Filament dividing device of high-speed flat filament machine
By designing structures such as bearing base, limit hole, support pipe, split ring and drive rocker in the flat wire machine, the problems of low single-line efficiency and material extrusion of flat wire machine are solved, and more efficient wire sharing and Storage improves the power utilization rate of the equipment.
Patent Information
- Application Number
- CN202421016965.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing flat wire machines operate through a single winding frame, and the single wire efficiency is low when the wire is stored in split lines, which can easily cause the problem of extrusion of wire coil materials.
A wire splitting device of a high-speed flat wire machine is designed, including a load base, limiting hole, support pipe, splitting ring and driving rocker. Through the structures of supporting legs, splitting ring, reciprocating pull rod and uniform ring, the structure is ensured. The center of gravity of the equipment is stable, the axis of transformation is linear motion, the wire is evenly distributed, the wire coil utilization is improved, and the wire stretching is adjusted through the fixing frame and uniform loop for easy storage.
It improves work efficiency and wire coil utilization, reduces energy waste, ensures even distribution and storage of wire, and solves the problems of low single-line efficiency and material extrusion.
Smart Images

Figure CN222274809U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flat wire machines, in particular to a wire dividing device of a high-speed flat wire machine. Background Art
[0002] Flat yarn is a chemical fiber monofilament with a flat cross section. It is also called cutting fiber in the plastic weaving industry. It is the basic material for producing plastic woven fabrics. Flat yarn is made of a specific variety of polypropylene and polyethylene resins through melt extrusion into a film, and then cut into strips longitudinally. The strips are heated, stretched, oriented and shaped at the same time, and finally wound into flat yarn spindles. However, the existing flat yarn equipment has some shortcomings, such as:
[0003] Publication No.: CN207839589U describes a flat wire machine, which includes a frame, a motor, multiple pulley devices, a gear box, and a collecting device, and is characterized in that: the frame is provided with a pressure roller 1 and a pressure roller 2, the pressure roller 2 is provided with a rotating shaft 1, the gear box is connected to the rotating shaft 1, the motor is connected to the gear box through a pulley device, the collecting device includes a winding frame, a rotating shaft 2, a rotating shaft 3, a support block, a winding guide device, and a screw rod, the front end of the rotating shaft 2 passes through the support block, the rotating shaft 2 is connected to the winding frame, and the winding guide device is arranged on the left side of the winding frame. Since the equipment operates through a single winding frame, the single-line efficiency is low when the wires are divided and stored, which easily causes the problem of wire coil material extrusion. Utility Model Content
[0004] The utility model aims to provide a wire splitting device for a high-speed flat wire machine to solve the problem that the existing equipment on the market operates through a single winding frame, and when the wires are split and stored, the single wire efficiency is low, which easily causes the problem of wire coil material extrusion.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire dividing device of a high-speed flat wire machine, comprising a bearing base, a limit hole, a support tube, a wire dividing ring and a driving rocker;
[0006] A support leg is arranged above the bisector of the bearing base, a support tube is installed on the top of the support leg, a dividing ring is installed on the right side of the support tube, a fixing frame is installed on the left side of the dividing ring, a limiting hole is arranged on the fixing frame, and a gear box is installed on the left side of the fixing frame, a driving motor is arranged on the left side of the gear box, and a fixing plate is installed on the right side of the gear box, a driving rocker is installed at the midpoint of the bisector of the fixing plate, a guide rod is installed on the right side of the driving rocker, a reciprocating pull rod is installed on the top of the guide rod, the reciprocating pull rod passes through a limiting slip ring, and a line leveling ring is installed on the right side of the reciprocating pull rod.
[0007] As a preferred technical solution of the utility model, two support legs are fixedly connected above the center line of the bearing base, the top of the support leg is fixedly connected to the support tube, the right end position of the support tube is fixedly connected to the dividing ring, and the dividing ring has a total of six inner fixed support rods;
[0008] By adopting the above technical solution, the device can ensure the stability of the center of gravity of the device by installing two supporting legs above the center line of the bearing base, and the wire distribution ring has a total of six inner fixed support rods, which can package six silk threads at the same time, which can greatly improve work efficiency.
[0009] As a preferred technical solution of the utility model, the left side of the support tube is fixedly connected to the drive motor, the right side of the drive motor and the support tube are fixedly connected to the gear box, the side of the gear box is fixedly connected to the fixed plate, the drive rocker is connected to the side of the gear box, and the drive rocker passes through the fixed plate, the drive rocker is slidably connected to the guide rod, the guide rod is rotatably connected to the fixed plate, and the top of the guide rod is rotatably connected to the reciprocating pull rod, the reciprocating pull rod is slidably connected to the limit slip ring, and the limit slip ring is fixedly connected to the line leveling ring;
[0010] By adopting the above technical solution, the device converts the axis operation into linear motion by driving the rocker. Under the condition of ensuring the structural strength, the silk thread can be evenly distributed on the wire coil through the reciprocating pull rod and the wire leveling ring, thereby improving the utilization rate of the wire coil.
