Automobile steering wheel mold for changing original runner
The car steering wheel mold addresses inefficient waste stacking in existing molds by using a semi-spherical waste bag and precise positioning, achieving denser waste collection and reduced material waste.
Patent Information
- Application Number
- CN202421149179.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-24
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-24
AI Technical Summary
The existing steering wheel molds with groove-type waste bags face issues with inefficient waste stacking, leading to larger gaps and reduced utilization rates, resulting in material waste.
A car steering wheel mold with a modified flow channel design featuring a semi-spherical waste bag and precise positioning mechanisms to minimize gaps between waste materials, ensuring efficient waste collection and reduced raw material usage.
The modified flow channel design enhances waste stacking density, maximizing waste collection and minimizing material waste by reducing gaps, thus optimizing production efficiency and cost-effectiveness.
Smart Images

Figure CN222271102U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of automobile steering wheel injection molding, and in particular relates to an automobile steering wheel mold with a changed original flow channel. Background Art
[0002] The steering wheel is a key component that converts the force applied by the driver to the edge of the steering wheel into torque and then transmits it to the steering shaft. The earliest steering wheels were made of metal, but now most steering wheels have a skeleton wrapped in a wrapping material, and the steering wheel skeleton is mostly made of zinc alloy or aluminum alloy. From an environmental protection perspective, the wrapping material can be made of EPP through a foaming machine, so when processing the steering wheel, a steering wheel mold is needed to process it so that the steering wheel can be processed and formed.
[0003] In the existing process of using the steering wheel mold, the material is poured into the interior of the semi-automatic steering wheel mold, and the material is processed into the required steering wheel in the cavity inside the steering wheel mold. However, since a waste bag is generally provided in the steering wheel mold, the provision of the waste bag can help optimize the production cost. By effectively utilizing the waste, the use of raw materials can be reduced. However, the existing waste bag provided in the steering wheel mold is generally a groove-type waste bag, and the groove-type waste bag may make it difficult to stack or combine the wastes tightly, resulting in larger gaps between the wastes, thereby reducing the utilization rate of the wastes, and ultimately causing material waste. Utility Model Content
[0004] The utility model aims to provide a car steering wheel mould with an original flow channel changed to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above purpose, the utility model provides the following technical solution: a car steering wheel mold with a changed original flow channel, comprising:
[0006] A mold bottom plate, a movable mold gasket is provided on the top of the mold bottom plate, a movable mold core is provided on the top of the movable mold gasket, and a main waste bag is provided on the surface of the movable mold core;
[0007] A fixed mold core, the fixed mold core is arranged on the top of the movable mold core and the fixed mold core and the movable mold core are locked by a locking module, and a fixed mold gasket and a fixed mold bottom plate are arranged on the top of the fixed mold core;
[0008] An injection cavity, wherein the injection cavity is respectively opened on the surface of the movable mold core and the fixed mold core, and a steering wheel frame is arranged in the injection cavity of the movable mold core;
[0009] A flow channel is arranged on the surface of the movable mold core and the fixed mold core, and one end of the flow channel is connected to the injection cavity. The injection cavity of the fixed mold core is provided with a plurality of arc-shaped waste channels, and a waste bag arranged in a semi-spherical shape is provided on one side of the arc-shaped waste channel.
[0010] Preferably, a feed port is provided at one end of the flow channel, water joints are provided on the surfaces of the mold bottom plate and the fixed mold bottom plate, pipe grooves are provided on the surfaces of the movable mold core and the fixed mold core, a hot water pipe is connected to the surface of the water joint and the hot water pipe is arranged in the pipe groove.
[0011] Preferably, the surface of the movable mold core is provided with a guide pin, and the surface of the fixed mold core is provided with a guide sleeve. The guide pin and the guide sleeve are matched and plugged in. The precise matching and plugging of the guide pin and the guide sleeve helps to improve the processing accuracy of the mold. Through accurate positioning and stable support, the mold can remain stable during the processing process.
[0012] Preferably, the surface of the movable mold core is provided with embedded parts, and the embedded parts are provided with positioning columns in four directions: left, right, front and back.
[0013] Preferably, a plurality of fixing columns and ejector rods are provided between the embedded parts and the movable mold core.
[0014] Preferably, a plurality of positioning blocks are provided on the surface of the mold bottom plate, and a plurality of fixing blocks are provided on the surface of the fixed mold bottom plate.
[0015] Preferably, an insert is provided on the surface of the fixed mold core.
