Novel cotton quilt processing carding machine

Abstract

The utility model relates to the technical field of carding machines, and discloses a novel cotton quilt processing carding machine which comprises a vibration chamber, the bottom end of the vibration chamber is fixedly connected with an adsorption groove, the left side of the vibration chamber is fixedly connected with a feeding hopper, and the front side and the rear side of the inner wall of the feeding hopper are rotationally connected with conical nail columns. A plurality of shifting piece columns are rotationally connected to the front and back of the inner wall of the vibration chamber, a cross beam is fixedly connected to the middle of the inner bottom wall of the adsorption groove, vibration motors are fixedly connected to the left and right sides of the top wall of the cross beam, and conical leakage plates are fixedly connected to the output ends of the two vibration motors. According to the cotton carding machine, the vibration motor drives the conical leakage plate to work, during vibration, impurities and short fibers in cotton can fall into the water storage drawer along the conical holes of the conical leakage plate, and dust flying can be effectively reduced by collecting and treating dust and flying catkins generated in the cotton carding process in the water storage drawer; the cotton quality is further improved.

Description

Technical Field

[0001] The utility model relates to the technical field of cotton carding machines, in particular to a new cotton carding machine for quilt processing. Background Art

[0002] Carding machine is a kind of textile machinery, mainly used for processing cotton, its function is to remove impurities and short fibers from cotton, comb long fibers into parallel state, and gradually strengthen its fiber structure. This makes cotton fiber easier to process and weave into high-quality yarn and fabric.

[0003] The carding machine consists of multiple needle cylinders, each of which has hundreds of fine needles. Through rapid rotation and movement, the cotton is gradually combed into finer fiber bundles. In addition, the carding machine can also perform grading and processing to obtain cotton fibers of a certain quality.

[0004] The existing carding machine has a relatively simple function and can only remove larger impurities and short fibers in cotton when processing cotton. It is difficult to clean the fine dust mixed in the cotton, which can cause the cotton fibers to break and be damaged, thus affecting product quality. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a new quilt processing carding machine, aiming to improve the problem that the existing carding machine can only remove larger impurities and short fibers in cotton when processing cotton, but is difficult to clean the fine dust mixed in the cotton.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a new type of quilt processing and carding machine, including a vibration chamber, the bottom end of the vibration chamber is fixedly connected with an adsorption groove, the left side of the vibration chamber is fixedly connected with a feed hopper, the front and rear sides of the inner wall of the feed hopper are rotatably connected with cone nail columns, the front and rear sides of the inner wall of the vibration chamber are rotatably connected with a plurality of paddle columns, a cross beam is fixedly connected to the middle part of the inner bottom wall of the adsorption groove, the left and right sides of the top wall of the cross beam are fixedly connected with vibration motors, the output ends of the two vibration motors are fixedly connected with conical leakage plates, two water storage drawers are fixedly installed on the front side of the inner top wall of the adsorption groove, the rear side of the top wall of the vibration chamber is fixedly connected with a transmission motor, a conveyor belt is provided on the outer wall of the output end of the transmission motor, and a storage device is provided on the right side of the vibration chamber.

[0007] As a further description of the above technical solution:

[0008] The storage device includes a tablet pressing barrel, the front and rear sides of the tablet pressing barrel are rotatably connected to extrusion columns, the outer wall of the extrusion column is fixedly connected to a plurality of extrusion heads, the right bottom end of the adsorption groove is fixedly connected to a base, the rear side of the inner top wall of the base is fixedly connected to a storage motor, the output end of the storage motor is fixedly connected to a storage shaft, and the front side of the bottom end of the tablet pressing barrel is rotatably connected to a hook.

[0009] As a further description of the above technical solution:

[0010] A hinge is fixedly connected to the top right side of the feed hopper, a sealing cover is fixedly connected to the outer wall of the hinge, and the sealing cover is rotatably connected to the feed hopper.

