Biofuel particle compression molding device
By using a servo motor-driven screw and cover system in the biofuel molding machine, combined with the limit frame and electric telescopic rod, the waste splash caused by the opening of the feed hopper of the traditional molding machine is solved, and more efficient material treatment is achieved and a safer production environment.
Patent Information
- Application Number
- CN202421027450.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-13
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-13
AI Technical Summary
The feed hopper of the traditional biofuel forming machine is designed to be open, which makes agricultural and forestry waste easily turn over during processing and compression, causing material waste and production environment pollution, reducing work efficiency and the use effect of the forming machine.
A biofuel particle compression molding device was designed, using a servo motor-driven screw and cover system, combined with a limit frame and an electric telescopic rod, to ensure that waste is not easily splashed during the molding process, and is improved by an additional guard ring and rubber ring. The stability of the cover plate ensures the production environment sanitation and the safety of staff.
It effectively prevents waste from splashing during crushing and compression, improves the hygiene standards of the production environment, facilitates material addition and collection, and improves the working efficiency and use effect of the molding machine.
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Figure CN222274486U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of biofuels, in particular to a biofuel particle compression molding device. Background Art
[0002] Biofuel pellets are a type of granular material made from crushed agricultural and forestry waste. During production, a molding machine is used to compress and mold the crushed agricultural and forestry waste into fixed particles, making it easier to use as fuel.
[0003] When using a traditional molding machine, the controller is operated to start the molding machine, and then agricultural and forestry waste is added from the feed hopper so that the agricultural and forestry waste is compressed and molded in the molding machine. However, in actual use, it is found that when the general feed hopper is open, the waste will flip when it is processed and compressed inside the molding machine, causing some waste materials to fly out of the discharge hopper, causing material waste, and also affecting the production environment, affecting the normal material addition of the staff, and reducing the working efficiency and use effect of the molding machine. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that when the feed hopper of the molding machine is open, the waste will be turned over when being processed and compressed inside the molding machine, causing some waste materials to fly out of the discharge hopper, causing material waste, and also affecting the production environment, affecting the normal material addition of the staff, and reducing the working efficiency and use effect of the molding machine. The proposed biofuel particle compression molding device.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a biofuel particle compression molding device, including a molding machine, a feed hopper is fixedly connected to the surface of one side of the molding machine, a discharge rail is fixedly connected to the surface of the molding machine, a controller is fixedly connected to the surface of one side of the molding machine, and a protective device is arranged on the surface of the molding machine, and the protective device includes a servo motor, the servo motor is fixedly connected to the surface of the molding machine, a screw is fixedly connected to the output end of the servo motor, a connecting block is threadedly connected to the arc surface of the screw, a cover plate is fixedly connected to the surface of the connecting block, a limit frame is fixedly connected to the surface of one side of the cover plate, a limit rod is slidably connected to the inner wall of the limit frame, and the limit rod is fixedly connected to the surface of the molding machine.
[0006] The effect achieved by the above components is: when the molding machine is processing and compressing agricultural and forestry waste, the waste is not easy to splash and scatter during the crushing and compression process, which ensures the sanitary standards of the production environment, facilitates the staff to add and collect materials, and improves the use effect and work efficiency of the molding machine.
[0007] Preferably, a protective sleeve is sleeved on the arc surface of the screw, and the protective sleeve is fixedly connected to the surface of the servo motor.
[0008] The effect achieved by the above components is that, by setting the protective cover, it is difficult for debris to enter the output end of the servo motor when it is in use, thereby ensuring the normal use of the servo motor.
[0009] Preferably, an electric telescopic rod is fixedly connected to one side surface of the limit rod, an output end of the electric telescopic rod is penetrated through the surface of the cover plate, and a pressure plate is fixedly connected to the output end of the electric telescopic rod.
[0010] The effect achieved by the above components is: through the setting of the pressure plate, when the waste is added into the feed hopper, it is not easy to get stuck in the inner wall of the feed hopper, so the compression processing inside the molding machine is better carried out, and the functionality of the protective device is increased.
[0011] Preferably, two stabilizing rods are fixedly connected to the surface of the pressure plate, and two sliding holes are provided on the surface of the cover plate, and the two stabilizing rods are slidably connected to the inner walls of the two sliding holes respectively.
