Connecting frame installed without punching and bidirectional measuring device with connecting frame
By designing a connecting frame and a bidirectional measuring device that is not installed without punching, the problems of time-consuming and labor-intensive installation and reduced structural strength in the prior art are solved, and the fixed connection of the gate opening and closing machine and the maintenance of structural strength are realized.
Patent Information
- Application Number
- CN202421173556.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-27
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-27
AI Technical Summary
The existing gate opening and closing protection measuring device requires hole punching during installation, which is time-consuming and labor-intensive, and reduces the structural strength of the supporting door frame.
A connecting frame without punching is designed, including an n-shaped bracket part and a horizontal plate part. There is a connecting groove at the top of the bracket. The gap between the cross-board part can be equipped with fastening bolts for the gate opening and closing machine, and combined with the threads of the bidirectional measuring device. The holes and the fastening bolts are fixedly connected, avoiding hole punching operations.
The fixed connection with the gate opening and closing machine is realized, which reduces the workload of workers and maintains the structural strength of the supporting door frame.
Smart Images

Figure CN222278165U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of distance measurement, in particular to a connection frame for punch-free installation and a bidirectional measuring device with the connection frame. Background Art
[0002] The gate hoist, also known as the hoist gate, is a large-scale hydraulic machinery product. The gate hoist is related to the normal operation of hydraulic structures. In addition to meeting the design requirements of general lifting machinery, it is of special significance to work safely and reliably and to operate flexibly and conveniently.
[0003] The gate hoist needs to be equipped with a protective measuring device when in use. However, when installing the existing protective measuring device, it is necessary to drill holes on the gate hoist support frame and then connect them with bolts. On the one hand, the drilling method is time-consuming and labor-intensive, increasing the workload of workers, and on the other hand, it also reduces the structural strength of the gate hoist support frame. Utility Model Content
[0004] In view of this, the problem to be solved by the utility model is to provide a connection frame that can be installed without punching holes.
[0005] In order to solve the above technical problems, the technical solution adopted by the utility model is:
[0006] A connection frame for punch-free installation includes an N-shaped bracket portion and a horizontal plate portion constructed below the bracket portion, a connecting groove is provided on the top of the bracket portion, two groups of the horizontal plate portions extend along the inner side of the bracket portion, and the gap between the two groups of the horizontal plate portions is used to pass through the fastening bolts I on the cover plate of the gate opening and closing machine.
[0007] The width of the gap is greater than the width of the stud portion of the bolt 1 and less than the width of the nut portion of the fastening bolt 1.
[0008] The connecting through groove is a strip groove structure, and the width of the connecting through groove is greater than the width of the stud portion of the fastening bolt II and less than the width of the nut portion of the fastening bolt II.
[0009] Both side ends of the bracket part are provided with operation slots.
[0010] The bidirectional measuring device comprises a connecting frame for punch-free installation. The bottom of the base of the bidirectional measuring device is provided with a threaded hole. The stud part of the fastening bolt II passes through a connecting slot and is threadedly connected with the base.
[0011] The advantages and positive effects of the utility model are:
[0012] The connecting frame of this punch-free installation can achieve a fixed connection with the bidirectional measuring device through the connecting groove design at the top of the bracket part. The fastening bolts I on the cover plate of the gate opening and closing machine can be inserted through the gap between the two groups of cross plate parts to achieve a fixed connection with the gate opening and closing machine. Compared with the existing technical solutions, it is unnecessary to punch holes on the supporting gantry of the gate opening and closing machine, which reduces the workload of workers and maintains the structural strength of the supporting gantry of the gate opening and closing machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. They are used together with the embodiments of the present invention to explain the present invention and do not constitute a limitation to the present invention.
