Linear guide rail cutting device
By introducing a slidable resistance plate and automatic collection assembly into the guide rail cutting machine, the problem of low cutting efficiency in the existing technology is solved, and automatic collection after the guide rail is realized, which simplifies the operation steps and improves efficiency.
Patent Information
- Application Number
- CN202420838451.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-22
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-22
AI Technical Summary
During the cutting process, existing rail cutting machines need to frequently open the protective cover to remove the cut rail, which leads to cumbersome operation and reduces the cutting efficiency.
A linear guide rail cutting device is designed. By setting up a resistance plate that can slide left and right and automatic collection assembly, the guide rail falls into the collection container through its own gravity after cutting, avoiding the need to open the protective cover and driving the assembly Rotate the rollers to ensure the guide rails slide off smoothly.
The operating steps are simplified, the rail cutting efficiency is improved, the rail is avoided, and the cutting operation is completed without opening the protective cover.
Smart Images

Figure CN222268877U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of guide rail processing, and more specifically, particularly relates to a linear guide rail cutting device. Background Art
[0002] According to the actual size, installation space and functional requirements of the production equipment, the linear guide rail needs to be cut to precise length to ensure the smooth operation of the equipment. The guide rail cutting machine is a commonly used cutting equipment for cutting linear guide rails. The existing guide rail cutting machine is generally composed of a cutting machine frame, a cutting mechanism, a clamping mechanism and a rotating roller for placing the guide rail.
[0003] The utility model with the existing patent application number CN201921917832.4 discloses a grinding guide rail cutting machine, including a working platform, a guide rail clamping device and a guide rail cutting device. The guide rail clamping device includes a limit stop bar, a pressure block and a pressure block driving assembly. The pressure block driving assembly drives the pressure block to press the guide rail to be processed onto the limit stop bar; the guide rail cutting device includes a horizontal slide rail, a ram, a column, a reciprocating drive assembly, a vertical slide rail, a lifting bracket, a lifting drive assembly, a saw blade and a saw blade driving assembly. When cutting the guide rail to be processed, the reciprocating drive assembly drives the ram to reciprocate on the horizontal slide rail, and the lifting drive assembly drives the lifting bracket to move downward at a constant speed on the vertical slide rail; thereby, the motion trajectory of the saw blade is similar to simple harmonic motion, making it easier to cut extra-large workpieces and workpieces with high hardness; during the reciprocating cutting process, the saw blade will not be stuck due to excessive friction, nor will it be broken and damaged due to overheating and brittleness, and the cutting surface of the workpiece will not be burned due to overheating.
[0004] Based on the above, in order to prevent the sparks generated by the friction between the guide rail and the blade during the cutting process from splashing onto the surrounding personnel, the guide rail cutting machine is usually equipped with a protective cover hinged at the cutting position. Each time a section of the guide rail is cut, the protective cover needs to be opened, and after the cut guide rail is taken out, the remaining guide rail is moved to the right to the appropriate position, and then the protective cover is closed before the next section of the guide rail can be cut. This operation is very cumbersome and greatly reduces the cutting efficiency of the guide rail. Utility Model Content
[0005] In order to solve the above technical problems at least to a certain extent, the utility model provides a linear guide rail cutting device.
[0006] The purpose and effect of the linear guide rail cutting device of the utility model are achieved by the following specific technical means:
[0007] A linear guide rail cutting device comprises a cutting machine body;
[0008] A clamping box, the clamping box is fixedly connected to the cutting machine body;
[0009] A cutting box, the cutting box is fixedly connected to the cutting machine body;
[0010] A protective cover hingedly connected to the top of the cutting box;
[0011] A clamping cylinder, wherein two clamping cylinders are provided, and the two clamping cylinders are dispersedly fixedly connected inside the clamping box;
[0012] A clamping plate, wherein two clamping plates are provided, and the two clamping plates are respectively fixedly connected to the ends of the piston rods of the two clamping cylinders;
[0013] A first rotating roller, wherein the first rotating roller is provided in a plurality of pieces, and the plurality of first rotating rollers are rotatably connected in a dispersed manner inside a cutting machine body;
[0014] An automatic collecting component, wherein the automatic collecting component is arranged inside the cutting machine body;
[0015] A driving assembly is arranged inside the clamping box and the cutting machine body.
[0016] Furthermore, the automatic collection component includes:
[0017] A hand wheel, the hand wheel being rotatably connected to the right side of the cutting machine body;
[0018] A transmission screw, the transmission screw being coaxially fixedly connected to the left side of the hand wheel;
[0019] A slider, wherein the slider is slidably connected inside the cutting machine body and the slider is threadedly connected to the driving lead screw;
[0020] A resistance plate is fixedly connected behind the sliding block.
