Clamping device for die casting production
By designing a clamping device with multiple clamping mechanisms and cleaning mechanisms, the clamping flexibility and waste chip treatment problems during thin-wall aluminum die castings are solved, and more efficient clamping and waste chip cleaning effects are achieved.
Patent Information
- Application Number
- CN202420863135.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The prior art has low flexibility and convenience in the clamping device during thin-wall aluminum die castings, and the die castings are easy to move during the processing, and the waste chips are not thoroughly treated, especially due to electrostatic adsorption, the waste chips cannot slide off independently.
A clamping device including a base plate, a mounting frame, a first clamping mechanism, a second clamping mechanism and a cleaning mechanism is designed, and a firm clamping of the die casting is achieved by using a cylinder, a push plate, a bidirectional screw and a motor, and through cleaning The plate and gear system cleans up waste and suppresses the rise of waste dust through the spray pipe.
It improves the clamping firmness of die castings and the waste chip cleaning effect, ensures flexible processing of die castings at different angles and thorough treatment of waste chips, and avoids waste chip residues caused by electrostatic adsorption.
Smart Images

Figure CN222270018U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of die castings, and in particular to a clamping device for producing die castings. Background Art
[0002] Die casting is a kind of pressure casting part, which is made by using a pressure casting machine equipped with a casting mold to die-cast liquid metal through a casting machine.
[0003] The inventor discovered the following defects during the operation of the specific embodiment:
[0004] The clamping device of the prior art usually clamps by pushing the clamping plates against each other through the electric push rods on both sides, but thin-walled aluminum die-castings usually need to be processed at different positions during processing. After clamping in the prior art, the thin-walled aluminum die-castings are fixed, and it is difficult to adjust the processing angle of the thin-walled aluminum die-castings. The flexibility and convenience during use are low, and the practicality is poor. Patent No. 202321461422.X discloses a clamping device suitable for thin-walled aluminum die-castings, including: a main body mechanism, an adjustment clamping mechanism and a waste collection mechanism, the adjustment clamping mechanism is located at the left end of the main body mechanism, the waste collection mechanism is located on the right side of the adjustment clamping mechanism, the main body mechanism includes a fixed base, a support foot and a support plate, the support foot is fixedly mounted on the lower end of the fixed base, the support plate is fixedly mounted on the upper end of the fixed base, the adjustment clamping mechanism includes an adjustment motor and a transmission rod, and the adjustment motor is fixedly mounted on the left end of the support plate. The clamping device suitable for thin-walled aluminum die-castings can adjust the angle of the clamped thin-walled aluminum die-castings by installing an adjustable clamping mechanism, so that the thin-walled aluminum die-castings can be adjusted to different angles according to the processing requirements during processing, making them more practical during use. Although the application achieves the clamping and fixing of die-castings, some die-castings are relatively heavy. During the processing of die-castings, the die-castings are easy to move downward by clamping at one position alone; secondly, the waste chips generated by the processing automatically slide downward through the guiding inclined plate, but the waste chips are also easily adsorbed on the inclined plate due to static electricity and cannot slide down autonomously, resulting in incomplete waste chip treatment.
[0005] It should be noted that the above contents belong to the technical cognition scope of the inventor. Since the technical contents in this field are vast and too complicated, the above contents of this application do not necessarily constitute prior art. Utility Model Content
[0006] 1. Technical problems to be solved by the utility model:
[0007] The utility model provides a clamping device for die casting production, which is used to solve the technical problems existing in the above-mentioned background technology.
[0008] 2. Technical solution:
[0009] In order to achieve the above-mentioned purpose, the technical solution provided by the utility model is: a clamping device for die-casting production, comprising a base plate, a mounting frame is installed on the top wall of the base plate, a first clamping mechanism is provided on the upper part of both sides of the inner wall of the mounting frame, and a second clamping mechanism is provided in the middle part of the rear side of the inner wall of the mounting frame, the first clamping mechanism clamps the two ends of the die-casting, and the second clamping mechanism clamps the two side walls in the middle of the die-casting; a cleaning mechanism is provided at the lower part of the interior of the mounting frame, the cleaning mechanism comprises a cleaning plate which moves forward and backward, and the lower surface of the cleaning plate can contact the bottom wall of the mounting frame.
