Industrial robot clamp for hot forging

By designing industrial robot fixtures for hot forging with adjustment mechanism and motor drive, the problem of traditional fixtures being unable to rotate is solved, and the automatic rotation of the workpiece during the hot forging process is achieved, which improves work efficiency and simplicity of operation.

CN222268574UActive Publication Date: 2024-12-31新乡市海飞锻造有限公司
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Patent Information

Application Number
CN202420857385.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-24
Publication Date
2024-12-31
Estimated Expiration
2034-04-24

AI Technical Summary

Technical Problem

Traditional industrial robot fixtures for hot forging cannot rotate during the hot forging of workpieces, resulting in cumbersome operation and reducing work efficiency.

Method used

An industrial robot fixture for hot forging including a shell, a adjustment mechanism and a clamping shell is designed. The workpiece rotates during the hot forging process of the workpiece by adjusting mechanism, and a gear and worm system is driven by a motor, combining a bidirectional threaded screw and teeth. Slats to realize the rotation of the clamping block.

Benefits of technology

It improves the work efficiency of hot forging workpieces, simplifies operations, realizes automatic rotation during hot forging, reduces manual intervention, and improves production efficiency.

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Abstract

The utility model discloses an industrial robot clamp for hot forging. The industrial robot clamp comprises an outer shell, an adjusting mechanism and a clamping shell. Uniformly-distributed heat dissipation holes are formed in the upper side wall of the shell, a rotating plate is arranged on the rear side of the bottom wall of the shell, a main shaft is rotationally connected into a mounting hole formed in the middle of the rotating plate, the front end of the main shaft penetrates through a rotating hole formed in the front side wall of the shell, and connecting plates are arranged at the left end and the right end of the rear side wall of the shell; the clamping shell is installed on the front end face of the main shaft through bolts, and clamping blocks are slidably connected to the left end and the right end in a sliding groove formed in the front side wall of the clamping shell; the adjusting mechanism is arranged in the shell and matched with the main shaft, the industrial robot clamp for hot forging further comprises a control switch set, the control switch set is arranged on the left side face of the shell, after a workpiece is clamped, the workpiece can rotate in the hot forging process of the workpiece, operation is simple, and the working efficiency is improved. And the work efficiency of hot forging of the workpiece is greatly improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of hot forging, in particular to an industrial robot clamp for hot forging. Background Art

[0002] Hot forging is a metalworking process in which the metal is heated at high temperature to sufficient plasticity, and then formed into the desired shape by pressure or impact. This process is usually carried out at about 70% to 90% of the metal's melting point to ensure that the material is sufficiently deformable. Hot forging is often used to manufacture high-strength, high-quality, and complex-shaped metal parts. It can increase the density and mechanical properties of the metal and eliminate internal defects. Common hot forging processes include hammer forging, press forging, and extrusion forging;

[0003] Some traditional industrial robot fixtures for hot forging generally perform single clamping. If the workpiece needs to be rotated during the forging process, the staff will remove the workpiece, rotate it, and then clamp the workpiece again;

[0004] There are some problems. The workpiece cannot be rotated during hot forging and needs to be rotated manually, which is cumbersome and reduces the work efficiency of hot forging. For this reason, we propose an industrial robot fixture for hot forging. Utility Model Content

[0005] The technical problem to be solved by the utility model is to overcome the existing defects and provide an industrial robot clamp for hot forging. After clamping the workpiece, the workpiece can be rotated during the hot forging process of the workpiece. The operation is simple, the work efficiency of the hot forging of the workpiece is greatly improved, and the problems in the background technology can be effectively solved.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an industrial robot fixture for hot forging, comprising a housing, an adjustment mechanism and a clamping shell;

[0007] Shell: The upper side wall is provided with evenly distributed heat dissipation holes, a rotating plate is provided on the rear side of the bottom wall of the shell, a main shaft is rotatably connected in the mounting hole provided in the middle of the rotating plate, the front end of the main shaft passes through the rotating hole provided in the front side wall of the shell, and connecting plates are provided at both left and right ends of the rear side wall of the shell;

[0008] Clamping shell: It is installed on the front end surface of the main shaft by bolts, and the left and right ends of the slide groove opened on the front side wall of the clamping shell are slidably connected with clamping blocks;

[0009] Adjustment mechanism: It is arranged inside the shell. The adjustment mechanism is installed in conjunction with the main shaft. After clamping the workpiece, the workpiece can be rotated during the hot forging process of the workpiece. The operation is simple and the work efficiency of the hot forging of the workpiece is greatly improved.