[0021] Furthermore, the automatic collection component also includes:
[0022] The scale mark is provided in multiple pieces, and the multiple scale marks are dispersedly fixedly connected to the cutting machine body.
[0023] Furthermore, the automatic collection component also includes:
[0024] A second rotating roller, wherein the second rotating roller is provided in a plurality of pieces, and the plurality of second rotating rollers are rotatably connected in the cutting machine body in a dispersed manner;
[0025] The buffer pad is provided in multiple pieces, and the multiple buffer pads are dispersedly fixedly connected to the outer sides of the multiple second rotating rollers.
[0026] Furthermore, the driving assembly includes:
[0027] A transmission rack, the transmission rack is fixedly connected behind the clamping plate on the right side;
[0028] A first transmission shaft, the first transmission shaft is rotatably connected to the cutting machine body and the inside of the clamping box;
[0029] A transmission gear is coaxially fixedly connected to the top of the first transmission shaft, and the transmission gear is meshed with a transmission rack.
[0030] Furthermore, the driving assembly also includes:
[0031] A driving bevel gear, the driving bevel gear is coaxially fixedly connected below the first transmission shaft;
[0032] A driven bevel gear is coaxially fixedly connected in front of the second rotating roller on the far left, and the driven bevel gear is meshed with the driving bevel gear.
[0033] Furthermore, the driving assembly also includes:
[0034] A first pulley, the first pulley being coaxially fixedly connected to the front end portion of the second rotating roller on the leftmost side;
[0035] A second pulley, the second pulley is coaxially fixedly connected to the front end of the second rotating roller of the left side;
[0036] A transmission belt is drivingly connected to the outside of the first pulley and the second pulley.
[0037] Compared with the prior art, the utility model has the following beneficial effects:
[0038] Firstly, by setting up a resistance plate that can slide left and right, when cutting guide rail segments of the same length, the guide rail can be cut by directly moving it to the right until it contacts the left side of the resistance plate. The cut guide rail will fall onto the multiple second rotating rollers under the action of its own gravity and slide down to the container set in advance on the right side of the cutting machine body for collection. The entire operation process no longer requires opening the protective cover, which greatly simplifies the operation steps.
[0039] Secondly, each time the clamping plate clamps or releases the guide rail, it will drive the two leftmost second rotating rollers to rotate through the driving assembly, thereby effectively preventing the cut guide rail from being stuck between the leftmost second rotating rollers, allowing the cut guide rail to slide smoothly along the multiple second rotating rollers.
[0040] The utility model enables the guide rail to be cut after it contacts the left side of the resistance plate. When cutting guide rails of the same length, the position of the guide rail can be determined without opening the protective cover, which greatly improves the cutting efficiency of the guide rail. When the clamping plate moves back and forth, it drives the two leftmost second rotating rollers to rotate, ensuring that the cut guide rail can automatically fall into a container prepared in advance along the multiple second rotating rollers. BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0042] Figure 2 It is a schematic diagram of the cross-sectional structure of the cutting machine body of the utility model.
[0043] Figure 3 It is a schematic diagram of the structure of the resistance plate of the utility model.
[0044] Figure 4 It is a schematic diagram of the clamping plate structure of the utility model.
[0045] Figure 5 It is a schematic diagram of the structure of the second rotating roller of the utility model.
[0046] In the figure, the corresponding relationship between the component names and the figure numbers is as follows:
[0047] 1. Cutting machine body; 101. Clamping box; 2. Cutting box; 201. Protective cover; 3. Clamping cylinder; 301. Clamping plate; 4. First rotating roller; 5. Hand wheel; 501. Transmission screw; 6. Slider; 601. Contact plate; 7. Scale mark; 8. Second rotating roller; 801. Buffer pad; 9. Transmission rack; 10. First transmission shaft; 1001. Transmission gear; 1002. Active bevel gear; 11. Driven bevel gear; 12. First pulley; 13. Second pulley; 14. Transmission belt. DETAILED DESCRIPTION
[0048] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0049] Embodiment 1:
[0050] like Figures 1 to 5 As shown:
[0051] This embodiment provides a linear guide rail cutting device, including a cutting machine body 1;
[0052] A clamping box 101, which is fixedly connected to the cutting machine body 1;
[0053] A cutting box 2, which is fixedly connected to the cutting machine body 1;
[0054] A protective cover 201, the protective cover 201 is hingedly connected to the top of the cutting box 2;
[0055] Clamping cylinder 3, two clamping cylinders 3 are provided, and the two clamping cylinders 3 are dispersedly fixedly connected inside the clamping box 101;
[0056] A clamping plate 301, wherein two clamping plates 301 are provided, and the two clamping plates 301 are respectively fixedly connected to the ends of the piston rods of the two clamping cylinders 3;
[0057] A first rotating roller 4, wherein the first rotating roller 4 is provided in a plurality of pieces, and the plurality of first rotating rollers 4 are rotatably connected in the interior of the cutting machine body 1 in a dispersed manner;
[0058] An automatic collecting component is arranged inside the cutting machine body 1 .