[0016] Compared with the prior art, the beneficial effect of the utility model is as follows: by injecting the hot-melt raw material for automobile steering wheel injection molding into the feed port, and flowing through the feed port to the flow channel between the movable mold platen and the fixed mold platen, the hot-melt raw material flows to the injection cavities of the movable mold core and the fixed mold core respectively, and the hot-melt raw material will first fill the bottom of the injection cavity, and then the hot-melt raw material will gradually fill up inside the injection cavity and wrap the steering wheel skeleton, and when the hot-melt raw material flows in the injection cavity, the overflowed hot-melt raw material can flow into the waste bag arranged in a semi-spherical shape through the arc waste channel, so that the gaps and clearances between the wastes can be reduced by the semi-spherical waste bag, and since the surface of the spherical waste bag is relatively smooth, the gaps between the wastes will be minimized, so that the waste is stacked more tightly and can fill the gaps inside the waste bag, so that the waste can be fully collected and the raw materials can be collected to the maximum extent, thereby saving and reducing the waste of raw materials. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 It is a structural schematic diagram of the movable mold core and the fixed mold core of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the hot water pipe of the utility model;
[0020] Figure 4 It is a structural schematic diagram of the fixed mold core of the utility model.
[0021] In the figure: 1. mold base plate; 2. movable mold gasket; 3. movable mold core; 4. locking module; 5. fixed mold core; 6. fixed mold gasket; 7. fixed mold base plate; 8. injection cavity; 9. steering wheel frame; 10. runner; 11. arc-shaped waste channel; 12. waste bag; 13. feed port; 14. water joint; 15. pipe groove; 16. hot water pipe; 17. guide column; 18. guide sleeve; 19. embedded part; 20. positioning column; 21. fixing column; 22. ejector rod; 23. positioning block; 24. fixing block; 25. insert; 26. main waste bag. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] The utility model provides Figure 1-4 The automobile steering wheel mold shown in the figure changes the original flow channel, comprising:
[0024] A mold bottom plate 1, a movable mold gasket 2 is provided on the top of the mold bottom plate 1, a movable mold core 3 is provided on the top of the movable mold gasket 2, and a main waste bag 26 is provided on the surface of the movable mold core 3;
[0025] A fixed mold core 5, wherein the fixed mold core 5 is arranged on the top of the movable mold core 3 and the fixed mold core 5 is locked with the movable mold core 3 by a locking module 4, and a fixed mold gasket 6 and a fixed mold bottom plate 7 are arranged on the top of the fixed mold core 5;
[0026] An injection cavity 8, the injection cavity 8 is respectively opened on the surface of the movable mold core 3 and the fixed mold core 5, and a steering wheel skeleton 9 is arranged in the injection cavity 8 of the movable mold core 3;
[0027] A flow channel 10, wherein the flow channel 10 is arranged on the surface of the movable mold core 3 and the fixed mold core 5, and one end of the flow channel 10 is connected to the injection cavity 8, and a plurality of arc-shaped waste channels 11 are arranged inside the injection cavity 8 of the fixed mold core 5, and a waste bag 12 arranged in a semi-spherical shape is arranged on one side of the arc-shaped waste channel 11. The waste bag 12 is composed of grooves with a radius of 4-5mm and a length of 10-20mm, and the waste bag 12 is now changed to a semi-spherical shape with a radius of 1.5mm, thereby saving and reducing the waste of raw materials;
[0028] The height of the main waste bag 26 is changed from the original height of 37.5 mm to 37.18 mm, which is a slight reduction in height. Therefore, by fine-tuning the height of the main waste bag 26, the amount of waste generated during the production process is reduced, which will save a lot of material costs for large-scale production.
[0029] A feed port 13 is provided at one end of the flow channel 10, water joints 14 are provided on the surfaces of the mold bottom plate 1 and the fixed mold bottom plate 7, pipe grooves 15 are provided on the surfaces of the movable mold core 3 and the fixed mold core 5, a hot water pipe 16 is connected to the surface of the water joint 14 and the hot water pipe 16 is arranged in the pipe groove 15, a hot water source is connected to the water joint 14, so that the hot water source flows into the hot water pipe 16 through the water joint 14, and the surfaces of the movable mold core 3 and the fixed mold core 5 can be temperature-controlled by circulating hot water through the hot water source in the hot water pipe 16. During the injection molding process, the temperature in the mold is controlled, so that by controlling the flow and temperature of the hot water, the temperature in the mold can be kept within a suitable temperature range, thereby ensuring the surface quality and dimensional stability of the molded part.
[0030] A guide post 17 is provided on the surface of the movable mold core 3 , and a guide sleeve 18 is provided on the surface of the fixed mold core 5 . The guide post 17 and the guide sleeve 18 are plugged in cooperation with each other.
[0031] The surface of the movable mold core 3 is provided with embedded parts 19 and the embedded parts 19 are provided with positioning columns 20 in four directions of left, right, front and back. The positioning columns 20 can be plugged into the positioning grooves provided on the surface of the fixed mold core 5 to ensure the accuracy of positioning between the fixed mold core 5 and the movable mold core 3.
