust pipe; 12. air filter assembly; 1201. fixed frame; 1202. clamping frame; 1203. filter plate; 1204. handle one; 2. fixing mechanism; 21. clamping assembly; 2101. clamping plate; 2102. fixed cylinder; 2103. handle two; 22. support assembly; 2201. sleeve; 2202. fixed block; 23. positioning assembly; 2301. clamping rod; 2302. limit plate; 2303. lifting ring; 3. discharge box; 31. feed pipe; 4. decomposition tank. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0026] The utility model provides a technical solution:

[0027] Embodiment 1

[0028] Combination Figures 1 to 4A leak-proof decomposition device for chlorate includes a feed box 3, a decomposition tank 4 is fixedly connected to the bottom of the feed box 3, a feed pipe 31 is fixedly connected to the top of the feed box 3, ventilation mechanisms 1 are arranged on the left and right sides of the feed box 3, and a fixing mechanism 2 is arranged on the right side of the feed box 3.

[0029] The ventilation mechanism 1 includes an air extraction component 11 and an air filter component 12 . The air extraction component 11 is arranged on the left side of the material box 3 , and the air filter component 12 is arranged on the right side of the material box 3 .

[0030] The exhaust assembly 11 includes a fixed box 1101, which is fixedly connected to the left side of the unloading box 3. An exhaust fan 1102 is fixedly connected inside the fixed box 1101. The exhaust fan 1102 is fixedly connected to the left side of the fixed box 1101. The air filter assembly 12 includes a fixed frame 1201, which is fixedly connected to the right side of the unloading box 3. A card frame 1202 is sleeved inside the fixed frame 1201. A filter plate 1203 is fixedly connected inside the card frame 1202. A handle 1204 is fixedly connected to the right side of the card frame 1202.

[0031] Furthermore, the staff only needs to start the exhaust fan 1102 to drive the air in the material box 3 into the exhaust pipe 1103 for discharge, so that the air in the material box 3 can keep circulating without accumulating too much chlorine dioxide and posing the risk of explosion, thereby increasing the safety of the staff.

[0032] Embodiment 2

[0033] See also Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 On the basis of the first embodiment, it is further obtained that the fixing mechanism 2 includes a locking component 21, a supporting component 22 and a positioning component 23. The locking component 21 is arranged in the front and rear sides of the air filter component 12, the supporting component 22 is arranged in the upper and lower sides of the locking component 21, and the positioning component 23 is arranged in the locking component 21 and the supporting component 22.

[0034] The clamping assembly 21 includes a clamping plate 2101, which is sleeved on the front and rear sides of the fixed frame 1201, and the clamping plate 2101 is clamped on the front and rear sides of the handle 1 1204. The outer side of the clamping plate 2101 is fixedly connected to a fixed cylinder 2102, and the outer side of the fixed cylinder 2102 is fixedly connected to a handle 2 2103. The supporting assembly 22 includes a sleeve 2201, which is arranged on the upper and lower sides of the fixed cylinder 2102, and a fixed block 2202 is fixedly connected to the left side of the sleeve 2201, and the fixed block 2202 is fixedly connected to the right side of the unloading box 3. The positioning assembly 23 includes a clamping rod 2301, which is sleeved on the fixed cylinder 2102 and the inner circle of the sleeve 2201, and the top of the clamping rod 2301 is fixedly connected to a limiting plate 2302, the bottom of the limiting plate 2302 is in contact with the top of the sleeve 2201 above, and the top of the limiting plate 2302 is fixedly connected to a lifting ring 2303.

[0035] Furthermore, the card plate 2101 is connected to the fixed frame 1201 and the card frame 1202 to complete the positioning of the filter plate 1203, so that the staff can replace the filter plate 1203 by disassembling and assembling the card rod 2301 and the card plate 2101, which is simple to operate and convenient for the staff to use.

[0036] In actual operation, when the device is used, the exhaust fan 1102 is started, and the exhaust fan 1102 is started to extract the air in the material box 3 to the exhaust pipe 1103 for discharge, so that the air containing chlorine dioxide in the material box 3 will not accumulate in the material box 3. After the air in the material box 3 is discharged, the internal air pressure decreases. At this time, the fresh air from the outside enters the material box 3 from right to left to fill the vacancy of the air in the material box 3. Keeping the exhaust fan 1102 started means completing the continuous renewal of the air in the material box 3.

