Vulcanizing device for rubber band production

By designing a vulcanization device in the production of rubber bands, cutting the rubber band raw materials and stirring with steam and rakes, making them fully in contact with the vulcanizing agent, the problem of uneven vulcanization inside the rubber roll is solved, and the wear resistance of the rubber band is improved. Anti-aging.

CN222270966UActive Publication Date: 2024-12-31LANXI WANGXING PLASTIC CO LTD
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Patent Information

Application Number
CN202420957250.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-06
Publication Date
2024-12-31
Estimated Expiration
2034-05-06

AI Technical Summary

Technical Problem

During the rubber band production process, the mixing of chemicals such as sulfur inside the rubber roll is insufficient, resulting in uneven vulcanization and reducing the quality of the rubber band.

Method used

A vulcanization device for rubber band production is designed, including a vulcanization box, a cutting device and a push device. By cutting the rubber band raw materials into small pieces and stirring with steam and rakes, it makes it fully contact with the vulcanizing agent and achieves full vulcanization. .

Benefits of technology

It improves the wear resistance and aging resistance of rubber bands, ensures the full vulcanization of rubber band raw materials, and improves product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a vulcanizing device for rubber band production, relates to the technical field of rubber band production, and aims to solve the problem of insufficient vulcanization of rubber band raw materials. According to the technical scheme, the rubber band vulcanizing machine is characterized by comprising a vulcanizing box, two mutually symmetrical steam engines are fixedly connected to the inner side wall of the vulcanizing box, a blending box is arranged at water inlets of the steam engines, a cutting device used for cutting rubber band raw materials is arranged between the two steam engines, and a connecting plate is rotationally connected to the top of the vulcanizing box; and a pushing device used for moving the rubber band raw materials close to the cutting device is arranged in the vulcanizing box. The rubber band raw material can be cut into small blocks through the cutting device, so that the rubber band raw material can be in full contact with a vulcanizing agent, the rubber band raw material can be fully vulcanized, and the obtained rubber band has higher wear resistance and ageing resistance.
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Description

Technical Field

[0001] The utility model relates to the technical field of rubber band production, and more specifically, to a vulcanizing device for rubber band production. Background Art

[0002] During the production process of rubber bands, chemicals such as sulfur need to be incorporated into the rubber band raw materials to make them more elastic. The main steps are to first sprinkle the chemicals on the rubber sheets bundled into rolls, and then use a roller to roll them evenly with the chemicals, thus completing the chemical mixing operation.

[0003] When chemicals such as sulfur are sprinkled on the surface of the rubber band raw material, the sulfur is simply sprinkled on the outside of the rubber roll, and the inside of the rubber roll is not easily exposed to chemicals such as sulfur. Even after being rolled by a roller, it will only expand the outer area of ​​the rubber roll, allowing the chemicals to fully contact the outside of the rubber roll, thereby increasing the overall chemical mixing rate of the rubber roll, but it is not easy to change the amount of chemicals mixed inside the rubber roll. Therefore, there is always a difference in the mixing amount of chemicals such as sulfur inside and outside the rubber roll, which leads to insufficient vulcanization of the rubber raw material and reduces the quality of the rubber band.

[0004] Therefore, a new solution needs to be proposed to solve this problem. Utility Model Content

[0005] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a vulcanizing device for rubber band production, which has the advantage of being able to fully vulcanize the rubber band raw materials.

[0006] The above technical objectives of the utility model are achieved through the following technical solutions: a vulcanizing device for rubber band production, comprising a vulcanizing box, two symmetrical steam engines are fixedly connected to the inner side wall of the vulcanizing box, a mixing box is provided at the water inlet of the steam engine, a cutting device for cutting rubber band raw materials is provided between the two steam engines, a connecting plate is rotatably connected to the top of the vulcanizing box, and a pushing device for moving the rubber band raw materials close to the cutting device is provided in the vulcanizing box.