[0010] Furthermore, it also includes a control switch group, which is arranged on the left side of the shell, and the input end of the control switch group is electrically connected to an external power supply for stable control.

[0011] Furthermore, it also includes a slider and a bidirectional threaded screw, which is rotatably connected between the rotating grooves opened on the left and right inner walls of the clamping shell. The left and right ends of the bidirectional threaded screw are threadedly connected with sliders, and the front end of the slider is fixedly connected to the rear end of the longitudinally adjacent clamping block, so as to facilitate clamping of the workpiece that needs hot forging.

[0012] Furthermore, the adjustment mechanism includes a mounting barrel and a rack plate, the mounting barrel is fixedly connected to the front inner wall of the shell, the main shaft is located inside the mounting barrel, the rack plate is slidably connected between the guide grooves opened on the left and right sides of the upper end of the mounting barrel, an avoidance groove corresponding to the rack plate is opened in the middle of the front side wall of the shell, a gear is fixedly sleeved in the middle of the outer arc surface of the bidirectional threaded screw, and the gear is meshingly connected to the rack plate to facilitate driving the clamping assembly.

[0013] Furthermore, the adjustment mechanism also includes an adjusting gear, a rotating shaft, a worm wheel and a worm. Mounting plates are provided at the front ends of the left and right sides of the bottom wall of the shell. A rotating shaft is rotatably connected between the two mounting plates. An adjusting gear is provided in the middle of the outer arc surface of the rotating shaft. The adjusting gear is meshingly connected to the rack plate. A worm wheel is provided on the left side of the outer arc surface of the rotating shaft. A support plate is provided on the left inner wall of the shell. The front side surface of the support plate is rotatably connected to the worm. The worm is meshingly connected to the worm wheel for easy adjustment.

[0014] Furthermore, the adjustment mechanism also includes an adjustment plate, which is arranged on the rear side of the bottom wall of the outer shell, and a motor is installed on the left end of the rear side surface of the adjustment plate through bolts, the input end of the motor is electrically connected to the output end of the control switch group, and the output shaft of the motor passes through the rear side wall of the adjustment plate and is fixedly connected to the center of the rear end surface of the worm gear for stable driving.

[0015] Furthermore, the adjusting mechanism also includes pinion 1 and a pin shaft. The right end of the front side surface of the adjusting plate is rotatably connected to pinion 1 through the pin shaft. Pinion 2 is provided on the rear side of the outer arc surface of the main shaft. Pinion 2 is meshingly connected to pinion 1. An adjusting motor is installed on the right end of the rear side surface of the adjusting mechanism through bolts. The input end of the adjusting motor is electrically connected to the output end of the control switch group. The output shaft of the adjusting motor is fixedly connected to the rear end of the pin shaft. The stable drive facilitates the rotation of the workpiece during the hot forging process.

[0016] Compared with the prior art, the beneficial effects of the utility model are: the industrial robot fixture for hot forging has the following advantages:

[0017] The staff can operate the adjustment mechanism to rotate the workpiece according to the specific request. The staff operates the control switch group. After the control switch group is adjusted, the adjustment motor starts to drive, and the output shaft of the adjustment motor drives the pin shaft to rotate, and drives the pinion one to rotate synchronously. When meshing with the pinion one, the pinion two starts to rotate, driving the main shaft to rotate, driving the clamping shell to rotate, driving the clamping block to rotate, and driving the workpiece to be hot forged to rotate (in this process, the clamping shell rotates, driving the bidirectional threaded screw to rotate, driving the gear to rotate, and the left and right sides of the teeth of the rack plate are arc chamfered to provide rotation avoidance for the gear), thereby completing the rotation requirement of the hot forged workpiece and facilitating the rotation of the workpiece during the hot forging process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 It is a schematic diagram of the structure of the utility model in a left side cross-section;

[0020] Figure 3 It is a structural schematic diagram of a partial cross-section of the adjustment mechanism of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the utility model enlarged at A;

[0022] Figure 5 It is a schematic diagram of the structure enlarged at B of the utility model.

