Raw material mixing device for autoclaved aerated concrete slab production
Through a single motor-driven rotary shaft and belt transmission device, the grinding of silicon material and desulfurization gypsum and stirring of other raw materials is achieved, solving the problem that existing equipment requires two motors, reducing costs, improving mixing uniformity and easy operation sex.
Patent Information
- Application Number
- CN202420534979.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-19
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-19
AI Technical Summary
The existing autoclaved aerated concrete slab production equipment requires two motors during grinding and mixing, which increases production cost and operational complexity.
A raw material mixing device for the production of autoclaved aerated concrete slabs was designed. The rotating shaft and grinding mechanism were driven by a single motor to achieve the grinding of silicon materials and desulfurization gypsum, and the stirring mechanism was driven by a belt transmission to stir other raw materials to achieve grinding and stirring. simultaneous, no two motors are required.
It reduces production costs, simplifies operating procedures, and improves the uniformity and production efficiency of raw material mixing.
Smart Images

Figure CN222270738U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of concrete slab production, in particular to a raw material mixing device for producing autoclaved aerated concrete slabs. Background Art
[0002] Autoclaved aerated concrete blocks are a kind of porous concrete products made of fly ash, lime, cement, gypsum, slag and other raw materials, with appropriate amount of gas generating agent, regulator, bubble stabilizer, and through the process of batching, mixing, pouring, static stopping, cutting and high-pressure steaming.
[0003] The existing Chinese patent with announcement number CN 216732391 U discloses a raw material mixing device for producing autoclaved aerated concrete precast panels, including a box body, a grinding chamber is arranged inside the box body, a grinding structure is arranged inside the grinding chamber, a first feed hopper is arranged on the right side of the top of the box body, a first feed pipe is connected to the bottom of the first feed hopper, the other end of the first feed pipe is connected to the grinding chamber, a baffle is hinged at the bottom of the grinding chamber, a horizontal plate is arranged below the grinding chamber, a discharge hopper is arranged on the top of the horizontal plate, and a hydraulic rod is hinged on the left side of the top of the horizontal plate; the utility model has good mixing effect, is convenient for staff to use, and improves production quality and work efficiency
[0004] The advantage of high efficiency solves the problem that the current mixing equipment has poor mixing effect and uneven mixing between raw materials, thereby reducing production quality and work efficiency.
[0005] However, the above-mentioned raw material mixing equipment has the following disadvantages: the raw material mixing equipment controls the grinding roller to grind the silicon material and desulfurized gypsum through the second motor, and then controls the first rotating rod and the second rotating rod to mix and stir all the raw materials through the first motor to make the raw materials mixed evenly. However, the raw material mixing equipment requires two motors during production. Although the two motors can enable the raw material mixing equipment to produce better, they increase the mixing cost of the raw materials.
[0006] Therefore, it is necessary to provide a raw material mixing device for producing autoclaved aerated concrete panels to solve the above technical problems. Utility Model Content
[0007] The utility model aims to provide a raw material mixing device for producing autoclaved aerated concrete panels, which allows grinding and stirring to be performed simultaneously without using two motors, is simple to operate, and reduces the production cost.
[0008] The above technical purpose of the utility model is achieved through the following technical solutions: a raw material mixing device for the production of autoclaved aerated concrete panels, comprising a mixing box and a motor, a support frame is fixedly installed on the top side of the mixing box, a motor is fixedly installed on the support frame, an output end of the motor passes through the support frame and the top wall of the mixing box, a first rotating shaft is fixedly installed on the output end of the motor, a grinding frame is fixedly installed inside the mixing box, the bottom end of the first rotating shaft is located in the grinding frame, a grinding mechanism is provided at the bottom end of the first rotating shaft, a driving wheel is fixedly installed on the top of the first rotating shaft, A top plate is fixedly connected to the side of the mixing box, a connecting shaft is rotatably installed on the top plate, a driven wheel is fixedly installed on the top of the connecting shaft, the driving wheel and the driven wheel are connected by belt transmission, a main bevel gear is fixedly connected to the bottom end of the connecting shaft, a bottom plate is fixedly installed on the outside of the mixing box, the bottom plate is "L"-shaped, a second rotating shaft is rotatably installed on the bottom plate, a slave bevel gear is fixedly installed on one end of the second rotating shaft close to the main bevel gear, the main bevel gear is meshingly connected with the slave bevel gear, the second rotating shaft passes through the side wall of the mixing box, and a stirring mechanism is arranged on the second rotating shaft.