[0007] The utility model is further configured as follows: the cutting device comprises a plurality of rotating rods, a gear 1, two gear 2s and a plurality of blades, the gear 1 is fixedly connected to the central rotating rod, the two gears 2 are meshed with the two sides of the gear 1, the gear 2 is fixedly connected to the rotating rods on both sides, a motor 1 is fixedly connected to the outside of the vulcanization box, the output end of the motor 1 is fixedly connected to the gear 1, the plurality of blades are fixedly connected to the rotating rod, and the plurality of rotating rods are arranged in parallel in the vulcanization box.

[0008] The utility model is further configured as follows: the pushing device comprises an extrusion plate and a cylinder, the cylinder is fixedly connected to the bottom of the vulcanization box, and the piston of the cylinder is fixedly connected to the bottom of the extrusion plate.

[0009] The utility model is further configured as follows: an opening is provided on the extrusion plate, and an end cover is detachably connected to the opening.

[0010] The utility model is further configured as follows: a limiting frame is fixedly connected inside the vulcanizing box, and a side of the limiting frame close to the extrusion plate is flush with the end of the blade.

[0011] The utility model is further configured as follows: a nail rake is slidably connected to the bottom of the vulcanization box through a driving member, the bottom of the nail rake abuts against the top of the extrusion plate, and a receiving groove for placing the nail rake is opened in the vulcanization box.

[0012] The utility model is further configured as follows: the driving member includes a threaded rod and a connecting block, the connecting block is fixedly connected to the side of the spike rake, a second motor is fixedly connected to the outer wall of the vulcanization box, an output end of the second motor is fixedly connected to one end of the threaded rod, a groove for accommodating the threaded rod is provided in the vulcanization box, and the side wall of the connecting block abuts against the inner wall of the groove.

[0013] In summary, the utility model has the following beneficial effects:

[0014] The cutting device can be used to cut the rubber band raw material into small pieces, so that the rubber band raw material and the vulcanizing agent can be in more complete contact, so that the rubber band raw material can be fully vulcanized, and the obtained rubber band can have higher wear resistance and aging resistance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of the structure of the utility model;

[0016] Figure 2 The utility model is a cross-sectional view Figure 1 ;

[0017] Figure 3 The utility model is a cross-sectional view Figure 2 .

[0018] In the figure: 1. vulcanizing box; 2. steam engine; 3. mixing box; 4. connecting plate; 5. rotating rod; 6. gear one; 7. gear two; 8. blade; 9. motor one; 10. extrusion plate; 11. cylinder; 12. opening; 13. end cover; 14. limit frame; 15. rake; 16. receiving groove; 17. threaded rod; 18. connecting block; 19. motor two; 20. groove. DETAILED DESCRIPTION

[0019] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0020] In the description of the present invention, it should be noted that the terms "upper", "lower", "inside", "outside", "top / bottom" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0021] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "set / connected", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0022] Vulcanizing equipment for rubber band production, such as Figure 1-Figure 3 As shown, it includes a vulcanization box 1, on the inner side wall of the vulcanization box 1 are fixedly connected two symmetrical steam engines 2, a mixing box 3 is arranged at the water inlet of the steam engine 2, a cutting device for cutting rubber band raw materials is arranged between the two steam engines 2, a connecting plate 4 is rotatably connected to the top of the vulcanization box 1, and a pushing device for moving the rubber band raw materials close to the cutting device is arranged in the vulcanization box 1. Through the connecting plate 4, the top of the vulcanization box 1 can be opened, and the required amount of sulfur raw materials can be added to the mixing box 3 and mixed with water to form a vulcanizing agent, so that the vulcanizing agent can come to the surface of the rubber band raw materials along the steam in the steam engine 2, and the rubber band raw materials can be cut into small pieces by the cutting device, so that the rubber band raw materials and the vulcanizing agent can be more fully contacted, so that the rubber band raw materials can be fully vulcanized, and the obtained rubber bands can have higher wear resistance and aging resistance. The rubber band raw materials can pass through the cutting device for multiple times through the pushing device, so that the rubber band raw materials can be cut smaller and more evenly.