[0010] Furthermore, the first clamping mechanism includes a cylinder, which is fixedly installed above the inner wall of the installation frame. The end of the cylinder actuator rod is connected to a push plate, and the push plate is connected to a first clamping plate through multiple springs. The first clamping plate realizes the clamping and fixing of both ends of the die-casting.
[0011] Furthermore, the second clamping mechanism includes a fixing plate, which is fixedly connected to the lower rear side of the inner wall of the installation frame, a fixing cylinder is connected to the middle of the top wall of the fixing plate, a threaded column is threadedly connected to the inner side of the fixing cylinder, and the top bearing of the threaded column is connected to a limiting plate, a limiting groove is provided on the top of the limiting plate, and a bidirectional screw is rotatably connected to the inner side of the limiting groove, a first motor is installed at one end of the limiting plate, and one end of the bidirectional screw passes through the limiting plate and is connected to the output end of the first motor, a movable block is symmetrically threadedly connected to the outside of the bidirectional screw, the bottom of the movable block slides on the inner side of the limiting groove, and the top wall of the movable block is connected to the second clamping plate, and the second clamping plate realizes the clamping and fixing of the front and rear side walls of the middle part of the die-casting.
[0012] Furthermore, the cleaning mechanism also includes a second motor, which is installed at the lower part of one side of the outer wall of the mounting frame. The output end of the second motor is connected to a rotating rod, one end of the rotating rod rotates on the inner wall of the mounting frame, both ends of the rotating rod are connected to gears, and the bottom wall of the mounting frame is symmetrically slidably connected to a rack, the gear and the rack are meshed with each other, and the two ends of the cleaning plate are respectively connected to the two rack ends.
[0013] Furthermore, an inclined plate is connected to the bottom of the front side wall of the installation frame, a fixed box is fixedly connected to the front side wall of the bottom plate, a movable collecting box is movably installed on the inner side of the fixed box, one side of the inclined plate extends to an opening on one side of the movable collecting box, a pull rod is fixedly connected to the top of the front side wall of the movable collecting box, baffles are movably connected on both sides of the fixed box, and the inner wall of the baffle abuts against the bottom of the front side wall of the movable collecting box.
[0014] Furthermore, a spray pipe is installed on one side of the top wall of the fixed box, and the spray pipe can be connected to an external pipeline. A plurality of spray heads are evenly arranged at the bottom of the spray pipe.
[0015] 3. Beneficial effects:
[0016] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0017] The utility model has a reasonable design, and utilizes the arrangement and coordination among the cylinder, the push plate, the first clamping plate, the fixed plate, the fixed cylinder, the threaded column, the limit plate, the limit groove, the bidirectional screw, the first motor, the movable block and the second clamping plate to clamp and fix both ends and the front and rear side walls of the die casting, thereby improving the firmness of the clamping;
[0018] Through the coordination of the cleaning plate, the second motor, the rotating rod, the gear and the rack, the waste chips generated during the die-casting process can be cleaned to prevent the waste chips from remaining on the mounting frame, thereby improving the cleaning effect of the waste chips. When collecting the waste chips, the setting of the spray pipe and the spray head can effectively suppress the raising of waste chip dust. The setting of the baffle can prevent the movable collection box from sliding outward, thereby improving the cleaning and collection effect of the waste chips.
[0019] It should be noted that the structures not introduced in the present invention are not related to the design points and improvement directions of the present invention, and are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the structure of the first clamping mechanism of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the second clamping mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the cleaning mechanism structure of the utility model;
[0024] Figure 5 It is a schematic diagram of the bottom structure of the spray pipe of the utility model.
