Wire electrode production device
By using drive motors, rotating shafts, bevel gears and reciprocating screws in the electrode wire production device, uniform winding of the electrode wire is achieved, and the uneven winding of the electrode wires is solved in the prior art due to insufficient height adjustment of the electrode wire in the prior art The problem has improved the quality of electrode wire coiling.
Patent Information
- Application Number
- CN202420997338.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-09
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-09
AI Technical Summary
The existing electrode wire production devices cannot adjust the height of the electrode wire up and down, resulting in the electrode wire being easily curled in a local position during the winding process, which reduces the uniformity and quality of the winding operation.
A device including driving motor, rotating shaft, bevel gear, reciprocating screw, workbench and reciprocating disc is designed. By driving the motor, the rotating shaft and bevel gear rotate, and the reciprocating screw and reciprocating disc are driven to rotate, combined with The combination of the slider, the moving frame and the guide ring achieves uniform winding of the electrode wire.
It effectively avoids the electrode wire being concentrated in local positions during the winding process, significantly improving the uniformity and quality of the electrode wire being winding operation, and meeting the usage needs.
Smart Images

Figure CN222273718U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrode wire production, in particular to an electrode wire production device. Background Art
[0002] The electrode wire is an important component in wire cutting processing. Its working principle is to use a continuously moving thin metal wire (electrode wire) as an electrode to perform pulse spark discharge to erode metal and cut the workpiece into shape. During the production process of the electrode wire, it needs to be wound up.
[0003] For example, the Chinese utility model provides "a multi-station coiling device for copper wire electrode wire production", and its announcement number is: CN216072486U. The upper end face of the coiling device body described in the application is provided with a first inspection plate, and the first inspection plate is threadedly connected to the coiling device body through a first hexagonal rivet, and there are four first hexagonal rivets. A first coil storage tray is provided on one side above the first inspection plate, a second coil storage tray is provided on one side of the first coil storage tray, and a third coil storage tray is provided on one side of the second coil storage tray. The third coil storage tray, the second coil storage tray and the first coil storage tray are all rotatably connected to the coiling device body through a central rotating shaft, and there are three central rotating shafts. Although the coiling device in the above technology can simultaneously coil multiple groups of electrode wires, it is impossible to adjust the height of the coiled electrode wire up and down during the operation, which causes the electrode wire to be easily concentrated and coiled in a local position of the storage tray, thereby reducing the uniformity and quality of the electrode wire winding operation, and thus failing to meet the use needs of personnel. Utility Model Content
[0004] The purpose of the utility model is to provide an electrode wire production device, which has the advantage of being able to reciprocately adjust the height of the electrode wire during the winding process, thereby improving the uniformity and quality of the electrode wire winding operation, and solving the problem that although the coiling device in the above-mentioned technology can simultaneously wind up multiple groups of electrode wires, it is unable to adjust the height of the wound electrode wire up and down during the operation, which causes the electrode wire to be easily concentrated and wound at a local position of the storage disk, thereby reducing the uniformity and quality of the electrode wire winding operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electrode wire production device comprises a workbench, a driving motor is fixedly installed at the lower end of the left side of the outer surface of the workbench, a rotating shaft is fixedly installed at the output end of the driving motor, the right side of the rotating shaft is movably connected to the lower end of the right side of the inner cavity of the workbench through a bearing, both ends of the rotating shaft are fixedly installed with a first bevel gear, both ends of the top of the workbench are movably connected with a reciprocating screw rod through a bearing, the top of the reciprocating screw rod is fixedly installed with a support seat, the upper end of the support seat is sleeved with a winding disk, the bottom of the reciprocating screw rod is fixedly installed with a second bevel gear, the second bevel gear is meshed with the first bevel gear, the surface of the reciprocating screw rod is threadedly connected with a slider, the surface of the slider is fixedly installed with a moving frame, a moving rod is fixedly connected between the tops of the two moving frames, and both ends of the top of the moving rod are fixedly connected with guide rings.