[0014] In the attached picture:
[0015] Figure 1 This is the overall structural diagram of the connection frame for punch-free installation;
[0016] Figure 2 It is a structural diagram of the connection between the connection frame and the bidirectional measuring device for punch-free installation;
[0017] Figure 3 It is the connection structure diagram of the connection frame installed without punching, the bidirectional measuring device and the screw-type gate hoist;
[0018] Figure 4 This is a first-view structural diagram of the bidirectional measuring device of the utility model under the design of scheme 1;
[0019] Figure 5 This is a second perspective structural diagram of the bidirectional measuring device of the utility model under the design of scheme 1;
[0020] Figure 6 This is a third-view structural diagram of the bidirectional measuring device of the utility model under the design of scheme 1;
[0021] Figure 7 It is a structural diagram of the transmission sleeve of the bidirectional measuring device of the utility model under the second design scheme;
[0022] Figure 8 It is a structural diagram of the bidirectional measuring device of the utility model under the design of scheme 2;
[0023] In the figure: movable arm 11, elastic member 12, transmission gear 21, limit measuring seat 22, transmission shaft 23, secondary gear 24, annular groove 25, straight thread groove section 251, oblique thread groove section 252, opening 253, delayed reversing smooth rod 26, reversing plate 27, seat bearing 28, transmission sleeve 29, travel switch group 3, encoder 4, base 5, hanging hole 51, lifting screw 6, bracket part 81, cross plate part 82, fastening bolt I83, gap 84, connecting through groove 85, working through groove 86, fastening bolt II87, cover plate 91. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] like Figures 1 to 3 As shown, the utility model provides a connection frame for punch-free installation, including an N-shaped bracket portion 81 and a horizontal plate portion 82 constructed below the bracket portion 81, a connecting through groove 85 is opened on the top of the bracket portion 81, which is used to be fixedly connected to a bidirectional measuring device through a fastening bolt II87, two groups of the horizontal plate portions 82 extend along the inner side of the bracket portion 81, and a gap is left between the two groups of the horizontal plate portions 82;
[0026] The fastening bolt I83 is a fastener used in the prior art to fix the cover plate 91 of the gate opening and closing machine. It is an inherent structure on the gate opening and closing machine. When the connecting frame needs to be connected to the gate opening and closing machine, firstly reversely screw one of the fastening bolts I83 on the cover plate 91 so that the stud portion of the fastening bolt I83 is exposed outside the cover plate 91, and then the stud portion of the fastening bolt I83 is inserted in the radial direction through the gap 84 between the two groups of the transverse plate portions 82 on the connecting frame, and then the wrench is inserted into the inner side of the connecting frame and the fastening bolt I83 is screwed in the forward direction so that the stud portion of the fastening bolt I83 gradually enters the cover plate 91, and then the nut of the fastening bolt I83 moves in the direction close to the transverse plate portion 82 until it is tightly against the transverse plate portion 82 near the gap 84, thereby realizing the fixed connection between the connecting frame and the gate opening and closing machine.
[0027] Specifically, the width of the gap 84 is greater than the width of the stud portion of the bolt 183 and less than the width of the nut portion of the fastening bolt 183.
[0028] Specifically, the connecting slot 85 is a strip slot structure, and the length extension direction of the connecting slot 85 is consistent with the length extension direction of the gap, so that the position of the bidirectional measuring device on the connecting frame can be adjusted according to the volume of the bidirectional measuring device, that is, the relative position of the bidirectional measuring device and the gate hoist can be adjusted;
[0029] Specifically, the width of the connecting slot 85 is greater than the width of the stud portion of the fastening bolt II87 and less than the width of the nut portion of the fastening bolt II87, so that the bidirectional measuring device and the connecting frame can be fixed by screwing the fastening bolt II87.
[0030] Specifically, both side ends of the bracket portion 81 are provided with working grooves 86. The design of the working grooves 86 allows a wrench to enter from both side ends of the bracket portion 81 to the inner side of the bracket portion 81 to tighten the bolts I83, thereby increasing the working space of the wrench.
[0031] Furthermore, the present application also provides a bidirectional measuring device, including a connecting frame that can be installed without punching. A threaded hole is provided at the bottom of the base 5 of the bidirectional measuring device, and the stud portion of the fastening bolt II87 passes through the connecting groove 85 and is threadedly connected to the base 5; by providing a threaded hole at the bottom of the base 5, the fixation of the bidirectional measuring device and the connecting frame is achieved.
[0032] Furthermore, considering that the protection measuring device needs to have a gate position measurement function (the movement between the starting position and the end position can provide position data in real time) or a stroke measurement function (position data is provided only when the starting position or the end position is reached) to avoid the gate being blocked by foreign objects and unable to move during the lifting process while the motor is still outputting continuously; however, most of the existing corresponding protection measuring devices for gate hoists are unidirectional, that is, they can only measure the gate position or the stroke; and the existing stroke measurement requires two limit switches to be installed at the highest point and the lowest point of the actual lifting respectively, which is very inconvenient for disassembly and maintenance, and there are also safety hazards;
[0033] In view of the technical problems existing in the above-mentioned protection measuring device, the bidirectional measuring device in the present application is also designed with a transmission mechanism and a tensioning mechanism;
[0034] like Figures 3 to 6 As shown, specifically, the transmission mechanism includes a transmission gear 21 and a limit measuring seat 22. The transmission gear 21 is connected to the limit measuring seat 22 through a transmission shaft 23. When the transmission gear 21 is connected to a driving source component that is started synchronously with the gate, the limit measuring seat 22 can be driven to move back and forth between the travel switch groups 3. When the gate reaches the highest or lowest limit position, the limit measuring seat 22 also synchronously contacts the travel switch group 3, thereby triggering the upper limit switch or the lower limit switch of the travel switch group 3 to achieve travel measurement.