[0011] As a further description of the above technical solution:

[0012] A baffle is fixedly connected to the top left side of the vibration chamber, and a plurality of cone nail grooves are equidistantly formed at the bottom end of the baffle, and the plurality of cone nail grooves are meshedly connected with the outer wall of the cone nail column.

[0013] As a further description of the above technical solution:

[0014] A control console is fixedly connected to the right end of the front side of the top wall of the vibration chamber, and a plurality of control buttons are fixedly installed on the top wall of the control console.

[0015] As a further description of the above technical solution:

[0016] The front and rear ends of the right side of the bottom wall of the adsorption tank and the front and rear sides of the bottom wall of the feed hopper are fixedly connected with columns, and the bottom ends of multiple columns are fixedly connected with anti-slip pads.

[0017] As a further description of the above technical solution:

[0018] The top wall of the crossbeam is rotatably connected with a protective shell, and the output ends of the two vibration motors both penetrate the inner top wall of the protective shell.

[0019] As a further description of the above technical solution:

[0020] The top wall of the conical leaking plate is provided with a plurality of conical holes.

[0021] As a further description of the above technical solution:

[0022] Anti-collision strips are fixedly installed at the four corners of the top wall of the feed hopper.

[0023] As a further description of the above technical solution:

[0024] A fault warning light is fixedly installed on the left end of the front side of the top wall of the vibration chamber.

[0025] The utility model has the following beneficial effects:

[0026] 1. In the utility model, the raw cotton is preliminarily broken up and dispersed into cotton balls by means of a cone nail column. After the cotton balls enter the vibration chamber, the paddle column rotates in the vibration chamber to further comb and disperse the cotton fibers. The vibration motor works by driving the conical leak plate. During vibration, impurities and short fibers in the cotton will fall into the water storage drawer along the conical holes of the conical leak plate. The water storage drawer can effectively reduce the flying of dust by collecting and processing the dust and flying catkins generated in the combing process, thereby further improving the quality of the cotton.

[0027] 2. In the utility model, by feeding the cotton into the tabletting barrel, rotating the squeezing column, and squeezing the cotton through the squeezing head, it helps to make the cotton flatter and tighter, and improve the storage effect. After the squeezing is completed, one end of the cotton is fixed on the storage shaft, and the front side of the storage shaft is fixed with a hook. When the storage motor rotates, the cotton on the surface of the storage shaft will form a multi-layer cylindrical shape, which is convenient for storage and transportation, and is helpful for cotton packaging and secondary production. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a front view of a new type of quilt processing carding machine proposed by the utility model;

[0029] Figure 2 A three-dimensional diagram of a new cotton quilt processing carding machine proposed in the utility model;

[0030] Figure 3 This is a structural disassembly diagram of the vibration motor of the new quilt processing carding machine proposed by the utility model;

[0031] Figure 4 The utility model is a schematic diagram of the structure of the extrusion column of the new quilt processing carding machine proposed by the utility model.

[0032] Legend:

[0033] 1. Vibration chamber; 2. Storage device; 201. Tablet barrel; 202. Extrusion column; 203. Extrusion head; 204. Base; 205. Storage motor; 206. Storage shaft; 207. Hook; 3. Adsorption tank; 4. Feed hopper; 5. Cone column; 6. Paddle column; 7. Crossbeam; 8. Vibration motor; 9. Cone leak plate; 10. Water storage drawer; 11. Transmission motor; 12. Conveyor belt; 13. Hinge; 14. Sealing cover; 15. Baffle; 16. Cone groove; 17. Control console; 18. Control button; 19. Column; 20. Anti-slip mat; 21. Protective shell; 22. Cone hole; 23. Anti-collision strip; 24. Fault alarm light. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0035] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a new cotton quilt processing carding machine, including a vibration chamber 1, a suction groove 3 is fixedly connected to the bottom end of the vibration chamber 1, a feed hopper 4 is fixedly connected to the left side of the vibration chamber 1, and a cone nail column 5 is rotatably connected to the front and rear sides of the inner wall of the feed hopper 4, and a plurality of paddle columns 6 are rotatably connected to the front and rear sides of the inner wall of the vibration chamber 1, a crossbeam 7 is fixedly connected to the middle of the inner bottom wall of the suction groove 3, and a vibration motor 8 is fixedly connected to the left and right sides of the top wall of the crossbeam 7, and the output ends of the two vibration motors 8 are fixedly connected to a conical leak plate 9, and two water storage drawers 10 are fixedly installed on the front side of the inner top wall of the suction groove 3, a transmission motor 11 is fixedly connected to the rear side of the top wall of the vibration chamber 1, and a conveyor belt 12 is arranged on the outer wall of the output end of the transmission motor 11, and a storage device 2 is arranged on the right side of the vibration chamber 1;