[0037] When the filter plate 1203 needs to be replaced, the staff first pulls the lifting ring 2303 upwards, and the lifting ring 2303 drives the clamping rod 2301 upwards through the limit plate 2302, and the clamping rod 2301 moves upward to disengage from the connection with the fixed cylinder 2102 and the sleeve 2201. Then the staff pulls the handle 2103 to move outward, and the handle 2103 moves outward to drive the clamping plate 2101 to move outward through the fixed cylinder 2102. The clamping plate 2101 moves outward to disengage from the fixed frame 1201 and the clamping frame 1202. Then the staff can hold the handle 1204 to drive the filter plate 1203 to move to the right. At this time, the disassembly of the filter plate 1203 is completed, and then the above operation can be performed in reverse to install the new filter plate 1203 into the fixed frame 1201.

[0038] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the statement "comprise a ..." do not exclude the presence of other identical elements in the process, method, article or device including the elements.

Claims

1. A leak-proof decomposition device for chlorate, comprising a feed box (3), characterized in that: The bottom of the material box (3) is fixedly connected to a decomposition tank (4), the top of the material box (3) is fixedly connected to a feeding pipe (31), ventilation mechanisms (1) are arranged on the left and right sides of the material box (3), and a fixing mechanism (2) is arranged on the right side of the material box (3); The ventilation mechanism (1) comprises an air extraction component (11) and an air filter component (12), wherein the air extraction component (11) is arranged on the left side of the material discharge box (3), and the air filter component (12) is arranged on the right side of the material discharge box (3); The fixing mechanism (2) comprises a locking assembly (21), a supporting assembly (22) and a positioning assembly (23); the locking assembly (21) is arranged in the front and rear sides of the air filter assembly (12); the supporting assembly (22) is arranged in the upper and lower sides of the locking assembly (21); and the positioning assembly (23) is arranged in the locking assembly (21) and the supporting assembly (22).

2. A leak-proof decomposition device for chlorate according to claim 1, characterized in that: The exhaust assembly (11) comprises a fixed box (1101), the fixed box (1101) is fixedly connected to the left side of the unloading box (3), an exhaust fan (1102) is fixedly connected inside the fixed box (1101), and the left side of the fixed box (1101) is fixedly connected to the exhaust fan (1102).

3. A leak-proof decomposition device for chlorate according to claim 1, characterized in that: The air filter assembly (12) comprises a fixed frame (1201), the fixed frame (1201) is fixedly connected to the right side of the discharge box (3), a clamping frame (1202) is sleeved in the fixed frame (1201), a filter plate (1203) is fixedly connected in the clamping frame (1202), and a handle (1204) is fixedly connected to the right side of the clamping frame (1202).

4. A leak-proof decomposition device for chlorate according to claim 1, characterized in that: The clamping assembly (21) comprises a clamping plate (2101), the clamping plate (2101) is sleeved on the front and rear sides of the fixed frame (1201), the clamping plate (2101) is clamped on the front and rear sides of the handle 1 (1204), the outer side of the clamping plate (2101) is fixedly connected to a fixed tube (2102), and the outer side of the fixed tube (2102) is fixedly connected to the handle 2 (2103).

5. A leak-proof decomposition device for chlorate according to claim 1, characterized in that: The support assembly (22) comprises a sleeve (2201), the sleeve (2201) is arranged on the upper and lower sides of the fixed cylinder (2102), the left side of the sleeve (2201) is fixedly connected to a fixed block (2202), and the fixed block (2202) is fixedly connected to the right side of the discharge box (3).

6. A leak-proof decomposition device for chlorate according to claim 1, characterized in that: The positioning assembly (23) comprises a clamping rod (2301), the clamping rod (2301) is sleeved on the fixing tube (2102) and the inner ring of the sleeve (2201), the top of the clamping rod (2301) is fixedly connected to a limiting plate (2302), the bottom of the limiting plate (2302) is in contact with the top of the sleeve (2201) above, and the top of the limiting plate (2302) is fixedly connected to a lifting ring (2303).