[0012] The effect achieved by the above components is: through the setting of the sliding hole and the stabilizing rod, the pressing plate is more stable and less likely to shake under the drive of the electric telescopic rod, thereby better compressing the waste into the interior of the molding machine.
[0013] Preferably, a protective ring is fixedly connected to the surface of the cover plate, a rubber ring is fixedly connected to the inner wall of the protective ring, and the inner wall of the protective ring is snap-fitted to the surface of the feed hopper.
[0014] The effect achieved by the above components is that, by setting the protective ring, the cover plate is pressed on the surface of the discharge hopper to fit more stably and less likely to have gaps, thereby improving the use effect of the cover plate.
[0015] Preferably, a safety device is provided on the surface of the controller, and the safety device includes a mounting frame, the mounting frame is fixedly connected to the surface of the controller, the inner wall of the mounting frame is rotatably connected to a rotating block, and a protective plate is fixedly connected to one side surface of the rotating block.
[0016] The effect achieved by the above components is that when the molding machine is in operation, the debris of agricultural and forestry waste is not easy to adhere to the surface of the controller, thereby ensuring the normal use of the controller.
[0017] Preferably, a fixing block is fixedly connected to one side surface of the protection plate, a fixing frame is fixedly connected to the surface of the controller, and the fixing block is snap-fitted to the inner wall of the fixing frame.
[0018] The effect achieved by the above components is: through the clamping setting of the fixing block and the fixing frame, the protection plate is more stably shielded on the surface of the controller and is not prone to shaking, thereby better protecting the components on the surface of the controller.
[0019] Preferably, a handle is fixedly connected to the surface of the protection plate, and a plurality of anti-slip protrusions are provided on the surface of the handle.
[0020] The effect achieved by the above components is: through the setting of the handle, the protection plate can be turned over more conveniently and quickly, thereby better protecting the controller and improving the convenience of using the protection plate.
[0021] Compared with the prior art, the advantages and positive effects of the utility model are:
[0022] In the utility model, when the molding machine is processing and compressing agricultural and forestry waste, the waste is not easy to splash and scatter during the crushing and compression process, thereby ensuring the sanitary standards of the production environment, facilitating the staff to add and collect materials, and improving the use effect and work efficiency of the molding machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 A schematic diagram of the three-dimensional structure of this application;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of the protection device of this application;
[0025] Figure 3 For this application Figure 2 A schematic diagram of the side three-dimensional structure;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the safety device of this application.
[0027] Legend: 1. Forming machine; 2. Feed hopper; 3. Discharge rail; 4. Controller; 5. Protective device; 51. Servo motor; 52. Screw; 53. Connecting block; 54. Cover plate; 55. Limit frame; 56. Limit rod; 57. Protective cover; 58. Electric telescopic rod; 59. Press plate; 510. Stabilizing rod; 511. Slide hole; 512. Protective ring; 513. Rubber ring; 6. Safety device; 61. Mounting frame; 62. Rotating block; 63. Protective plate; 64. Handle; 65. Fixed frame; 66. Fixed block. DETAILED DESCRIPTION
[0028] Embodiment 1, as Figure 1As shown, the biofuel particle compression molding device includes a molding machine 1, a feed hopper 2 is fixedly connected to the surface of one side of the molding machine 1, a discharge rail 3 is fixedly connected to the surface of the molding machine 1, a controller 4 is fixedly connected to the surface of one side of the molding machine 1, a protective device 5 is arranged on the surface of the molding machine 1, and a safety device 6 is arranged on the surface of the controller 4.
[0029] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: the protection device 5 includes a servo motor 51, the servo motor 51 is fixedly connected to the surface of the molding machine 1, a screw rod 52 is fixedly connected to the output end of the servo motor 51, a connecting block 53 is threadedly connected to the arc surface of the screw rod 52, a cover plate 54 is fixedly connected to the surface of the connecting block 53, a limit frame 55 is fixedly connected to one side surface of the cover plate 54, a limit rod 56 is slidably connected to the inner wall of the limit frame 55, and the limit rod 56 is fixedly connected to the surface of the molding machine 1. When the molding machine 1 is used to process and compress agricultural and forestry waste, the controller 4 is first operated to set and debug the molding machine 1 to start the equipment, and then waste is added to the feed hopper 2. When a certain amount of waste is added, Start the servo click on one side of the molding machine 1, which in turn drives the screw 52 to rotate. Because of the sliding limiting effect of the limiting rod 56 and the limiting frame 55 on the surface of the cover plate 54, the cover plate 54 will be driven by the screw 52 to move closer to the position of the feed hopper 2 until it contacts and covers the surface of the feed hopper 2. Then the waste will be crushed and compressed in the molding machine 1, and finally formed into a fixed object and discharged from the discharge track 3 to produce biofuel. At this time, when the molding machine 1 is processing and compressing agricultural and forestry waste, the waste is not easy to splash and scatter during the crushing and compression process, which ensures the hygiene standards of the production environment, facilitates the staff to add and collect materials, and improves the use effect and work efficiency of the molding machine 1.