[0023] In the figure: 1 housing, 101 heat dissipation hole, 2 adjustment mechanism, 21 adjustment plate, 22 pinion 1, 23 pin shaft, 24 mounting barrel, 25 rack plate, 26 adjustment gear, 27 rotating shaft, 28 worm gear, 29 worm, 3 main shaft, 31 pinion 2, 4 gear, 5 mounting plate, 6 support plate, 7 rotating plate, 8 motor, 9 adjustment motor, 10 clamping shell, 11 clamping block, 12 slider, 13 bidirectional threaded screw, 14 connecting plate, 15 control switch group. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5, This embodiment provides a technical solution: an industrial robot fixture for hot forging, comprising a housing 1, an adjustment mechanism 2 and a clamping shell 10, and also comprising a control switch group 15, the control switch group 15 is arranged on the left side of the housing 1, and the input end of the control switch group 15 is electrically connected to an external power supply;

[0026] Shell 1: The upper side wall is provided with evenly distributed heat dissipation holes 101, a rotating plate 7 is provided on the rear side of the bottom wall of the shell 1, a main shaft 3 is rotatably connected in a mounting hole provided in the middle of the rotating plate 7, the front end of the main shaft 3 passes through the rotating hole provided in the front side wall of the shell 1, and connecting plates 14 are provided at both left and right ends of the rear side wall of the shell 1 for easy installation;

[0027] The clamping shell 10 is installed on the front end face of the spindle 3 by bolts. The left and right ends of the slide groove opened on the front side wall of the clamping shell 10 are slidably connected with the clamping blocks 11. The clamping shell 10 also includes a slider 12 and a bidirectional threaded screw 13. The bidirectional threaded screw 13 is rotatably connected between the rotating grooves opened on the left and right inner walls of the clamping shell 10. The left and right ends of the bidirectional threaded screw 13 are threadedly connected with the slider 12. The front end of the slider 12 is fixedly connected to the rear end of the longitudinally adjacent clamping block 11.

[0028] Adjustment mechanism 2: It is arranged inside the housing 1. The adjustment mechanism 2 is installed in conjunction with the main shaft 3. The adjustment mechanism 2 includes a mounting barrel 24 and a rack plate 25. The mounting barrel 24 is fixedly connected to the front inner wall of the housing 1. The main shaft 3 is located inside the mounting barrel 24. The rack plate 25 is slidably connected between the guide grooves opened on the left and right sides of the upper end of the mounting barrel 24. An avoidance groove corresponding to the rack plate 25 is opened in the middle of the front side wall of the housing 1. A gear 4 is fixedly sleeved in the middle of the outer arc surface of the bidirectional threaded screw 13. The gear 4 is meshed and connected with the rack plate 25 (in order to ensure that the gear 4 does not collide with the rack plate 25 when rotating around the main shaft 3, the upper edges of the left and right ends of the rack plate 25 should not collide with the lower edge of the downward teeth of the gear 4 during the rotation. The circle generated by the rotation around the main shaft 3 The circular edge line of the circular path is tangent, and is located inside the circular edge line of the circular path), the adjusting mechanism 2 also includes an adjusting gear 26, a rotating shaft 27, a worm wheel 28 and a worm 29. The front ends of the left and right sides of the bottom wall of the shell 1 are provided with mounting plates 5, and the rotating shaft 27 is rotatably connected between the two mounting plates 5. An adjusting gear 26 is provided in the middle of the outer arc surface of the rotating shaft 27, and the adjusting gear 26 is meshingly connected with the rack plate 25. A worm wheel 28 is provided on the left side of the outer arc surface of the rotating shaft 27. A support plate 6 is provided on the left inner wall of the shell 1, and a worm 29 is rotatably connected to the front side of the support plate 6. The worm 29 is meshingly connected with the worm wheel 28. The adjusting mechanism 2 also includes an adjusting plate 21, which is arranged on the rear side of the bottom wall of the shell 1. A motor 8 is installed on the left end of the rear side surface of the adjusting plate 21 through bolts. The motor The input end of the motor 8 is electrically connected to the output end of the control switch group 15. The output shaft of the motor 8 passes through the rear side wall of the adjustment plate 21 and is fixedly connected to the center of the rear end surface of the worm 29. The adjustment mechanism 2 also includes a pinion 22 and a pinion 23. The right end of the front side surface of the adjustment plate 21 is rotatably connected to the pinion 22 through the pinion 23. The rear side of the outer arc surface of the main shaft 3 is provided with a pinion 21, and the pinion 21 is meshed with the pinion 22. The right end of the rear side surface of the adjustment mechanism 2 is installed with an adjustment motor 9 through a bolt. The input end of the adjustment motor 9 is electrically connected to the output end of the control switch group 15, and the output shaft of the adjustment motor 9 is fixedly connected to the rear end of the pinion 23. The staff operates the control switch group 15. After the control switch group 15 is regulated, the motor 8 starts to drive, and then the electricity The output shaft of the machine 8 drives the worm 29 to rotate, and then drives the worm wheel 28 to rotate synchronously under the meshing action, and then drives the rotating shaft 27 to rotate, and then drives the adjusting gear 26 to rotate, and then the rack plate 25 slides forward under the meshing action (during the sliding process of the rack plate 25, the rack plate 25 is always in the guide groove at the upper end of the mounting barrel 24), and then drives the gear 4 to rotate under the meshing action, and then drives the bidirectional threaded screw 13 to rotate, and then under the cooperation of the thread, the rotation of the bidirectional threaded screw 13 drives the sliders 12 at the left and right ends to move inward at the same time, and then drives the two clamping blocks 11 to move inward, and at this time, the workpiece that needs to be hot forged is clamped, which is convenient for clamping the workpiece that needs to be hot forged. The staff can operate the adjusting mechanism 2 to rotate the workpiece according to the specific request.The staff operates the control switch group 15, and the control switch group 15 is regulated to adjust the motor 9 to start driving, and then the output shaft of the motor 9 is adjusted to drive the pin shaft 23 to rotate, and then drive the pinion 1 22 to rotate synchronously, and then the pinion 2 31 starts to rotate under the meshing with the pinion 1 22, and then drives the main shaft 3 to rotate, and then drives the clamping shell 10 to rotate, and then drives the clamping block 11 to rotate, and then drives the workpiece to be hot forged to rotate (in this process, the clamping shell 10 rotates, drives the bidirectional threaded screw 13 to rotate, and then drives the gear 4 to rotate. The left and right sides of the teeth of the rack plate 25 are both arc chamfered to provide rotation avoidance for the gear 4), thereby completing the rotation requirements of the hot forging workpiece and facilitating the rotation of the workpiece during the hot forging process.