[0036] Specifically, the vibration chamber 1 provides a closed environment, and the cone spike column 5 is located inside the feed hopper 4. When the raw cotton passes through the feed hopper 4, the cone spike column 5 will preliminarily break up and disperse the cotton balls of the raw cotton to prepare for the subsequent combing work. After entering the vibration chamber 1, the paddle column 6 rotates back and forth on the inner wall of the vibration chamber 1 to further comb and disperse the cotton fibers. The vibration motor 8 installed on the crossbeam 7 generates vibration to drive the conical leak plate 9 to work. During vibration, impurities and short fibers in the cotton will fall into the water storage drawer 10 along the conical holes 22 on the conical leak plate 9. The water storage drawer 10 can effectively reduce the flying of dust by collecting and processing the dust and flying catkins generated during the combing process, thereby further improving the quality of the cotton. The transmission motor 11 and the conveyor belt 12 are used to provide power to multiple components that need to rotate. The transmission motor 11 can realize automatic control of the start, stop, speed change and other functions of the cotton combing machine, thereby improving the operation convenience and production efficiency of the equipment.

[0037] Reference Figure 1 , Figure 2 and Figure 4The storage device 2 includes a tablet barrel 201, the front and rear sides of the tablet barrel 201 are rotatably connected to an extrusion column 202, the outer wall of the extrusion column 202 is fixedly connected to a plurality of extrusion heads 203, the right bottom end of the adsorption tank 3 is fixedly connected to a base 204, the rear side of the inner top wall of the base 204 is fixedly connected to a storage motor 205, the output end of the storage motor 205 is fixedly connected to a storage shaft 206, and the front side of the bottom end of the tablet barrel 201 is rotatably connected to a hook 207;

[0038] Specifically, after the cotton is combed, it is sent into the pressing barrel 201, the squeezing column 202 starts to rotate, and the cotton is squeezed by the squeezing head 203 on the surface of the squeezing column 202, which helps to make the cotton flatter and tighter and improve the storage effect. After the squeezing is completed, the storage motor 205 starts to work, fixes one end of the cotton on the storage shaft 206, and uses the hook 207 to fix the front side of the storage shaft 206. When the storage motor 205 rotates, the cotton on the surface of the storage shaft 206 will form a multi-layer cylindrical shape. The cotton processed by the storage device 2 is compressed into a smaller volume, which is convenient for storage and transportation, and is conducive to the packaging and secondary production of the cotton.

[0039] Reference Figure 1 and Figure 2 The top right side of the feed hopper 4 is fixedly connected with a hinge 13, and the outer wall of the hinge 13 is fixedly connected with a sealing cover 14, and the sealing cover 14 is rotatably connected to the feed hopper 4; the top left side of the vibration chamber 1 is fixedly connected with a baffle 15, and the bottom end of the baffle 15 is equidistantly provided with a plurality of cone nail grooves 16, and the plurality of cone nail grooves 16 are meshed and connected with the outer wall of the cone nail column 5; the front right end of the top wall of the vibration chamber 1 is fixedly connected with a control console 17, and the top wall of the control console 17 is fixedly installed with a plurality of control buttons 18;