[0025] Reference numerals:
[0026] 1. Base plate; 2. Mounting frame; 3. First clamping mechanism; 301. Cylinder; 302. Push plate; 303. Spring; 304. First clamping plate; 4. Second clamping mechanism; 401. Fixed plate; 402. Fixed cylinder; 403. Threaded column; 404. Limiting plate; 405. Limiting groove; 406. Bidirectional screw; 407. First motor; 408. Movable block; 409. Second clamping plate; 5. Cleaning mechanism; 501. Cleaning plate; 502. Second motor; 503. Rotating rod; 504. Gear; 505. Rack; 6. Inclined plate; 7. Fixed box; 8. Movable collecting box; 9. Pull rod; 10. Baffle; 11. Spray pipe; 1101. Spray head. DETAILED DESCRIPTION
[0027] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", "provided on" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. Example
[0031] Refer to the attached Figure 1-5 A clamping device for die casting production includes a base plate 1, a mounting frame 2 is installed on the top wall of the base plate 1, first clamping mechanisms 3 are provided on the upper parts of both sides of the inner wall of the mounting frame 2, a second clamping mechanism 4 is provided on the middle part of the rear side of the inner wall of the mounting frame 2, the first clamping mechanism 3 clamps the two ends of the die casting, and the second clamping mechanism 4 clamps the two side walls of the middle part of the die casting; a cleaning mechanism 5 is provided at the lower part of the inside of the mounting frame 2, the cleaning mechanism 5 includes a cleaning plate 501 which moves forward and backward, and the lower surface of the cleaning plate 501 can contact the inner bottom wall of the mounting frame 2.
[0032] In this embodiment, the first clamping mechanism 3 includes a cylinder 301, which is fixedly installed above the inner wall of the mounting frame 2. The end of the cylinder 301 actuator rod is connected to a push plate 302, and the push plate 302 is connected to a first clamping plate 304 through multiple springs 303. The first clamping plate 304 realizes the clamping and fixing of the two ends of the die-casting.
[0033] It should be noted that the die-casting is placed between the two first clamping plates 304, and the two push plates 302 are pushed toward the ends of the die-casting by extending the actuator rod of the cylinder 301 until the first clamping plates 304 clamp the two ends of the die-casting. Under the recovery of the compression force of the spring 303, the first clamping plates 304 are more stably clamped on the two ends of the die-casting.
[0034] In this embodiment, the second clamping mechanism 4 includes a fixed plate 401, which is fixedly connected to the lower rear side of the inner wall of the installation frame 2. A fixed cylinder 402 is connected to the middle of the top wall of the fixed plate 401, and a threaded column 403 is threadedly connected to the inner side of the fixed cylinder 402. The top bearing of the threaded column 403 is connected to a limiting plate 404. A limiting groove 405 is provided on the top of the limiting plate 404, and a bidirectional screw 406 is rotatably connected to the inner side of the limiting groove 405. A first motor 407 is installed at one end of the limiting plate 404, and the bidirectional screw 406 passes through one end of the limiting plate 404 and is connected to the output end of the first motor 407. The outer side of the bidirectional screw 406 is symmetrically threadedly connected to a movable block 408, and the bottom of the movable block 408 slides on the inner side of the limiting groove 405. The top wall of the movable block 408 is connected to a second clamping plate 409, and the second clamping plate 409 realizes the clamping and fixing of the front and rear side walls of the middle part of the die casting.
[0035] It should be noted that the rotation of the threaded column 403 drives the limit plate 404 to be lifted horizontally upward, so that the two second clamping plates 409 are located on the front and rear side walls of the die-casting. At the same time, the first motor 407 is turned on to drive the bidirectional screw 406 to rotate. The bidirectional screw 406 drives the two movable blocks 408 to slide inside the limit groove 405 and approach the side wall of the die-casting until the second clamping plates 409 are stably clamped on the front and rear side walls of the die-casting, thereby improving the firmness of the clamping of the die-casting.