[0029] The working principle of an industrial robot clamp for hot forging provided by the utility model is as follows: first, the staff installs the clamp at a suitable position through the cooperation of the tool and the connecting plate 14, and then the staff places the workpiece to be hot forged between the two clamping blocks 11, and at this time the staff operates the control switch group 15, and after the regulation of the control switch group 15, the motor 8 starts to drive, and then the output shaft of the motor 8 drives the worm 29 to rotate, and then drives the worm wheel 28 to rotate synchronously under the meshing action, and then drives the rotating shaft 27 to rotate, and then drives the adjusting gear 26 to rotate, and then under the meshing action, the rack plate 25 slides forward (during the sliding process of the rack plate 25, the rack plate 25 is always in the guide groove at the upper end of the mounting barrel 24), and then drives the gear 4 to rotate under the meshing action, and then drives the bidirectional threaded screw 13 to rotate, and then under the cooperation of the thread, the rotation of the bidirectional threaded screw 13 drives the sliders 12 at the left and right ends to move inward at the same time, and then drives the two clamping blocks 11 to move inward. At this time, the clamping needs to be hot Forged workpiece, during the hot forging process of the workpiece, the staff can operate the adjustment mechanism 2 to rotate the workpiece according to the specific requirements, the staff operates the control switch group 15, and the control switch group 15 is regulated to adjust the motor 9 to start driving, and then the output shaft of the motor 9 is adjusted to drive the pin shaft 23 to rotate, and then drive the pinion 22 to rotate synchronously, and then the pinion 2 31 starts to rotate under the engagement with the pinion 22, and then drives the main shaft 3 to rotate, and then drives the clamping shell 10 to rotate, and then drives the clamping block 11 to rotate, and then drives the workpiece to be hot forged to rotate (in this process, the clamping shell 10 rotates, drives the bidirectional threaded screw 13 to rotate, and then drives the gear 4 to rotate, and the left and right sides of the teeth of the rack plate 25 are both arc chamfers, providing rotation avoidance for the gear 4), thereby completing the rotation requirement of the hot forged workpiece. A large amount of heat is usually generated during the hot forging of the workpiece. At this time, when the fixture clamps the workpiece for hot forging, the excess heat is discharged to the outside of the shell 1 along the heat dissipation hole 101.

[0030] It is worth noting that the motor 8 and the regulating motor 9 disclosed in the above embodiments can both be explosion-proof servo motors, and the control switch group 15 is provided with control buttons corresponding to the motor 8 and the regulating motor 9 and used to control their switches.