[0023] The cutting device includes a plurality of rotating rods 5, a gear 1 6, two gear 2s 7 and a plurality of blades 8. The gear 1 6 is fixedly connected to the central rotating rod 5. The two gear 2s 7 are meshed on both sides of the gear 1 6. The gear 2 7 is fixedly connected to the rotating rods 5 on both sides. A motor 1 9 is fixedly connected to the outside of the vulcanization box 1. The output end of the motor 1 9 is fixedly connected to the gear 1 6. A plurality of blades 8 are fixedly connected to the rotating rod 5. The plurality of rotating rods 5 are arranged in parallel in the vulcanization box 1. When cutting, the motor 1 9 is started to drive the gear 1 6 to rotate. Since the gear 1 6 and the gear 2 7 are meshed with each other, the gear 2 7 can be driven to rotate, thereby driving the rotating rod 5 and the blade 8 to rotate, and the rubber band raw material is cut.

[0024] The pushing device includes an extrusion plate 10 and a cylinder 11. The cylinder 11 is fixedly connected to the bottom of the vulcanization box 1. The piston of the cylinder 11 is fixedly connected to the bottom of the extrusion plate 10. When the cylinder 11 is started, the piston on the cylinder 11 can push the extrusion plate 10, so that the extrusion plate 10 rises or falls, so that the rubber band raw material can be cut by the blade 8 again and again. A limit frame 14 is fixedly connected in the vulcanization box 1. The side of the limit frame 14 close to the extrusion plate 10 is flush with the end of the blade 8. The limit frame 14 limits the position where the extrusion plate 10 is lifted, so that the extrusion plate 10 will not directly contact the blade 8, making it difficult for the blade 8 to be damaged.

[0025] An opening 12 is provided on the extrusion plate 10 , to which an end cap 13 is detachably connected. The end cap 13 is made of rubber and can be fitted with the bottom surface of the extrusion plate 10 . After cutting and vulcanization, the end cap 13 can be opened to take out the vulcanized rubber band raw material from the opening 12 .

[0026] The bottom of the vulcanization box 1 is slidably connected with a rake 15 through a driving member, and the bottom of the rake 15 abuts against the top of the extrusion plate 10. The driving member includes a threaded rod 17 and a connecting block 18. The connecting block 18 is fixedly connected to the side of the rake 15. A motor 2 19 is fixedly connected to the outer wall of the vulcanization box 1. The output end of the motor 2 19 is fixedly connected to one end of the threaded rod 17. The side wall of the connecting block 18 abuts against the inner wall of the groove 20. By starting the motor 2 19, the motor 2 19 drives the threaded rod 17 to rotate. Due to the connecting block 18 The side wall of the groove 20 abuts against the inner wall of the groove 20, and the connecting block 18 does not rotate. Therefore, the threaded rod 17 can drive the connecting block 18 to move forward and backward during the rotation, thereby driving the nail rake 15 to move forward and backward. When the extrusion plate 10 is located at the bottom of the vulcanization box 1, the nail rake 15 can slide back and forth on the surface of the extrusion plate 10, thereby turning over the rubber band raw material, so that the rubber band raw material in the middle can move to the side, so that it can be fully contacted with the steam during the vulcanization process, so that the rubber band raw material can be vulcanized more fully.

[0027] A receiving groove 16 for placing the nail rake 15 is provided in the vulcanization box 1, and a groove 20 for accommodating the threaded rod 17 is provided in the vulcanization box 1. By providing the receiving groove 16 and the groove 20, the nail rake 15 and the threaded rod 17 will not interfere with the extrusion plate 10 during the normal movement of the extrusion plate 10, so that the extrusion plate 10 can work normally.