[0011] As a preferred technical solution of the utility model, a support ring is fixedly connected at one-fifth of the left side of the reciprocating pull rod, the outer ring of the support ring is evenly fixedly connected to six reciprocating pull rods, and the inner side of the support ring is a hollow structure;
[0012] By adopting the above technical solution, the device concentrates all six reciprocating rods through the support ring, which is convenient for the power output of the equipment, improves the power utilization rate of the equipment and reduces energy waste.
[0013] As the preferred technical solution of the utility model, six fixing frames are fixedly connected between the right side of the support tube and the dividing ring. The fixing frame is an L-shaped structure, and limiting holes are provided on the inner side of the fixing frame at positions corresponding to the line leveling ring. The built-in motor of the fixing frame on the right side of the support tube is connected to other fixing frames by means of belts.
[0014] By adopting the above technical solution, the device opens a limiting hole on the inner side of the fixing frame at a position corresponding to the wire leveling ring, so that the wire entering the wire dividing ring can be further adjusted and stretched for easy storage.
[0015] Compared with the prior art, the beneficial effects of the utility model are:
[0016] The equipment can ensure the stability of the center of gravity of the equipment by installing two supporting legs above the center line of the bearing base. The wire distribution ring has a total of six inner fixed support rods, which can pack six wires at the same time, which can greatly improve the work efficiency. The driving rocker converts the axis operation into linear motion. Under the condition of ensuring the structural strength, the reciprocating pull rod and the wire leveling ring can evenly distribute the wire to the wire roll, thereby improving the utilization rate of the wire roll.
[0017] The device opens a limiting hole on the inner side of the fixed frame at the position corresponding to the wire leveling ring, so that the wire entering the wire dividing ring can be further adjusted and stretched for easy storage. The support ring concentrates all six reciprocating pull rods to facilitate the power output of the equipment, improve the power utilization rate of the equipment and reduce energy waste. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a left-side perspective structural diagram of the utility model;
[0019] Figure 2 This is a front structural schematic diagram of the utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the utility model when viewed from the left side;
[0021] Figure 4 This is a schematic diagram of the top view structure of the utility model;
[0022] Figure 5 This is a front structural diagram of the fixing plate of the utility model;
[0023] Figure 6 It is a left-side stereoscopic structural schematic diagram of the fixing plate of the utility model.
[0024] In the figure: 1. load-bearing base; 2. limiting hole; 3. support tube; 4. dividing line ring; 5. motor; 6. reciprocating pull rod; 7. gear box; 8. fixed frame; 9. support ring; 10. line leveling ring; 11. support leg; 12. fixing plate; 13. limiting slip ring; 14. guide rod; 15. driving rocker. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0026] See also Figure 1-6, the technical solution of the utility model: a wire dividing device of a high-speed flat wire machine, including a bearing base 1, a limiting hole 2, a support tube 3, a wire dividing ring 4, a driving motor 5, a reciprocating pull rod 6, a gear box 7, a fixing frame 8, a supporting ring 9, a wire leveling ring 10, a supporting leg 11, a fixing plate 12, a limiting slip ring 13, a guide rod 14 and a driving rocker 15;
[0027] A support leg 11 is arranged above the bisector of the bearing base 1, a support tube 3 is installed on the top of the support leg 11, two support legs 11 are fixedly connected above the center line of the bearing base 1, the top of the support leg 11 is fixedly connected to the support tube 3, the right end position of the support tube 3 is fixedly connected to the branch line ring 4, the branch line ring 4 has six inner fixed support rods, the device can ensure the stability of the center of gravity of the device by installing two support legs 11 above the center line of the bearing base 1, and the branch line ring 4 has six inner fixed support rods, six silk threads can be packaged at the same time, which can greatly improve the work efficiency, the branch line ring 4 is installed on the right side of the support tube 3, and the fixing frame 8 is installed on the left side of the branch line ring 4. A limit hole 2 is provided on the frame 8, and a gear box 7 is installed on the left side of the fixed frame 8, the left side of the support tube 3 is fixedly connected to the drive motor 5, the right side of the drive motor 5 and the support tube 3 are fixedly connected to the gear box 7, the side of the gear box 7 is fixedly connected to the fixed plate 12, the driving rocker 15 is connected to the side of the gear box 7, and the driving rocker 15 passes through the fixed plate 12, the driving rocker 15 is slidably connected to the guide rod 14, the guide rod 14 is rotatably connected to the fixed plate 12, and the top of the guide rod 14 is rotatably connected to the reciprocating pull rod 6, the reciprocating pull rod 6 is slidably connected to the limit slip ring 13, and the limit slip ring 13 is fixedly connected to the line-leveling ring 10. The device moves the axis through the driving rocker 15 The gear box 7 is provided with a driving motor 5 on the left side, and a fixing plate 12 is installed on the right side of the gear box 7. A driving rocker 15 is installed at the midpoint of the bisector of the fixing plate 12. A guide rod 14 is installed on the right side of the driving rocker 15. The reciprocating rod 6 is fixedly connected to a support ring 9 at one-fifth of the left side. The outer ring of the support ring 9 is evenly fixedly connected to six reciprocating rods 6, and the inner side of the support ring 9 is a hollow structure. The device collects all six reciprocating rods 6 through the support ring 9, which is convenient for the power transmission of the device. In order to improve the power utilization rate of the equipment and reduce the waste of energy, a reciprocating pull rod 6 is installed on the top of the guide rod 14, the reciprocating pull rod 6 passes through the limiting slip ring 13, and a line leveling ring 10 is installed on the right side of the reciprocating pull rod 6, six fixing frames 8 are fixedly connected between the right side of the support tube 3 and the line dividing ring 4, the fixing frame 8 is an L-shaped structure, and a limiting hole 2 is opened on the inner side of the fixing frame 8 at a position corresponding to the line leveling ring 10. The built-in motor of the fixing frame 8 on the right side of the support tube 3 is connected to the other fixing frames 8 by a belt. The device opens a limiting hole 2 on the inner side of the fixing frame 8 at a position corresponding to the line leveling ring 10, so as to further adjust and stretch the silk thread entering the line dividing ring 4 for easy storage.