[0036] In this embodiment, the cleaning mechanism 5 also includes a second motor 502, which is installed at the lower part of one side of the outer wall of the installation frame 2. The output end of the second motor 502 is connected to a rotating rod 503, one end of the rotating rod 503 rotates on the inner wall of the installation frame 2, and both ends of the rotating rod 503 are connected to gears 504. The inner bottom wall of the installation frame 2 is symmetrically slidably connected to a rack 505, and the gear 504 and the rack 505 are meshed with each other. The two ends of the cleaning plate 501 are respectively connected to the ends of the two racks 505.
[0037] It should be noted that, when the second motor 502 is turned on, the rotating rod 503 is driven to rotate, the rotating rod 503 drives the two gears 504 to rotate, the gear 504 drives the rack 505 meshing with it to move forward, and the rack 505 drives the cleaning plate 501 to move forward. The movement of the cleaning plate 501 can push out the waste debris that falls on the bottom wall of the installation frame 2.
[0038] In this embodiment, an inclined plate 6 is connected to the bottom of the front side wall of the mounting frame 2, a fixed box 7 is fixedly connected to the front side wall of the bottom plate 1, a movable collecting box 8 is movably installed on the inner side of the fixed box 7, one side of the inclined plate 6 extends to an opening on one side of the movable collecting box 8, a pull rod 9 is fixedly connected to the upper part of the front side wall of the movable collecting box 8, baffles 10 are movably connected on both sides of the fixed box 7, and the inner wall of the baffle 10 abuts against the lower part of the front side wall of the movable collecting box 8.
[0039] It should be noted that the waste chips fall into the movable collection box 8 through the inclined plate 6. When the waste chips are fully collected, the baffles 10 on both sides can be moved outward, and then the pull rod 9 is pulled to move the movable collection box 8 out from the fixed box 7 to complete the collection and transfer of the waste chips.
[0040] In this embodiment, a spray pipe 11 is installed on one side of the top wall of the fixing box 7 , and the spray pipe 11 can be connected to an external pipeline. A plurality of spray heads 1101 are evenly arranged at the bottom of the spray pipe 11 .
[0041] It should be noted that by conveying water to the inside of the spray pipe 11 and spraying water mist onto the movable collection box 8 through multiple spray heads 1101, the flying of waste debris and dust can be effectively suppressed.
[0042] The working principle of the utility model is as follows: the die casting is placed between the two first clamping plates 304, and the two push plates 302 are pushed toward the ends of the die casting by extending the actuator rod of the cylinder 301 until the first clamping plates 304 clamp the two ends of the die casting, and under the recovery of the compressed elastic force of the spring 303, the first clamping plates 304 are more stably clamped at the two ends of the die casting, and then the limiting plates 404 are lifted upward horizontally by the rotation of the threaded column 403, so that the two second clamping plates 409 are located at the front and rear side walls of the die casting, and at the same time, the first motor 407 is turned on to drive the bidirectional screw 406 to rotate, and the bidirectional screw 406 drives the two movable blocks 408 to slide inside the limiting groove 405 and approach the side wall of the die casting, until the second clamping plates 409 are stably clamped on the front and rear side walls of the die casting, thereby improving the firmness of clamping the die casting; after the die casting is processed The waste generated after the completion will fall on the inner bottom wall of the installation frame 2. At this time, the second motor 502 is turned on to drive the rotating rod 503 to rotate, and the rotating rod 503 drives the two gears 504 to rotate. The gear 504 drives the rack 505 meshing with it to move forward, and the rack 505 drives the cleaning plate 501 to move forward. The movement of the cleaning plate 501 can push the waste debris that has fallen on the inner bottom wall of the installation frame 2 out, and it falls into the inside of the movable collecting box 8 through the inclined plate 6. At the same time that the waste debris enters the inside of the movable collecting box 8, by conveying water to the inside of the spray pipe 11 and spraying water mist on the top of the movable collecting box 8 through multiple spray heads 1101, the waste debris and dust can be effectively suppressed from being raised. When the waste debris is fully collected, the baffles 10 on both sides can be moved outward, and then the pull rod 9 is pulled to move the movable collecting box 8 out from the inside of the fixed box 7 to complete the collection and transfer of the waste debris.