[0059] Among them, the automatic collection components include:
[0060] A hand wheel 5, which is rotatably connected to the right side of the cutting machine body 1;
[0061] A transmission screw 501, which is coaxially fixedly connected to the left side of the hand wheel 5;
[0062] The slider 6 is slidably connected to the inside of the cutting machine body 1, and the slider 6 is threadedly connected to the driving screw 501;
[0063] The resistance plate 601 is fixedly connected to the rear of the slider 6, and its function is to rotate the hand wheel 5, and the threaded transmission mechanism formed by the slider 6 and the transmission screw 501 drives the resistance plate 601 to slide left and right.
[0064] Among them, the automatic collection components also include:
[0065] The scale marks 7 are provided in multiple pieces, and the multiple scale marks 7 are dispersedly fixedly connected to the cutting machine body 1. The effect brought about is that the distance between the left side of the contact plate 601 and the blade in the cutting box 2 can be clearly observed through the multiple scale marks 7.
[0066] Among them, the automatic collection components also include:
[0067] A second rotating roller 8, wherein the second rotating roller 8 is provided in a plurality of pieces, and the plurality of second rotating rollers 8 are rotatably connected in the cutting machine body 1 in a dispersed manner;
[0068] The buffer pad 801 is provided with a plurality of pieces, and the plurality of buffer pads 801 are dispersedly and fixedly connected to the outside of the plurality of second rotating rollers 8. The effect brought about is that after the linear guide rail is cut, the cut part falls onto the buffer pad 801 under the action of its own gravity. The buffer pad 801 is made of a flexible material, which can prevent the cut linear guide rail from being damaged. Afterwards, the cut linear guide rail will slide into the container set in advance on the right side of the cutting machine body 1 under the action of the plurality of second rotating rollers 8 for collection.
[0069] The specific usage and function of this embodiment are as follows:
[0070] First, place the linear guide to be cut on the multi-piece first rotating roller 4, and then slowly push it to the right, determine the pushing distance by the readings of the multi-piece scale marks 7 and the designed length of the linear guide to be cut, and then start the two clamping cylinders 3, and push the two clamping plates 301 to move backward through the piston rods of the two clamping cylinders 3, so that the linear guide is clamped between the two clamping plates 301 and the cutting box 2; then turn the handwheel 5, and drive the contact plate 601 to slide to the left through the threaded transmission mechanism composed of the slider 6 and the transmission screw 501. When the left side of the contact plate 601 contacts the right side of the linear guide, stop turning the handwheel 5, flip and close the protective cover 201, and start the blade in the cutting box 2 to cut the linear guide. The incoming part falls onto the buffer pad 801 under the action of its own gravity. The buffer pad 801 is made of flexible material, which can prevent the cut linear guide from being damaged. After that, the cut linear guide will slide into the container set in advance on the right side of the cutting machine body 1 under the action of multiple second rotating rollers 8 for collection; then the two clamping plates 301 are pushed forward by the piston rods of the two clamping cylinders 3 to release the clamping of the linear guide, push the linear guide and the contact plate 601 to the right, clamp the linear guide again and then cut. There is no need to adjust the contact plate 601 again to cut the linear guide of the same length, and there is no need to open and close the protective cover 201 again during the operation, which greatly improves the cutting efficiency of the linear guide.
[0071] Embodiment 2:
[0072] Based on the first embodiment, as shown in the attached Figure 1 To Attachment Figure 5 As shown, a driving assembly is also included, and the driving assembly is arranged inside the clamping box 101 and the cutting machine body 1.
[0073] The drive components include:
[0074] A transmission rack 9, which is fixedly connected behind the clamping plate 301 on the right side;
[0075] A first transmission shaft 10, the first transmission shaft 10 is rotatably connected to the cutting machine body 1 and the inside of the clamping box 101;
[0076] Transmission gear 1001 is coaxially fixedly connected to the top of the first transmission shaft 10, and the transmission gear 1001 is meshed with the transmission rack 9. The effect brought about is that when the linear guide is clamped or released, the clamping plate 301 on the right side will drive the first transmission shaft 10 to rotate through the gear rack transmission mechanism formed by the meshing of the transmission gear 1001 and the transmission rack 9.
[0077] The drive components also include:
[0078] A driving bevel gear 1002, which is coaxially fixedly connected to the lower side of the first transmission shaft 10;
[0079] The driven bevel gear 11 is coaxially fixedly connected in front of the second rotating roller 8 on the far left, and the driven bevel gear 11 is meshed with the driving bevel gear 1002. The effect brought about is that the first transmission shaft 10 drives the second rotating roller 8 on the far left to rotate through the bevel gear transmission mechanism formed by the meshing of the driven bevel gear 11 and the driving bevel gear 1002.