[0009] By adopting the above technical scheme, when in use, first add the silicon material and desulfurized gypsum into the grinding frame, and then add the sand, cement, lime and water with a good ratio into the mixing box. The grinding frame separates the two groups of materials, and the motor is started. The output end of the motor drives the first shaft to rotate. When the first shaft rotates, it drives the grinding mechanism to grind the silicon material and the desulfurized gypsum. At the same time, the first shaft drives the driving wheel to rotate. When the driving wheel rotates, it drives the driven wheel to rotate through the belt. The driven wheel then drives the main bevel gear to rotate through the connecting shaft. The main bevel gear drives the slave bevel gear to rotate through the meshing transmission. When the slave bevel gear rotates, it drives the second shaft to rotate. When the second shaft rotates, it drives the mixing mechanism to mix the sand, cement, lime and water. After the first shaft and the second shaft rotate for a period of time, the ground silicon material and desulfurized gypsum fall into the mixing box and are mixed with sand, cement, lime and water to mix all the raw materials evenly. The motor, the first shaft and the second shaft allow grinding and mixing to be carried out simultaneously without using two motors. The operation is simple and the production cost is reduced.
[0010] The utility model is further configured as follows: the grinding mechanism includes a grinding plate, the bottom end of the first rotating shaft is fixedly connected to the grinding plate, the bottom end of the grinding plate is fixedly installed with a plurality of grinding balls, the bottom end of the grinding frame is slidably connected to a rolling plate, the rolling plate passes through the mixing box, and a handle is fixedly installed on the end of the rolling plate away from the grinding frame.
[0011] By adopting the above technical solution, during grinding, the output end of the motor drives the first rotating shaft to rotate, and the first rotating shaft drives the grinding plate and multiple grinding balls to rotate together to grind the silicon material and desulfurized gypsum in the grinding frame. After the grinding is completed, the rolling plate is pulled out from the bottom of the grinding frame through the handle to let the ground silicon material and desulfurized gypsum fall.
[0012] The utility model is further configured as follows: the stirring mechanism comprises a fixed ring, a plurality of fixed rings are fixedly mounted on the second rotating shaft, and stirring blades are fixedly mounted on the plurality of fixed rings.
[0013] By adopting the above technical solution, during stirring, the second rotating shaft drives the multiple stirring blades to stir the raw materials through the multiple fixed rings.
[0014] The utility model is further configured as follows: a filter is fixedly installed at the bottom of the grinding frame, sliding rods are fixedly installed at both ends of the rolling plate, and sliding grooves are provided on the inner side relative to the bottom end of the grinding frame, and the sliding rods are adapted to the sliding grooves.
[0015] By adopting the above technical solution, the rolling plate is slidably connected to the grinding frame through the slide groove and the slide rod. After grinding for a period of time, the rolling plate is slid to allow the ground raw materials to be filtered by the filter and then fall down. The raw materials that cannot be filtered continue to be ground until they meet the grinding requirements.
[0016] The utility model is further configured as follows: a limiting groove is provided at one end of the bottom of the grinding frame, the limiting groove is connected to the slide groove, the height of the limiting groove is smaller than the height of the slide groove, a limiting plate is fixedly installed at one end of the rolling plate close to the grinding plate, and the height of the limiting plate is the same as the height of the slide groove.
[0017] By adopting the above technical scheme, since the height of the limit plate is the same as the height of the slide, and the height of the limit groove is smaller than the height of the slide, when the rolling plate is pulled out of the slide, the limit plate and the limit groove prevent the rolling plate from being completely separated from the slide, which makes it convenient for the operator to reset the rolling plate after the silicon material and desulfurization gypsum fall, allowing the grinding balls to continue the subsequent grinding.
[0018] The utility model is further configured as follows: a first feed inlet is fixedly installed on the top of the mixing box, and a second feed inlet is fixedly installed on the outer side of the mixing box.
[0019] By adopting the above technical solution, during stirring, silicon material and desulfurized gypsum are added into the grinding frame through the first feed port, and then sand, cement, lime and water are added into the mixing box through the second feed port.