[0035] The tensioning mechanism includes a movable arm 11 and an elastic member 12 hooked and connected to the movable arm 11. The transmission gear 21 is coaxially connected to the encoder 4 on the movable arm 11. As the transmission gear 21 rotates, the encoder 4 also counts synchronously, thereby realizing gate position measurement. The elastic member 12 is used to drive the movable arm 11 to move in a direction close to the driving source component, so that the transmission gear 21 is tightly meshed with the driving source component. When the installation position of the driving source component is offset, it plays a role in position compensation;
[0036] The gate hoist adopts screw type opening and closing, and the driving source is the lifting screw 6, which is meshed and connected with the transmission gear 21;
[0037] Compared with the prior art, the bidirectional measuring device has the functions of stroke measurement and gate position measurement at the same time, and can collect and compare the data of stroke measurement and gate position measurement to achieve the safety guarantee of dual mechanical counting measurement. It can also compare and analyze the data of stroke measurement and gate position measurement with the data of the voltage overload protection system of the gate hoist, thereby increasing the safety of the gate hoist;
[0038] The transmission mechanism is creatively used to proportionally scale the actual lifting height of the gate, so that the upper limit switch and the lower limit switch do not need to be installed at the actual lifting height position, and the stroke measurement can also be achieved.
[0039] Specifically, the encoder 4 is fixedly installed horizontally on the movable arm 11, and its output end passes through the movable arm 11 and is coaxially fixedly connected to the transmission gear 21. When the transmission gear 21 rotates, the encoder 4 counts synchronously and measures the actual height position of the gate in real time.
[0040] Specifically, the transmission gear 21 is a double-layer tooth structure, wherein the outer large teeth are used for meshing connection with the driving source component, and the inner small teeth are meshed connection with the secondary gear 24 coaxial with the transmission shaft 23 .
[0041] In this technical solution, two solutions are designed to drive the limit measuring seat 22 to move; wherein, the first solution is that the transmission shaft 23 and the limit measuring seat 22 are started synchronously, and the second solution is that the transmission shaft 23 and the limit measuring seat 22 are started asynchronously;
[0042] like Figures 5 to 7As shown, in scheme one, the transmission shaft 23 is a screw structure, which is installed on the base 5 through a seat bearing, the limit measuring seat 22 is a corresponding screw nut structure or is installed on the screw nut, the upper limit switch and the lower limit switch of the travel switch group 3 are diagonally installed on the sides of the starting end and the end of the travel of the two groups of limit measuring seats 22, and the two groups of limit measuring seats 22 are installed front and back on the transmission shaft 23 of the screw structure; when the gate reaches the limit position of the highest point, one group of limit measuring seats 22 touches the upper limit switch to achieve the highest point measurement, when the gate descends, the transmission shaft 23 reverses synchronously, when the gate reaches the limit position of the lowest point, the other group of limit measuring seats 22 touches the lower limit switch to achieve the lowest point measurement.
[0043] like Figures 7 and 8 As shown in the second scheme, a transmission sleeve 29 is fixedly mounted on the transmission shaft 23, and the outer large teeth of the transmission gear 21 are of a semi-tooth structure, that is, the entire circumferential surface of the outer large teeth has only partial teeth, thereby intermittently driving the secondary gear 24 coaxially connected to the transmission shaft 23 to rotate, and at least two groups of annular grooves 25 are constructed on the outer circumferential surface of the transmission sleeve 29, and a delayed reversing smooth rod 26 is slidably connected in the annular groove 25, and the delayed reversing smooth rod 26 is connected to the limit measuring seat 22, and openings 253 connected to the annular groove 25 are opened on both axial end surfaces of the transmission sleeve 29 for the entry and exit of the delayed reversing smooth rod 26, and the annular groove 25 includes a straight thread groove section 251 and an oblique thread groove section 252. The thread groove section 252, the straight thread groove section 251 is coaxially arranged with the transmission sleeve 29, the oblique thread groove section 252 is designed as an oblique spiral on the outer periphery of the transmission sleeve 29, the opening 253 is constructed on the oblique thread groove section 252, one end of the reversing plate 27 is arranged facing the annular groove 25, and is installed on the seat bearing 28, thereby realizing the rotation of the reversing plate 27, the delayed reversing smooth rod 26 is vertically installed on the reversing plate 27 and arranged in a circle on the reversing plate 27, one group of the delayed reversing smooth rods 26 is connected to the limit measuring seat 22, and the upper limit switch and the lower limit switch of the travel switch group 3 are installed on the moving path of the delayed reversing smooth rod 26;
[0044] When the transmission sleeve 29 rotates, if the delayed reversing smooth rod 26 is in the straight thread groove section 251, the transmission sleeve 29 continues to idle relative to the delayed reversing smooth rod 26, so that the delayed reversing smooth rod 26 maintains the current position state. When the delayed reversing smooth rod 26 is in the oblique thread groove section 252, under the pushing action of the oblique thread groove section 252, the delayed reversing smooth rod 26 is offset along the extension direction of the oblique thread groove section 252 and moves out from the outlet. At the same time, an adjacent group of delayed reversing smooth rods 26 enters the transmission sleeve 29 from the entrance and repeats the above action, thereby the limit measuring seat 22 is asynchronously and intermittently started relative to the transmission shaft 23. When the gate reaches the upper limit position or the lower limit position, the delayed reversing smooth rod 26 connected to the limit measuring seat 22 touches the upper limit switch or the lower limit switch on the moving path, thereby realizing the stroke measurement.