[0031] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.

Claims

1. An industrial robot fixture for hot forging, characterized in that: It comprises a housing (1), an adjustment mechanism (2) and a clamping shell (10); The housing (1) has evenly distributed heat dissipation holes (101) on its upper side wall, a rotating plate (7) is provided on the rear side of the bottom wall of the housing (1), a main shaft (3) is rotatably connected in a mounting hole provided in the middle of the rotating plate (7), a front end of the main shaft (3) passes through the rotating hole provided in the front side wall of the housing (1), and connecting plates (14) are provided at both left and right ends of the rear side wall of the housing (1); A clamping shell (10) is mounted on the front end surface of the main shaft (3) by means of bolts, and a clamping block (11) is slidably connected to both the left and right ends of a slide groove provided on the front side wall of the clamping shell (10); Adjustment mechanism (2): It is arranged inside the housing (1), and the adjustment mechanism (2) is installed in cooperation with the main shaft (3).

2. The hot forging industrial robot fixture according to claim 1, characterized in that: It also comprises a control switch group (15), wherein the control switch group (15) is arranged on the left side of the housing (1), and an input end of the control switch group (15) is electrically connected to an external power supply.

3. The hot forging industrial robot fixture according to claim 2, characterized in that: It also includes a slider (12) and a bidirectional threaded screw (13), wherein the bidirectional threaded screw (13) is rotatably connected between rotation grooves provided on the left and right inner walls of the clamping shell (10), and the sliders (12) are threadedly connected to the threads at the left and right ends of the bidirectional threaded screw (13), and the front ends of the sliders (12) are fixedly connected to the rear ends of the longitudinally adjacent clamping blocks (11).

4. The hot forging industrial robot fixture according to claim 3, characterized in that: The adjustment mechanism (2) comprises a mounting barrel (24) and a rack plate (25), wherein the mounting barrel (24) is fixedly connected to the front inner wall of the housing (1), the main shaft (3) is located inside the mounting barrel (24), the rack plate (25) is slidably connected between guide grooves provided on the left and right sides of the upper end of the mounting barrel (24), an avoidance groove corresponding to the rack plate (25) is provided in the middle of the front side wall of the housing (1), a gear (4) is fixedly sleeved in the middle of the outer arc surface of the bidirectional threaded screw (13), and the gear (4) is meshingly connected to the rack plate (25).

5. The hot forging industrial robot fixture according to claim 4, characterized in that: The adjusting mechanism (2) further comprises an adjusting gear (26), a rotating shaft (27), a worm wheel (28) and a worm (29). The front ends of the left and right sides of the bottom wall of the housing (1) are provided with mounting plates (5). The rotating shaft (27) is rotatably connected between the two mounting plates (5). An adjusting gear (26) is provided at the middle of the outer arc surface of the rotating shaft (27). The adjusting gear (26) is meshingly connected with the rack plate (25). A worm wheel (28) is provided on the left side of the outer arc surface of the rotating shaft (27). A support plate (6) is provided on the left inner wall of the housing (1). The front side surface of the support plate (6) is rotatably connected with the worm (29). The worm (29) is meshingly connected with the worm wheel (28).

6. The hot forging industrial robot fixture according to claim 5, characterized in that: The adjustment mechanism (2) further comprises an adjustment plate (21), the adjustment plate (21) being arranged on the rear side of the bottom wall of the housing (1), a motor (8) being mounted on the left end of the rear side surface of the adjustment plate (21) by means of bolts, an input end of the motor (8) being electrically connected to an output end of the control switch group (15), an output shaft of the motor (8) passing through the rear side wall of the adjustment plate (21) and being fixedly connected to the center of the rear end surface of the worm (29).

7. The hot forging industrial robot fixture according to claim 6, characterized in that: The adjusting mechanism (2) further comprises a pinion 1 (22) and a pin shaft (23); the right end of the front side surface of the adjusting plate (21) is rotatably connected to the pinion 1 (22) via the pin shaft (23); a pinion 2 (31) is provided on the rear side of the outer arc surface of the main shaft (3); the pinion 2 (31) is meshingly connected to the pinion 1 (22); an adjusting motor (9) is mounted on the right end of the rear side surface of the adjusting plate (21) via bolts; the input end of the adjusting motor (9) is electrically connected to the output end of the control switch group (15); and the output shaft of the adjusting motor (9) is fixedly connected to the rear end of the pin shaft (23).