[0020] To sum up, the utility model has the following beneficial effects: the utility model drives the first rotating shaft to rotate through a motor, and when the first rotating shaft rotates, it drives the grinding plate and the grinding balls to grind the silicon material and the desulfurized gypsum. At the same time, the first rotating shaft drives the driven wheel to rotate through the driving wheel and the belt, and when the driven wheel rotates, it drives the slave bevel gear to rotate through the connecting shaft and the main bevel gear, and when the slave bevel gear rotates, it drives the mixing blades on multiple fixed rings through the second rotating shaft to mix sand, cement, lime and water, etc., so as to achieve the effect that one motor can perform grinding and mixing at the same time, without using two motors, simple operation, and reduced production costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;
[0022] Figure 2 This is a schematic diagram of the main cross-sectional structure of the utility model;
[0023] Figure 3 This is a schematic diagram of the main cross-sectional structure of the grinding frame of the utility model;
[0024] Figure 4 This is a schematic diagram of the structure of the driving wheel, belt and driven wheel of the utility model;
[0025] Figure 5 It is a schematic structural diagram of the first rotating shaft, grinding plate and grinding balls of the utility model.
[0026] In the figure: 1. mixing box; 2. support frame; 3. motor; 4. first rotating shaft; 5. top plate; 6. connecting shaft; 7. driving wheel; 8. driven wheel; 9. belt; 10. main bevel gear; 11. bottom plate; 12. second rotating shaft; 13. driven bevel gear; 14. grinding frame; 15. grinding plate; 16. grinding balls; 17. fixing ring; 18. mixing blade; 19. rolling plate; 20. sliding rod; 21. filter screen; 22. slide groove; 23. limit groove; 24. handle; 25. limit plate; 26. first feed port; 27. second feed port. DETAILED DESCRIPTION
[0027] The present invention will be further described below with reference to the accompanying drawings in the embodiments of the present invention.
[0028] See also Figures 1 to 5In the embodiment of the utility model, a raw material mixing device for producing autoclaved aerated concrete panels includes a mixing box 1 and a motor 3. A support frame 2 is fixedly installed on the top side of the mixing box 1. The motor 3 is fixedly installed on the support frame 2. The output end of the motor 3 passes through the support frame 2 and the top wall of the mixing box 1. A first rotating shaft 4 is fixedly installed on the output end of the motor 3. A grinding frame 14 is fixedly installed inside the mixing box 1. The bottom end of the first rotating shaft 4 is located in the grinding frame 14. A grinding mechanism is provided at the bottom end of the first rotating shaft 4. A driving wheel 7 is fixedly installed on the top of the first rotating shaft 4. A top plate 5 is fixedly connected to the side of the mixing box 1, and a connecting shaft 6 is rotatably installed on the top plate 5. A driven wheel 8 is fixedly installed on the top of the connecting shaft 6. The driving wheel 7 is connected to the driven wheel 8 through a belt 9. A main bevel gear 10 is fixedly connected to the bottom end of the connecting shaft 6. A bottom plate 11 is fixedly installed on the outside of the mixing box 1. The bottom plate 11 is "L"-shaped. A second rotating shaft 12 is rotatably installed on the bottom plate 11. A slave bevel gear 13 is fixedly installed on one end of the second rotating shaft 12 close to the main bevel gear 10. The main bevel gear 10 is meshed and connected with the slave bevel gear 13. The second rotating shaft 12 penetrates the side wall of the mixing box 1, and a mixing mechanism is arranged on the second rotating shaft 12; when in use, silicon material and desulfurized gypsum are first added into the grinding frame 14, and then sand, cement, lime and water with a good proportion are added into the mixing box 1, and the grinding frame 14 separates the two groups of materials, and the motor 3 is started, and the output end of the motor 3 drives the first rotating shaft 4 to rotate, and when the first rotating shaft 4 rotates, it drives the grinding mechanism to grind the silicon material and desulfurized gypsum, and at the same time, the first rotating shaft 4 drives the driving wheel 7 to rotate, and when the driving wheel 7 rotates, it drives the driven wheel 8 to rotate through the belt 9, and the driven wheel 8 then drives the main bevel gear 10 to rotate through the connecting shaft 6. The main bevel gear 10 drives the slave bevel gear 13 to rotate through meshing transmission, and the slave bevel gear 13 drives the second rotating shaft 12 to rotate when it rotates. The second rotating shaft 12 drives the stirring mechanism to stir the sand, cement, lime and water when it rotates. After the first rotating shaft 4 and the second rotating shaft 12 rotate for a period of time, the ground silicon material and desulfurized gypsum fall into the mixing box 1 and are stirred together with the sand, cement, lime and water to mix all the raw materials evenly. The grinding and stirring can be carried out simultaneously through the motor 3, the first rotating shaft 4 and the second rotating shaft 12, without using two motors 3, the operation is simple, and the production cost is reduced.