[0045] Compared with the design of Scheme 1, the design of Scheme 2 can reduce the overall length of the bidirectional measuring device and is suitable for working conditions with limited installation length and position.
[0046] like Figure 3 As shown, specifically, the movable arm 11 is rotatably connected to the base 5, the elastic member 12 is a double-headed tension spring, the other end of which is hooked on the base 5, and a plurality of hanging holes 51 corresponding to the elastic member 12 are sequentially opened along the height direction of the movable arm 11, and the pressing elastic force when the transmission gear 21 is meshed with the driving source member can be adjusted by hooking the hanging holes 51 at different height positions.
[0047] Specifically, the movable arm 11 is also provided with a transverse strip waist groove (not shown in the figure), and a plurality of threaded holes are provided on the base 5 along the extension direction of the transverse strip waist groove. The position of the movable arm 11 can be adjusted by screws (not shown in the figure) passing through the transverse strip waist groove and then connecting the threaded holes at different positions. The movable arm 11 is suitable for use in working environments with limited installation width and position.
[0048] Specifically, the bidirectional measuring device further includes an outer protective cover shell made of metal material, and the outer protective cover shell is buckled and connected to the base 5 .
[0049] like Figure 3 As shown, further, in the present application, a gate opening and closing machine is also proposed. The gate opening and closing machine is a screw-type opening and closing machine, and the lifting screw 6 of the gate opening and closing machine is meshed and connected with the transmission gear 21 of the bidirectional measuring device.
[0050] The working principle and working process of the utility model are as follows:
[0051] When the gate opening and closing machine is started, the lifting screw 6 of the gate opening and closing machine synchronously drives the transmission gear 21 to rotate, and the encoder 4 coaxially connected to the transmission gear 21 counts synchronously with the rotation of the transmission gear 21, and measures the actual height position of the gate in real time. At the same time, the transmission gear 21 also drives the transmission shaft 23 to rotate through the secondary gear 24 coaxially connected to the transmission shaft 23. During the rotation of the transmission shaft 23 of the screw rod structure, the limit measuring seat 22 of the screw rod nut structure or the limit measuring seat 22 installed on the screw rod nut moves synchronously along the transmission shaft 23. When the gate reaches the limit position of the highest point, one group of the limit measuring seats 22 touches the upper limit switch to realize the highest point measurement. When the gate descends, the transmission shaft 23 reverses synchronously. When the gate reaches the limit position of the lowest point, another group of the limit measuring seats 22 touches the lower limit switch to realize the lowest point measurement, thereby realizing the function of stroke measurement.
[0052] The above embodiments of the utility model are described in detail, but the above contents are only preferred embodiments of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of the utility model should still fall within the scope of this patent.
Claims
1. A connection frame for punch-free installation, characterized in that: The invention comprises an N-shaped bracket portion (81) and a transverse plate portion (82) constructed below the bracket portion (81); a connecting groove (85) is provided on the top of the bracket portion (81); two groups of the transverse plate portions (82) extend along the inner side of the bracket portion (81); and a gap (84) between the two groups of the transverse plate portions (82) is used for inserting a fastening bolt I (83) on a cover plate (91) of a gate opening and closing machine.
2. The connection frame for punch-free installation according to claim 1, characterized in that: The width of the gap (84) is greater than the width of the stud portion of the bolt I (83) and less than the width of the nut portion of the fastening bolt I (83).
3. The connection frame for punch-free installation according to claim 1, characterized in that: The connecting through groove (85) is a strip groove structure, and the width of the connecting through groove (85) is greater than the width of the stud portion of the fastening bolt II (87) and less than the width of the nut portion of the fastening bolt II (87).
4. The connection frame for punch-free installation according to claim 1, characterized in that: Both side ends of the bracket portion (81) are provided with operation slots (86).
5. A bidirectional measuring device, comprising a connection frame for punch-free installation as claimed in any one of claims 1 to 4, characterized in that: A threaded hole is provided at the bottom of the base (5) of the bidirectional measuring device, and the stud portion of the fastening bolt II (87) penetrates the connecting groove (85) and is threadedly connected to the base (5).