[0040] Specifically, the hinge 13 can realize a rotational connection between the sealing cover 14 and the feed hopper 4, so that the sealing cover 14 can be opened or closed, ensuring that the raw materials will not leak out during the processing, and preventing foreign matter from entering the machine, ensuring the cleanliness and safety of the processing process. The baffle 15 is used to prevent the cotton entering the vibration chamber 1 from being brought back to the feed hopper 4 by the cone spike column 5. The cone spike groove 16 and the cone spike column 5 are meshed with each other, so that the cotton can always remain in the vibration chamber 1. The control button 18 on the control console 17 enables the operator to control various functions of the carding machine, such as starting, stopping, adjusting the vibration speed, adjusting the carding intensity, etc., to adapt to different raw materials and processing requirements.

[0041] Reference Figure 1 , Figure 2 and Figure 3, the front and rear ends of the right side of the bottom wall of the adsorption tank 3 and the front and rear sides of the bottom wall of the feed hopper 4 are fixedly connected with columns 19, and the bottom ends of multiple columns 19 are fixedly connected with anti-slip pads 20; the top wall of the crossbeam 7 is rotatably connected with a protective shell 21, and the output ends of the two vibration motors 8 are projected through the inner top wall of the protective shell 21; the top wall of the conical leak plate 9 is provided with multiple conical holes 22; anti-collision strips 23 are fixedly installed at the four corners of the top wall of the feed hopper 4; a fault alarm light 24 is fixedly installed at the left end of the front side of the top wall of the vibration chamber 1;

[0042] Specifically, the anti-slip pad 20 at the bottom of the column 19 can increase the friction between the equipment and the ground, further ensuring the stability of the equipment. The protective shell 21 on the beam 7 can protect the vibration motor 8 from the moisture of the water storage drawer 10, while also making the appearance more tidy and reducing the accumulation of dust and debris. The conical holes 22 on the conical leak plate 9 help the cotton to be evenly stressed under the vibration of the vibration motor 8. The anti-collision strip 23 can reduce the injuries caused by accidental collisions to workers when operating the equipment, thereby improving the safety of the equipment. The fault alarm light 24 on the top of the vibration chamber 1 can promptly sound an alarm when the equipment fails, reminding the operator to check and repair the equipment in time, thereby ensuring the normal operation of the equipment and the continuity of production.

[0043] Working principle: The vibration chamber 1 is the main part of the entire carding machine, providing a closed environment. The cone nail column 5 is located inside the feed hopper 4. When the raw cotton passes through the feed hopper 4, the cone nail column 5 will preliminarily break up and disperse the cotton balls of the raw cotton to prepare for the subsequent carding work. After entering the vibration chamber 1, the paddle column 6 rotates back and forth on the inner wall of the vibration chamber 1 to further card and disperse the cotton fibers. The vibration motor 8 installed on the crossbeam 7 drives the conical leak plate 9 to work by generating vibration. During vibration, impurities and short fibers in the cotton will fall into the water storage drawer 10 through the conical holes 22 on the conical leak plate 9. The water storage drawer 10 can effectively reduce the flying of dust by collecting and processing the dust and flying catkins generated during the carding process, thereby further improving the quality of cotton. The transmission motor 11 and the conveyor belt 12 are used to provide multiple parts that need to rotate. Power, through a transmission motor 11, the start, stop, speed change and other functions of the cotton combing machine can be automatically controlled, which improves the operation convenience and production efficiency of the equipment. After the cotton is combed, the cotton is sent to the pressing barrel 201, and the squeezing column 202 starts to rotate, and the cotton is squeezed by the squeezing head 203 on the surface of the squeezing column 202, which helps to make the cotton flatter and tighter and improve the storage effect. After the squeezing is completed, the storage motor 205 starts to work, fixes one end of the cotton on the storage shaft 206, and uses the hook 207 to fix the front side of the storage shaft 206. When the storage motor 205 rotates, the cotton on the surface of the storage shaft 206 will form a multi-layer cylindrical shape. The cotton processed by the storage device 2 is compressed into a smaller volume, which is convenient for storage and transportation, and is conducive to cotton packaging and secondary production.