[0028] The normal use of this utility model is as follows:

[0029] Before the rubber band raw material is vulcanized, the rubber band raw material can be put in from the top of the vulcanization box 1, and then the required vulcanizing agent is added to the mixing box 3. After the raw material is added, the connecting plate 4 is closed to start the process. During vulcanization, the motor 9 is started first to drive the gear 6 to rotate. Since the gear 6 and the gear 2 7 are meshed with each other, the gear 2 7 can be driven to rotate, thereby driving the rotating rod 5 and the blade 8 to rotate, and the rubber band raw material is cut. Then the cylinder 11 is started, and the piston on the cylinder 11 can push the extrusion plate 10, thereby controlling the extrusion plate 10 to rise or fall, so that the rubber band raw material can be cut by the blade 8 again and again, and the steam engine 2 is started to start vulcanization. In this process, when the extrusion plate 10 is located at the bottom of the vulcanization box 1, the motor 2 19 is started, and the motor 2 19 can drive the threaded rod 17 to rotate, thereby driving the connecting block 18 and the rake 15 to move, so that the rubber band raw material can be turned over and stirred. After the turning over and stirring is completed, the cylinder 11 is restarted so that the rubber band raw material can be fully vulcanized.

[0030] The above is only a preferred embodiment of the present invention. The protection scope of the present invention is not limited to the above embodiments. All technical solutions under the concept of the present invention belong to the protection scope of the present invention. It should be pointed out that for ordinary technicians in this technical field, some improvements and modifications without departing from the principle of the present invention should also be regarded as the protection scope of the present invention.

Claims

1. A vulcanizing device for producing rubber bands, comprising a vulcanizing box (1), characterized in that: Two steam engines (2) are fixedly connected to the inner side wall of the vulcanization box (1) in a symmetrical manner. A mixing box (3) is arranged at the water inlet of the steam engine (2). A cutting device for cutting rubber band raw materials is arranged between the two steam engines (2). A connecting plate (4) is rotatably connected to the top of the vulcanization box (1). A pushing device for moving the rubber band raw materials close to the cutting device is arranged inside the vulcanization box (1).

2. The vulcanizing device for rubber band production according to claim 1, characterized in that: The cutting device comprises a plurality of rotating rods (5), a gear one (6), two gear twos (7) and a plurality of blades (8); the gear one (6) is fixedly connected to the central rotating rod (5); the two gear twos (7) are meshed with the two sides of the gear one (6); the gear two (7) is fixedly connected to the rotating rods (5) on both sides; a motor one (9) is fixedly connected to the outside of the vulcanizing box (1); the output end of the motor one (9) is fixedly connected to the gear one (6); the plurality of blades (8) are fixedly connected to the rotating rod (5); and the plurality of rotating rods (5) are arranged in parallel in the vulcanizing box (1).

3. The vulcanizing device for rubber band production according to claim 2, characterized in that: The pushing device comprises an extrusion plate (10) and a cylinder (11), wherein the cylinder (11) is fixedly connected to the bottom of the vulcanization box (1), and the piston of the cylinder (11) is fixedly connected to the bottom of the extrusion plate (10).

4. The vulcanizing device for rubber band production according to claim 3, characterized in that: The extrusion plate (10) is provided with an opening (12), and an end cover (13) is detachably connected to the opening (12).

5. The vulcanizing device for rubber band production according to claim 3, characterized in that: A limiting frame (14) is fixedly connected inside the vulcanization box (1), and a side of the limiting frame (14) close to the extrusion plate (10) is flush with the end of the blade (8).

6. The vulcanizing device for rubber band production according to claim 3, characterized in that: The bottom of the vulcanization box (1) is slidably connected to a nail rake (15) via a driving member, the bottom of the nail rake (15) abuts against the top of the extrusion plate (10), and a receiving groove (16) for placing the nail rake (15) is provided in the vulcanization box (1).

7. The vulcanizing device for rubber band production according to claim 6, characterized in that: The driving member comprises a threaded rod (17) and a connecting block (18), wherein the connecting block (18) is fixedly connected to the side of the spike rake (15), a second motor (19) is fixedly connected to the outer wall of the vulcanizing box (1), an output end of the second motor (19) is fixedly connected to one end of the threaded rod (17), a groove (20) for accommodating the threaded rod (17) is provided in the vulcanizing box (1), and a side wall of the connecting block (18) abuts against an inner wall of the groove (20).