[0030] Reference Figure 1 , Figure 2 and Figure 3 As shown, in this embodiment: a protective sleeve 57 is sleeved on the arc surface of the screw 52, and the protective sleeve 57 is fixedly connected to the surface of the servo motor 51. Through the setting of the protective sleeve 57, when the servo motor 51 is in use, it is not easy for debris to enter the position of its output end, thereby ensuring the normal use of the servo motor 51. One side surface of the limit rod 56 is fixedly connected to an electric telescopic rod 58, and the output end of the electric telescopic rod 58 is penetrated through the surface of the cover plate 54. A pressing plate 59 is fixedly connected to the output end of the electric telescopic rod 58. Through the setting of the pressing plate 59, when waste is added into the feed hopper 2, it is not easy to get stuck in the inner wall of the feed hopper 2, so that the compression processing inside the molding machine 1 can be better carried out, thereby increasing the functionality of the protective device 5.
[0031] Reference Figure 1 , Figure 2 and Figure 3 As shown, in the present embodiment: two stabilizing rods 510 are fixedly connected to the surface of the pressing plate 59, and two sliding holes 511 are provided on the surface of the cover plate 54, and the two stabilizing rods 510 are slidably connected to the inner walls of the two sliding holes 511 respectively. Through the arrangement of the sliding holes 511 and the stabilizing rods 510, the pressing plate 59 is more stable and less likely to shake under the drive of the electric telescopic rod 58, so as to better compress the waste into the inside of the compression molding machine 1; a protective ring 512 is fixedly connected to the surface of the protective ring 512, and a rubber ring 513 is fixedly connected to the inner wall of the protective ring 512, and the inner wall of the protective ring 512 is snap-fitted with the surface of the feed hopper 2. Through the arrangement of the protective ring 512, when the cover plate 54 is pressed on the surface of the discharge hopper, it is more stably fitted and less likely to have gaps, thereby improving the use effect of the cover plate 54.
[0032] Reference Figure 1 and Figure 4 As shown, in this embodiment: the safety device 6 includes a mounting frame 61, the mounting frame 61 is fixedly connected to the surface of the controller 4, the inner wall of the mounting frame 61 is rotatably connected to a rotating block 62, and a protective plate 63 is fixedly connected to the surface of one side of the rotating block 62. When the setting operation of the controller 4 is completed, the protective plate 63 is flipped over to make the rotating block fixedly connected to the protective plate 63 rotate in the inner wall of the mounting frame 61 on the surface of the controller 4 until the protective plate 63 covers the surface of the controller 4. At this time, the molding machine 1 is in operation, and the debris of agricultural and forestry waste is not easy to adhere to the surface of the controller 4, thereby ensuring the normal use of the controller 4.
[0033] Reference Figure 1 and Figure 4 As shown, in the present embodiment: a fixed block 66 is fixedly connected to the surface of one side of the protection plate 63, a fixed frame 65 is fixedly connected to the surface of the controller 4, the fixed block 66 is snapped with the inner wall of the fixed frame 65, and the snap-connection setting of the fixed block 66 and the fixed frame 65 makes the protection plate 63 more stably shielded on the surface of the controller 4, less likely to shake, thereby better protecting the components on the surface of the controller 4, and a handle 64 is fixedly connected to the surface of the protection plate 63, and a plurality of anti-slip protrusions are provided on the surface of the handle 64, and the setting of the handle 64 makes it more convenient and quick to flip the protection plate 63, thereby better protecting the controller 4 and improving the convenience of using the protection plate 63.