[0029] In this embodiment, preferably, the grinding mechanism includes a grinding plate 15, the bottom end of the first rotating shaft 4 is fixedly connected with the grinding plate 15, the bottom end of the grinding plate 15 is fixedly installed with a plurality of grinding balls 16, the bottom end of the grinding frame 14 is slidably connected with a rolling plate 19, the rolling plate 19 passes through the mixing box 1, and the end of the rolling plate 19 away from the grinding frame 14 is fixedly installed with a handle 24; during grinding, the output end of the motor 3 drives the first rotating shaft 4 to rotate, and the first rotating shaft 4 drives the grinding plate 15 and the plurality of grinding balls 16 to rotate together, so as to grind the silicon material and desulfurized gypsum in the grinding frame 14. After grinding, the rolling plate 19 is pulled out from the bottom end of the grinding frame 14 by the handle 24 to allow the ground silicon material and desulfurized gypsum to fall.
[0030] In this embodiment, preferably, the stirring mechanism includes a fixed ring 17, and multiple fixed rings 17 are fixedly installed on the second rotating shaft 12, and stirring blades 18 are fixedly installed on the multiple fixed rings 17; during stirring, the second rotating shaft 12 drives the multiple stirring blades 18 to stir the raw materials through the multiple fixed rings 17.
[0031] In this embodiment, preferably, a filter screen 21 is fixedly installed at the bottom of the grinding frame 14, slide rods 20 are fixedly installed at both ends of the rolling plate 19, and a slide groove 22 is provided on the inner side relative to the bottom end of the grinding frame 14, and the slide rod 20 is adapted to the slide groove 22; the rolling plate 19 is slidably connected to the grinding frame 14 through the slide groove 22 and the slide rod 20. After grinding for a period of time, the rolling plate 19 is slid to allow the ground raw materials to be filtered by the filter screen 21 and then fall down, and the raw materials that cannot be filtered continue to be ground until they meet the grinding requirements.
[0032] In the present embodiment, preferably, a limiting groove 23 is provided at one end of the bottom of the grinding frame 14, and the limiting groove 23 is connected with the slide groove 22, and the height of the limiting groove 23 is less than the height of the slide groove 22, and a limiting plate 25 is fixedly installed at one end of the rolling plate 19 close to the grinding plate 15, and the height of the limiting plate 25 is the same as the height of the slide groove 22; since the height of the limiting plate 25 is the same as the height of the slide groove 22, and the height of the limiting groove 23 is less than the height of the slide groove 22, when the rolling plate 19 is pulled out of the slide groove 22, the limiting plate 25 and the limiting groove 23 prevent the rolling plate 19 from being completely separated from the slide groove 22, so that the operator can reset the rolling plate 19 after the silicon material and desulfurization gypsum fall, so that the grinding balls 16 can continue the subsequent grinding.
[0033] In this embodiment, preferably, a first feed port 26 is fixedly installed on the top of the mixing box 1, and a second feed port 27 is fixedly installed on the outside of the mixing box 1; during mixing, silicon material and desulfurized gypsum are added into the grinding frame 14 through the first feed port 26, and then sand, cement, lime and water are added into the mixing box 1 through the second feed port 27.
[0034] Working principle: When in use, first add the silicon material and desulfurized gypsum into the grinding frame 14 through the first feed port 26, and then add the well-proportioned sand, cement, lime and water into the mixing box 1 through the second feed port 27. The grinding frame 14 separates the two groups of materials, and the motor 3 is started. The output end of the motor 3 drives the first rotating shaft 4 to rotate. When the first rotating shaft 4 rotates, it drives the grinding plate 15 and the grinding balls 16 to grind the silicon material and desulfurized gypsum. At the same time, the first rotating shaft 4 drives the driving wheel 7 to rotate. When the driving wheel 7 rotates, it drives the driven wheel 8 to rotate through the belt 9. The driven wheel 8 then drives the main bevel gear 10 to rotate through the connecting shaft 6. The main bevel gear 10 drives the driven bevel gear through meshing transmission. 13 rotates, and the rotation of the bevel gear 13 drives the second rotating shaft 12 to rotate. When the second rotating shaft 12 rotates, it drives the stirring blades 18 on the multiple fixed rings 17 to stir the sand, cement, lime and water. After the first rotating shaft 4 and the second rotating shaft 12 rotate for a period of time, the rolling plate 19 is pulled out from the bottom of the grinding frame 14 through the handle 24, so that the ground silicon material and desulfurized gypsum are filtered through the filter screen 21 and then fall into the mixing box 1, and are stirred together with sand, cement, lime and water to mix all the raw materials evenly. The motor 3, the first rotating shaft 4 and the second rotating shaft 12 allow grinding and stirring to be carried out simultaneously without using two motors 3, which is simple to operate and reduces production costs.