[0032] A plurality of fixing columns 21 and ejector rods 22 are provided between the embedded part 19 and the movable mold core 3 .
[0033] The surface of the mold bottom plate 1 is provided with a plurality of positioning blocks 23, and the surface of the fixed mold bottom plate 7 is provided with a plurality of fixing blocks 24. The presence of the positioning blocks 23 and the fixing blocks 24 can ensure the accurate positioning of the mold during assembly and use.
[0034] The surface of the fixed mold core 5 is provided with an insert 25, which can help to achieve accurate positioning of the mold. By matching the insert 25 with the positioning pin, the accurate positioning of the mold during assembly and use can be ensured, thereby improving the processing accuracy of the mold.
[0035] The automobile steering wheel mold with the original flow channel changed injects the hot-melt raw material for automobile steering wheel injection into the feed port 13, and flows into the flow channel 10 between the movable mold plate and the fixed mold plate through the feed port 13, so that the hot-melt raw material flows into the injection cavity 8 of the movable mold core 3 and the fixed mold core 5 respectively, and the hot-melt raw material first fills the bottom of the injection cavity 8, and then the hot-melt raw material gradually fills upward inside the injection cavity 8 and wraps the steering wheel skeleton 9 until it is cooled and solidified to complete the processing, and the hot-melt raw material When the material flows in the injection cavity 8, the overflowed hot-melt raw material can flow into the waste bag 12 arranged in a semi-spherical shape through the arc-shaped waste channel 11, so that the semi-spherical waste bag 12 can reduce the gaps and clearances between the waste materials. Since the surface of the spherical waste bag 12 is relatively smooth, the gaps between the waste materials will be minimized, making the waste stacking more dense and filling the gaps inside the waste bag 12, so that the waste can be fully collected and the raw materials can be collected to the maximum extent, thereby saving and reducing the waste of raw materials.
[0036] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A car steering wheel mold with a changed original flow channel, characterized in that: include: A mold bottom plate (1), a movable mold gasket (2) is provided on the top of the mold bottom plate (1), a movable mold core (3) is provided on the top of the movable mold gasket (2), and a main waste bag (26) is provided on the surface of the movable mold core (3); A fixed mold core (5), the fixed mold core (5) is arranged on the top of the movable mold core (3) and the fixed mold core (5) and the movable mold core (3) are locked by a locking module (4), and a fixed mold gasket (6) and a fixed mold bottom plate (7) are arranged on the top of the fixed mold core (5); An injection molding cavity (8), wherein the injection molding cavity (8) is respectively provided on the surface of the movable mold core (3) and the fixed mold core (5), and a steering wheel frame (9) is provided in the injection molding cavity (8) of the movable mold core (3); A flow channel (10) is provided on the surface of a movable mold core (3) and a fixed mold core (5), and one end of the flow channel (10) is connected to an injection cavity (8); a plurality of arc-shaped waste channels (11) are provided inside the injection cavity (8) of the fixed mold core (5), and a waste bag (12) arranged in a semi-spherical shape is provided on one side of the arc-shaped waste channels (11).
2. The automobile steering wheel mold with changed original flow channel according to claim 1, characterized in that: A feed port (13) is provided at one end of the flow channel (10), water joints (14) are provided on the surfaces of the mold bottom plate (1) and the fixed mold bottom plate (7), pipe grooves (15) are provided on the surfaces of the movable mold core (3) and the fixed mold core (5), and a hot water pipe (16) is connected to the surface of the water joint (14) and the hot water pipe (16) is arranged in the pipe groove (15).
3. The automobile steering wheel mold with changed original flow channel according to claim 1, characterized in that: The surface of the movable mold core (3) is provided with a guide column (17), and the surface of the fixed mold core (5) is provided with a guide sleeve (18), and the guide column (17) and the guide sleeve (18) are matched and plugged.
4. The automobile steering wheel mold with changed original flow channel according to claim 1, characterized in that: The surface of the movable mold core (3) is provided with an embedded part (19), and the embedded part (19) is provided with positioning columns (20) in four positions, namely left, right, front and back.
5. The automobile steering wheel mold with changed original flow channel according to claim 4, characterized in that: A plurality of fixing columns (21) and a push rod (22) are provided between the embedded part (19) and the movable mold core (3).
6. The automobile steering wheel mold with changed original flow channel according to claim 1, characterized in that: The surface of the mold bottom plate (1) is provided with a plurality of positioning blocks (23), and the surface of the fixed mold bottom plate (7) is provided with a plurality of fixing blocks (24).
7. The automobile steering wheel mold with changed original flow channel according to claim 1, characterized in that: The surface of the fixed mold core (5) is provided with an insert (25).