[0006] As a preferred solution, a support shaft is fixedly mounted on the bottom of the second bevel gear, the bottom of the support shaft is movably connected to a support frame via a bearing, and the top of the support frame is fixedly connected to the top of the inner cavity of the workbench.
[0007] As a preferred solution, both ends of the top of the inner cavity of the workbench are fixedly connected with guide rods, and the bottom of the movable frame is movably connected to the surface of the guide rods.
[0008] As a preferred solution, through holes are provided at both ends of the top of the workbench, and the upper end of the movable frame is movably connected to the surface of the through holes.
[0009] As a preferred solution, a vertical plate is fixedly connected to the middle end of the bottom of the inner cavity of the workbench, and the upper end of the vertical plate is movably connected to the middle end of the rotating shaft through a bearing.
[0010] As a preferred solution, support blocks are fixedly connected to the four sides of the bottom of the outer surface of the workbench, and a movable door is movably connected to the front surface of the workbench through hinges.
[0011] As a preferred solution, a screw is threadedly connected to the middle end of the top of the support seat, a pressure plate is fixedly connected to the upper end of the screw, and the bottom of the pressure plate is movably connected to the top of the winding disk.
[0012] Compared with the prior art, the beneficial effects of the utility model are as follows:
[0013] 1. The utility model achieves the effect of winding two groups of electrode wires through the arrangement of a driving motor, a rotating shaft, a first bevel gear, a second bevel gear, a reciprocating screw rod, a workbench, a support seat and a winding disk, effectively ensuring the efficiency of the winding operation. At the same time, under the cooperation between the reciprocating screw rod, the slider, the moving frame, the moving rod and the guide ring, the electrode wire is evenly wound on the surface of the winding disk under the action of movement, thereby effectively avoiding the electrode wire from being concentratedly wound at a local position during the operation, greatly improving the uniformity and quality of the electrode wire winding operation, and facilitating the use of personnel.
[0014] 2. The utility model achieves the purpose of stably supporting the bottom of the second bevel gear and avoiding the second bevel gear and the reciprocating screw from tilting during rotation by setting the support shaft and the support frame. The utility model achieves the purpose of guiding the mobile frame and avoiding the mobile frame from tilting during movement by setting the guide rod. The utility model achieves the purpose of accommodating the mobile frame by setting the through hole. The utility model achieves the purpose of stably supporting the middle end of the rotating shaft by setting the vertical plate. The utility model facilitates maintenance work on the interior of the workbench by setting the movable door. The utility model facilitates the personnel to fix the winding reel and the support seat by setting the screw and the pressure plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional diagram of the utility model;
[0016] Figure 2 This is a schematic diagram of the cross-sectional structure of the workbench of the utility model;
[0017] Figure 3 This is a schematic diagram of the cross-sectional structure of the winding reel of the utility model;
[0018] Figure 4 For this utility model Figure 2 A partial enlarged view of point A in the middle.
[0019] In the figure: 1. workbench; 2. drive motor; 3. moving frame; 4. take-up reel; 5. guide ring; 6. support block; 7. movable door; 8. moving rod; 9. through hole; 10. reciprocating screw; 11. guide rod; 12. rotating shaft; 13. first bevel gear; 14. second bevel gear; 15. vertical plate; 16. support frame; 17. support seat; 18. screw; 19. pressure plate; 20. support shaft; 21. slider. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0021] See also Figure 1-4 A wire electrode production device comprises a workbench 1, a driving motor 2 is fixedly installed at the lower end of the left side of the outer surface of the workbench 1, a rotating shaft 12 is fixedly installed at the output end of the driving motor 2, the right side of the rotating shaft 12 is movably connected to the lower end of the right side of the inner cavity of the workbench 1 through a bearing, both ends of the rotating shaft 12 are fixedly installed with a first bevel gear 13, both ends of the top of the workbench 1 are movably connected with a reciprocating screw rod 10 through bearings, a support seat 17 is fixedly installed on the top of the reciprocating screw rod 10, a winding disk 4 is sleeved on the upper end of the support seat 17, a second bevel gear 14 is fixedly installed at the bottom of the reciprocating screw rod 10, the second bevel gear 14 is meshed with the first bevel gear 13, a slider 21 is threadedly connected to the surface of the reciprocating screw rod 10, a moving frame 3 is fixedly installed on the surface of the slider 21, a moving rod 8 is fixedly connected between the tops of the two moving frames 3, and guide rings 5 are fixedly connected to the two ends of the top of the moving rod 8.