[0035] The above description is only a preferred embodiment of the present utility model, so all equivalent changes or modifications made according to the structure, features and principles described in the scope of the present utility model patent application are included in the scope of the present utility model patent application.
Claims
1. A raw material mixing device for producing autoclaved aerated concrete panels, comprising a mixing box (1) and a motor (3), characterized in that: A support frame (2) is fixedly mounted on the top side of the mixing box (1), a motor (3) is fixedly mounted on the support frame (2), an output end of the motor (3) passes through the support frame (2) and the top wall of the mixing box (1), a first rotating shaft (4) is fixedly mounted on the output end of the motor (3), a grinding frame (14) is fixedly mounted inside the mixing box (1), the bottom end of the first rotating shaft (4) is located in the grinding frame (14), a grinding mechanism is provided at the bottom end of the first rotating shaft (4), a driving wheel (7) is fixedly mounted on the top of the first rotating shaft (4), a top plate (5) is fixedly connected to the side of the mixing box (1), a connecting shaft (6) is rotatably mounted on the top plate (5), and the connecting shaft A driven wheel (8) is fixedly mounted on the top of the mixing box (6); the driving wheel (7) and the driven wheel (8) are connected to each other by a belt (9); the bottom end of the connecting shaft (6) is fixedly connected to a main bevel gear (10); a bottom plate (11) is fixedly mounted on the outside of the mixing box (1); the bottom plate (11) is "L" shaped; a second rotating shaft (12) is rotatably mounted on the bottom plate (11); a slave bevel gear (13) is fixedly mounted on one end of the second rotating shaft (12) close to the main bevel gear (10); the main bevel gear (10) and the slave bevel gear (13) are meshingly connected; the second rotating shaft (12) passes through the side wall of the mixing box (1); and a stirring mechanism is arranged on the second rotating shaft (12).
2. A raw material mixing device for producing autoclaved aerated concrete panels according to claim 1, characterized in that: The grinding mechanism comprises a grinding plate (15), the bottom end of the first rotating shaft (4) is fixedly connected to the grinding plate (15), the bottom end of the grinding plate (15) is fixedly mounted with a plurality of grinding balls (16), the bottom end of the grinding frame (14) is slidably connected to a rolling plate (19), the rolling plate (19) passes through the mixing box (1), and a handle (24) is fixedly mounted on one end of the rolling plate (19) away from the grinding frame (14).
3. The raw material mixing device for producing autoclaved aerated concrete panels according to claim 1, characterized in that: The stirring mechanism comprises a fixed ring (17), a plurality of fixed rings (17) are fixedly mounted on the second rotating shaft (12), and stirring blades (18) are fixedly mounted on each of the plurality of fixed rings (17).
4. A raw material mixing device for producing autoclaved aerated concrete panels according to claim 2, characterized in that: A filter screen (21) is fixedly installed at the bottom of the grinding frame (14), sliding rods (20) are fixedly installed at both ends of the rolling plate (19), and a sliding groove (22) is formed on the inner side of the bottom end of the grinding frame (14), and the sliding rod (20) is adapted to the sliding groove (22).
5. A raw material mixing device for producing autoclaved aerated concrete panels according to claim 4, characterized in that: A limiting groove (23) is provided at one end of the bottom of the grinding frame (14), the limiting groove (23) is connected to the slide groove (22), the height of the limiting groove (23) is less than the height of the slide groove (22), and a limiting plate (25) is fixedly installed at one end of the rolling plate (19) close to the grinding plate (15), and the height of the limiting plate (25) is the same as the height of the slide groove (22).
6. The raw material mixing device for producing autoclaved aerated concrete panels according to claim 1, characterized in that: A first feed inlet (26) is fixedly mounted on the top of the mixing box (1), and a second feed inlet (27) is fixedly mounted on the outside of the mixing box (1).