[0028] Working principle: When using the wire dividing device of this high-speed flat wire machine, first pass the extruded wire through the wire dividing ring 4, then pass through the limiting hole 2 and the wire leveling ring 10, fix the wire reel to the fixed frame 8, then connect the wire to the wire reel and put on the belt, start the equipment, the wire reel on the fixed frame 8 will pull and wind the wire, and at the same time, the driving motor 5 converts the axial motion into linear motion under the action of the gear box 7 and the guide rod 14, and repeatedly runs the reciprocating pull rod 6 on the side of the wire reel, so that the wire on the wire leveling ring 10 is evenly laid in the wire reel.
[0029] Thereby completing a series of tasks, the contents not described in detail in this specification belong to the prior art known to professional and technical personnel in this field.
[0030] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A wire splitting device for a high-speed flat wire machine, comprising a bearing base (1), a limiting hole (2), a support tube (3), a wire splitting ring (4) and a driving rocker (15), characterized in that: A support leg (11) is arranged above the bisector of the bearing base (1), a support tube (3) is installed on the top of the support leg (11), a dividing ring (4) is installed on the right side of the support tube (3), a fixing frame (8) is installed on the left side of the dividing ring (4), a limiting hole (2) is arranged on the fixing frame (8), a gear box (7) is installed on the left side of the fixing frame (8), a driving motor (5) is arranged on the left side of the gear box (7), a fixing plate (12) is installed on the right side of the gear box (7), a driving rocker (15) is installed at the midpoint of the bisector of the fixing plate (12), a guide rod (14) is installed on the right side of the driving rocker (15), a reciprocating pull rod (6) is installed on the top of the guide rod (14), the reciprocating pull rod (6) passes through the limiting slip ring (13), and a line leveling ring (10) is installed on the right side of the reciprocating pull rod (6).
2. A wire separation device for a high-speed flat wire machine according to claim 1, characterized in that: Two support legs (11) are fixedly connected above the midline of the bearing base (1); the tops of the support legs (11) are fixedly connected to the support tube (3); the right end point of the support tube (3) is fixedly connected to the line dividing ring (4); the line dividing ring (4) has a total of six inner fixed support rods.
3. A wire separation device for a high-speed flat wire machine according to claim 2, characterized in that: The left side of the support tube (3) is fixedly connected to the drive motor (5), the right side of the drive motor (5) and the support tube (3) are fixedly connected to the gear box (7), the side of the gear box (7) is fixedly connected to the fixed plate (12), the drive rocker (15) is connected to the side of the gear box (7), and the drive rocker (15) passes through the fixed plate (12), the drive rocker (15) is slidably connected to the guide rod (14), the guide rod (14) is rotatably connected to the fixed plate (12), and the top of the guide rod (14) is rotatably connected to the reciprocating pull rod (6), the reciprocating pull rod (6) is slidably connected to the limit slip ring (13), and the limit slip ring (13) is fixedly connected to the line leveling ring (10).
4. A wire separation device for a high-speed flat wire machine according to claim 3, characterized in that: The reciprocating pull rod (6) is fixedly connected to a support ring (9) at a position one-fifth of the left side thereof; the outer ring of the support ring (9) is evenly and fixedly connected to the six reciprocating pull rods (6); and the inner side of the support ring (9) is a hollow structure.
5. The wire separation device of the high-speed flat wire machine according to claim 3, characterized in that: Six fixing frames (8) are fixedly connected between the right side of the support tube (3) and the line dividing ring (4); the fixing frames (8) are L-shaped structures, and limiting holes (2) are provided on the inner sides of the fixing frames (8) at positions corresponding to the line leveling ring (10); and the built-in motor of the fixing frame (8) on the right side of the support tube (3) is connected to the other fixing frames (8) by means of belts.
Citation Information
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