[0044] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A novel cotton quilt processing carding machine, comprising a vibration chamber (1), characterized in that: The bottom end of the vibration chamber (1) is fixedly connected to an adsorption groove (3), the left side of the vibration chamber (1) is fixedly connected to a feed hopper (4), the front and rear sides of the inner wall of the feed hopper (4) are rotatably connected to a cone nail column (5), the front and rear sides of the inner wall of the vibration chamber (1) are rotatably connected to a plurality of paddle columns (6), the middle part of the inner bottom wall of the adsorption groove (3) is fixedly connected to a crossbeam (7), the left and right sides of the top wall of the crossbeam (7) are fixedly connected to a vibration motor (8), the output ends of the two vibration motors (8) are fixedly connected to a conical leak plate (9), the front side of the inner top wall of the adsorption groove (3) is fixedly installed with two water storage drawers (10), the rear side of the top wall of the vibration chamber (1) is fixedly connected to a transmission motor (11), the outer wall of the output end of the transmission motor (11) is provided with a conveyor belt (12), and the right side of the vibration chamber (1) is provided with a storage device (2).

2. The new quilt processing carding machine according to claim 1 is characterized in that: The storage device (2) comprises a tablet pressing barrel (201), the front and rear sides of the tablet pressing barrel (201) are rotatably connected to an extrusion column (202), the outer wall of the extrusion column (202) is fixedly connected to a plurality of extrusion heads (203), the right bottom end of the adsorption groove (3) is fixedly connected to a base (204), the rear side of the inner top wall of the base (204) is fixedly connected to a storage motor (205), the output end of the storage motor (205) is fixedly connected to a storage shaft (206), and the front side of the bottom end of the tablet pressing barrel (201) is rotatably connected to a hook (207).

3. The new quilt processing carding machine according to claim 1 is characterized in that: A hinge (13) is fixedly connected to the top right side of the feed hopper (4), a sealing cover (14) is fixedly connected to the outer wall of the hinge (13), and the sealing cover (14) is rotatably connected to the feed hopper (4).

4. The new quilt processing carding machine according to claim 1 is characterized in that: A baffle (15) is fixedly connected to the top left side of the vibration chamber (1), and a plurality of cone nail grooves (16) are equidistantly formed at the bottom end of the baffle (15), and the plurality of cone nail grooves (16) are meshedly connected to the outer wall of the cone nail column (5).

5. The new quilt processing carding machine according to claim 1 is characterized in that: A control console (17) is fixedly connected to the front right end of the top wall of the vibration chamber (1), and a plurality of control buttons (18) are fixedly mounted on the top wall of the control console (17).

6. The new quilt processing carding machine according to claim 1 is characterized in that: The front and rear ends of the right side of the bottom wall of the adsorption tank (3) and the front and rear sides of the bottom wall of the feed hopper (4) are fixedly connected with columns (19), and the bottom ends of the plurality of columns (19) are fixedly connected with anti-slip pads (20).

7. The new quilt processing carding machine according to claim 1 is characterized in that: The top wall of the crossbeam (7) is rotatably connected to a protective shell (21), and the output ends of the two vibration motors (8) both penetrate the inner top wall of the protective shell (21).

8. The new quilt processing carding machine according to claim 1 is characterized in that: The top wall of the conical drain plate (9) is provided with a plurality of conical holes (22).

9. The new quilt processing carding machine according to claim 1 is characterized in that: Anti-collision strips (23) are fixedly mounted at the four corners of the top wall of the feed hopper (4).

10. The new quilt processing carding machine according to claim 1 is characterized in that: A fault warning lamp (24) is fixedly mounted on the left end of the front side of the top wall of the vibration chamber (1).

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