[0022] Through the above technical scheme, by driving the motor 2, the rotating shaft 12, the first bevel gear 13, the second bevel gear 14, the reciprocating screw rod 10, the workbench 1, the support seat 17 and the winding drum 4, the effect of winding the two groups of electrode wires is achieved, and the efficiency of the winding operation is effectively guaranteed. At the same time, under the cooperation between the reciprocating screw rod 10, the slider 21, the movable frame 3, the movable rod 8 and the guide ring 5, the electrode wire is evenly wound on the surface of the winding drum 4 under the action of movement, thereby effectively avoiding the concentrated winding of the electrode wire at a local position during the operation, greatly improving the uniformity and quality of the electrode wire winding operation, and facilitating personnel to use.
[0023] A support shaft 20 is fixedly mounted on the bottom of the second bevel gear 14 . A support frame 16 is movably connected to the bottom of the support shaft 20 via a bearing. The top of the support frame 16 is fixedly connected to the top of the inner cavity of the workbench 1 .
[0024] Through the above technical solution, by setting the support shaft 20 and the support frame 16, the purpose of stably supporting the bottom of the second bevel gear 14 is achieved, thereby preventing the second bevel gear 14 and the reciprocating screw 10 from tilting during rotation.
[0025] Both ends of the top of the inner cavity of the workbench 1 are fixedly connected with guide rods 11 , and the bottom of the movable frame 3 is movably connected to the surface of the guide rods 11 .
[0026] Through the above technical solution and the setting of the guide rod 11, the purpose of guiding the moving frame 3 is achieved, thereby preventing the moving frame 3 from tilting during the moving process.
[0027] Through holes 9 are provided at both ends of the top of the workbench 1 , and the upper end of the movable frame 3 is movably connected to the surface of the through hole 9 .
[0028] Through the above technical solution and the provision of the through hole 9, the purpose of accommodating the movable rack 3 is achieved.
[0029] A vertical plate 15 is fixedly connected to the middle end of the bottom of the inner cavity of the workbench 1, and the upper end of the vertical plate 15 is movably connected to the middle end of the rotating shaft 12 through a bearing.
[0030] Through the above technical solution and the provision of the vertical plate 15 , the purpose of stably supporting the middle end of the rotating shaft 12 is achieved.
[0031] Support blocks 6 are fixedly connected to the four sides of the bottom of the outer surface of the workbench 1, and a movable door 7 is movably connected to the front surface of the workbench 1 through hinges.
[0032] Through the above technical solution and the provision of the movable door 7 , it is convenient for personnel to perform maintenance work on the interior of the workbench 1 .
[0033] The middle end of the top of the support seat 17 is threadedly connected with a screw rod 18 , the upper end of the screw rod 18 is fixedly connected with a pressure plate 19 , and the bottom of the pressure plate 19 is movably connected to the top of the winding disk 4 .
[0034] Through the above technical solution, by providing the screw rod 18 and the pressure plate 19 , it is convenient for personnel to fix the winding drum 4 and the support seat 17 .