[0043] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. A clamping device for die casting production, characterized in that: The invention comprises a bottom plate (1), a mounting frame (2) being mounted on the top wall of the bottom plate (1), a first clamping mechanism (3) being mounted on the upper parts of both sides of the inner wall of the mounting frame (2), a second clamping mechanism (4) being mounted on the middle part of the rear side of the inner wall of the mounting frame (2), the first clamping mechanism (3) clamping the two ends of the die casting, and the second clamping mechanism (4) clamping the two side walls of the middle part of the die casting; a cleaning mechanism (5) being mounted on the lower part of the interior of the mounting frame (2), the cleaning mechanism (5) comprising a cleaning plate (501) movable forward and backward, the lower surface of the cleaning plate (501) being capable of contacting the inner bottom wall of the mounting frame (2); The first clamping mechanism (3) comprises a cylinder (301), the cylinder (301) is fixedly mounted above the inner wall of the mounting frame (2), the end of the actuator rod of the cylinder (301) is connected to a push plate (302), the push plate (302) is connected to a first clamping plate (304) via a plurality of springs (303), and the first clamping plate (304) is used to clamp and fix the two ends of the die casting; The second clamping mechanism (4) comprises a fixing plate (401), the fixing plate (401) being fixedly connected to the lower rear side of the inner wall of the installation frame (2), a fixing cylinder (402) being connected to the middle of the top wall of the fixing plate (401), a threaded column (403) being threadedly connected to the inner side of the fixing cylinder (402), a top bearing of the threaded column (403) being connected to a limiting plate (404), a limiting groove (405) being provided at the top of the limiting plate (404), and a bidirectional screw (406) being rotatably connected to the inner side of the limiting groove (405). A first motor (407) is installed at one end of the limit plate (404), and one end of the bidirectional screw (406) passes through the limit plate (404) and is connected to the output end of the first motor (407). The outside of the bidirectional screw (406) is symmetrically threadedly connected to a movable block (408), and the bottom of the movable block (408) slides inside the limit groove (405). The top wall of the movable block (408) is connected to a second clamping plate (409), and the second clamping plate (409) is used to clamp and fix the front and rear side walls of the middle part of the die casting.
2. A clamping device for die casting production according to claim 1, characterized in that: The cleaning mechanism (5) further comprises a second motor (502), the second motor (502) being mounted on a lower portion of one side of an outer wall of the mounting frame (2), the output end of the second motor (502) being connected to a rotating rod (503), one end of the rotating rod (503) being rotated on an inner wall of the mounting frame (2), both ends of the outer side of the rotating rod (503) being connected to gears (504), the inner bottom wall of the mounting frame (2) being symmetrically slidably connected to a rack (505), the gear (504) and the rack (505) being meshed with each other, and the two ends of the cleaning plate (501) being respectively connected to the ends of two racks (505).
3. A clamping device for die casting production according to claim 2, characterized in that: The bottom of the front side wall of the installation frame (2) is connected to an inclined plate (6), the front side wall of the bottom plate (1) is fixedly connected to a fixed box (7), a movable collection box (8) is movably mounted inside the fixed box (7), one side of the inclined plate (6) extends to an opening on one side of the movable collection box (8), a pull rod (9) is fixedly connected to the top of the front side wall of the movable collection box (8), baffles (10) are movably connected to both sides of the fixed box (7), and the inner side wall of the baffle (10) abuts against the bottom of the front side wall of the movable collection box (8).
4. A clamping device for die casting production according to claim 3, characterized in that: A spray pipe (11) is installed on one side of the top wall of the fixing box (7); the spray pipe (11) can be connected to an external pipeline; and a plurality of spray heads (1101) are evenly arranged at the bottom of the spray pipe (11).