[0080] The drive components also include:
[0081] A first pulley 12, the first pulley 12 is coaxially fixedly connected to the front end of the second rotating roller 8 on the leftmost side;
[0082] A second pulley 13, the second pulley 13 is coaxially fixedly connected to the front end of the second rotating roller 8 on the left side;
[0083] The transmission belt 14 is connected to the outside of the first pulley 12 and the second pulley 13, so that the leftmost second rotating roller 8 drives the second rotating roller 8 on the left side to rotate through the transmission mechanism composed of the first pulley 12, the second pulley 13 and the transmission belt 14.
[0084] The specific usage and function of this embodiment are as follows:
[0085] When the linear guide is clamped or unclamped, the clamping plate 301 on the right side will drive the first transmission shaft 10 to rotate through the gear-rack transmission mechanism composed of the meshing transmission gear 1001 and the transmission rack 9. The first transmission shaft 10 drives the leftmost second rotating roller 8 to rotate through the bevel gear transmission mechanism composed of the meshing of the driven bevel gear 11 and the active bevel gear 1002. The leftmost second rotating roller 8 drives the second second rotating roller 8 on the left to rotate through the transmission mechanism composed of the first pulley 12, the second pulley 13 and the transmission belt 14. Through the rotation of the leftmost second rotating roller 8, the guide rail that is stuck between the leftmost second rotating rollers 8 after cutting can be pushed and shaken, so that the cut guide rail can slide smoothly along the multiple second rotating rollers 8.
Claims
1. A linear guide rail cutting device, comprising a cutting machine body, a clamping box, a cutting box, a protective cover, a clamping cylinder, a clamping plate, a first rotating roller, an automatic collecting assembly and a driving assembly; characterized in that: The clamping box is fixedly connected to the cutting machine body; the cutting box is fixedly connected to the cutting machine body; the protective cover is hinged to the top of the cutting box; the clamping cylinder is provided with two pieces, and the two clamping cylinders are dispersedly fixedly connected inside the clamping box; the clamping plates are provided with two pieces, and the two clamping plates are respectively fixedly connected to the piston rod ends of the two clamping cylinders; the first rotating roller is provided with multiple pieces, and the multiple first rotating rollers are dispersedly rotatably connected inside the cutting machine body; the automatic collecting component is provided inside the cutting machine body; the driving component is provided inside the clamping box and the cutting machine body.
2. The linear guide rail cutting device according to claim 1, characterized in that: The automatic collection component includes: a handwheel, a transmission screw, a slider and a contact plate; the handwheel is rotatably connected to the right side of the cutting machine body; the transmission screw is coaxially fixedly connected to the left side of the handwheel; the slider is slidably connected inside the cutting machine body, and the slider is threadedly connected to the transmission screw; the contact plate is fixedly connected behind the slider.
3. The linear guide cutting device according to claim 2, characterized in that: The automatic collection component also includes: a scale mark; the scale mark is provided in multiple pieces, and the multiple scale marks are dispersedly fixedly connected to the cutting machine body.
4. The linear guide rail cutting device according to claim 3, characterized in that: The automatic collecting component also includes: a second rotating roller and a buffer pad; the second rotating roller is provided in multiple pieces, and the multiple second rotating rollers are rotatably connected inside the cutting machine body; the buffer pad is provided in multiple pieces, and the multiple buffer pads are fixedly connected to the outside of the multiple second rotating rollers.
5. The linear guide rail cutting device according to any one of claims 1 to 4, characterized in that: The driving assembly includes: a transmission rack, a first transmission shaft and a transmission gear; the transmission rack is fixedly connected behind the clamping plate on the right; the first transmission shaft is rotatably connected to the cutting machine body and the inside of the clamping box; the transmission gear is coaxially fixedly connected to the top of the first transmission shaft, and the transmission gear is meshed with the transmission rack.
6. The linear guide cutting device according to claim 5, characterized in that: The driving assembly also includes: a driving bevel gear and a driven bevel gear; the driving bevel gear is coaxially fixedly connected below the first transmission shaft; the driven bevel gear is coaxially fixedly connected in front of the second rotating roller on the far left, and the driven bevel gear is meshed with the driving bevel gear.
7. The linear guide rail cutting device according to claim 6, characterized in that: The driving assembly also includes: a first pulley, a second pulley and a transmission belt; the first pulley is coaxially fixedly connected to the front end of the second rotating roller on the far left; the second pulley is coaxially fixedly connected to the front end of the second rotating roller on the left; the transmission belt is transmission-connected to the outside of the first pulley and the second pulley.