[0035] The working principle of the utility model is as follows: the electrode wire to be wound is inserted into the inside of the guide ring 5, and the end of the electrode wire can be wound around the surface of the winding disk 4, and the driving motor 2 is started to drive the rotating shaft 12 and the first bevel gear 13 to rotate, and the first bevel gear 13 can drive the second bevel gear 14 and the reciprocating screw rod 10 to rotate along the bearing on the workbench 1 while rotating, and the reciprocating screw rod 10 rotates to drive the support seat 17 and the winding disk 4 to rotate, so that the winding disk 4 can pull the electrode wire to move along the surface of the guide ring 5 under the action of rotation, and can be wound on the surface of the winding disk 4, so as to achieve the purpose of the utility model. The effect of winding the two groups of electrode wires is achieved, and the efficiency of the winding operation is effectively guaranteed. At the same time, the rotation of the reciprocating screw rod 10 can drive the slider 21 to reciprocate in the vertical direction. The movement of the slider 21 can drive the movable frame 3, the movable rod 8 and the guide ring 5 to reciprocate. The movement of the guide ring 5 can also drive the pulled electrode wire to reciprocate in the vertical direction, so that the electrode wire is evenly wound on the surface of the winding drum 4 under the action of the movement, thereby effectively avoiding the concentrated winding of the electrode wire at a local position during the operation, greatly improving the uniformity and quality of the electrode wire winding operation, and facilitating personnel to use it.
[0036] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model, rather than to limit the protection scope of the utility model. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the essence and scope of the technical solution of the utility model.
Claims
1. An electrode wire production device, comprising a workbench (1), characterized in that: A driving motor (2) is fixedly mounted on the lower end of the left side of the outer surface of the workbench (1), a rotating shaft (12) is fixedly mounted on the output end of the driving motor (2), the right side of the rotating shaft (12) is movably connected to the lower end of the right side of the inner cavity of the workbench (1) via a bearing, both ends of the rotating shaft (12) are fixedly mounted with a first bevel gear (13), both ends of the top of the workbench (1) are movably connected with a reciprocating screw (10) via a bearing, and a support seat (17) is fixedly mounted on the top of the reciprocating screw (10). A winding disk (4) is sleeved on the upper end of the support seat (17); a second bevel gear (14) is fixedly mounted on the bottom of the reciprocating screw rod (10); the second bevel gear (14) is meshed with the first bevel gear (13); a slider (21) is threadedly connected to the surface of the reciprocating screw rod (10); a moving frame (3) is fixedly mounted on the surface of the slider (21); a moving rod (8) is fixedly connected between the tops of the two moving frames (3); guide rings (5) are fixedly connected to both ends of the top of the moving rod (8).
2. The electrode wire production device according to claim 1, characterized in that: A support shaft (20) is fixedly mounted at the bottom of the second bevel gear (14), the bottom of the support shaft (20) is movably connected to a support frame (16) via a bearing, and the top of the support frame (16) is fixedly connected to the top of the inner cavity of the workbench (1).
3. The electrode wire production device according to claim 1, characterized in that: Both ends of the top of the inner cavity of the workbench (1) are fixedly connected to guide rods (11), and the bottom of the movable frame (3) is movably connected to the surface of the guide rods (11).
4. The electrode wire production device according to claim 1, characterized in that: Through holes (9) are provided at both ends of the top of the workbench (1), and the upper end of the movable frame (3) is movably connected to the surface of the through hole (9).
5. The electrode wire production device according to claim 1, characterized in that: A vertical plate (15) is fixedly connected to the middle end of the bottom of the inner cavity of the workbench (1), and the upper end of the vertical plate (15) is movably connected to the middle end of the rotating shaft (12) via a bearing.
6. The electrode wire production device according to claim 1, characterized in that: Support blocks (6) are fixedly connected to the four sides of the bottom of the outer surface of the workbench (1), and a movable door (7) is movably connected to the front surface of the workbench (1) via hinges.
7. The electrode wire production device according to claim 1, characterized in that: The middle end of the top of the support seat (17) is threadedly connected to a screw rod (18), the upper end of the screw rod (18) is fixedly connected to a pressure plate (19), and the bottom of the pressure plate (19) is movably connected to the top of the winding disk (4).