[0034] Working principle: When using the molding machine 1 to process and compress agricultural and forestry waste, first operate the controller 4, set and debug the molding machine 1, start the equipment, and then add waste to the feed hopper 2. When a certain amount is added, start the servo click on one side of the molding machine 1, and then drive the rotation of the screw 52. Because of the sliding limiting effect of the limiting rod 56 and the limiting frame 55 on the surface of the cover plate 54, the cover plate 54 will be driven by the screw 52 to move closer to the position of the feed hopper 2 until it contacts and covers the surface of the feed hopper 2. Then the waste will be crushed and compressed in the molding machine 1, and finally formed into a fixed object and discharged from the discharge rail 3 to make biofuel. At this time, when the molding machine 1 is processing and compressing agricultural and forestry waste, the waste is not easy to splash and scatter during the crushing and compression process, which ensures the hygiene standards of the production environment, and is also convenient for the staff to add and collect materials, thereby improving the use effect and work efficiency of the molding machine 1.
[0035] When the setting operation of the controller 4 is completed, the handle 64 on the protective plate 63 is pulled to flip the protective plate 63, so that the rotating block 62 fixedly connected to the protective plate 63 rotates in the inner wall of the mounting frame 61 on the surface of the controller 4 until the protective plate 63 covers the surface of the controller 4, so that the fixed block 66 on the protective plate 63 is clamped on the fixed block 66 on the surface of the control box. At this time, the molding machine 1 is in operation, and the debris of agricultural and forestry waste is not easy to adhere to the surface of the controller 4, thereby ensuring the normal use of the controller 4.
Claims
1. A biofuel particle compression molding device, comprising a molding machine (1), characterized in that: A feed hopper (2) is fixedly connected to the surface of one side of the molding machine (1), a discharge rail (3) is fixedly connected to the surface of the molding machine (1), a controller (4) is fixedly connected to the surface of the molding machine (1), and a protective device (5) is arranged on the surface of the molding machine (1), the protective device (5) comprises a servo motor (51), the servo motor (51) is fixedly connected to the surface of the molding machine (1), a screw rod (52) is fixedly connected to the output end of the servo motor (51), a connecting block (53) is threadedly connected to the arc surface of the screw rod (52), a cover plate (54) is fixedly connected to the surface of the connecting block (53), a limit frame (55) is fixedly connected to the surface of one side of the cover plate (54), a limit rod (56) is slidably connected to the inner wall of the limit frame (55), and the limit rod (56) is fixedly connected to the surface of the molding machine (1).
2. The biofuel particle compression molding device according to claim 1, characterized in that: A protective sleeve (57) is sleeved on the arc surface of the screw rod (52), and the protective sleeve (57) is fixedly connected to the surface of the servo motor (51).
3. The biofuel particle compression molding device according to claim 1, characterized in that: An electric telescopic rod (58) is fixedly connected to one side surface of the limiting rod (56); an output end of the electric telescopic rod (58) is inserted through the surface of the cover plate (54); and a pressing plate (59) is fixedly connected to the output end of the electric telescopic rod (58).
4. The biofuel particle compression molding device according to claim 3, characterized in that: Two stabilizing rods (510) are fixedly connected to the surface of the pressure plate (59), and two sliding holes (511) are opened on the surface of the cover plate (54). The two stabilizing rods (510) are slidably connected to the inner walls of the two sliding holes (511) respectively.
5. The biofuel particle compression molding device according to claim 1, characterized in that: A protective ring (512) is fixedly connected to the surface of the cover plate (54), a rubber ring (513) is fixedly connected to the inner wall of the protective ring (512), and the inner wall of the protective ring (512) is snap-fitted to the surface of the feed hopper (2).
6. The biofuel particle compression molding device according to claim 1, characterized in that: The surface of the controller (4) is provided with a safety device (6), the safety device (6) comprising a mounting frame (61), the mounting frame (61) being fixedly connected to the surface of the controller (4), the inner wall of the mounting frame (61) being rotatably connected to a rotating block (62), and a protective plate (63) being fixedly connected to a side surface of the rotating block (62).
7. The biofuel particle compression molding device according to claim 6, characterized in that: A fixing block (66) is fixedly connected to one side surface of the protection plate (63), a fixing frame (65) is fixedly connected to the surface of the controller (4), and the fixing block (66) is snap-fitted to the inner wall of the fixing frame (65).
8. The biofuel particle compression molding device according to claim 6, characterized in that: A handle (64) is fixedly connected to the surface of the protection plate (63), and a plurality of anti-slip protrusions are provided on the surface of the handle (64).