Gas split charging steel cylinder capable of detecting gas leakage

By using a screw transmission mechanism and a scissor lifting platform in the gas dispensing cylinder, combined with a solenoid valve and a gas sensor, automated dispensing and air leakage detection are achieved, solving the low efficiency of air leakage and manual movement during the gas dispensing process. Problem, improving the efficiency and safety of the package.

CN222278219UActive Publication Date: 2024-12-31JIANGSU ZHENGDA GAS CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420007975.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-03
Publication Date
2024-12-31
Estimated Expiration
2034-01-03

AI Technical Summary

Technical Problem

During the gas dispensing process, gas leakage is prone to insufficient gas purity and waste. At the same time, due to the large weight of the cylinder, it requires manual movement, which wastes physical strength and is inefficient.

Method used

A gas dispensing cylinder that can detect air leakage is designed, using a screw transmission mechanism and a scissor lifting platform, automatic dispensing and leakage detection is achieved through solenoid valves and gas sensors, reducing manual operation, and passing through a gas booster pump Maintain proper pressure.

Benefits of technology

It improves the partitioning efficiency, reduces the need for manual movement, enhances sealing, detects and stops air leakage in a timely manner, and improves safety and efficiency.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222278219U_ABST
    Figure CN222278219U_ABST
Patent Text Reader

Abstract

The utility model discloses a gas split charging steel cylinder capable of detecting gas leakage, which comprises a base and a steel cylinder body, a screw rod transmission mechanism is arranged on the base, the base is connected with a sliding seat through the screw rod transmission mechanism, and a shear type lifting platform is fixed on the sliding seat; one side of the steel cylinder body is connected with a plurality of gas outlet pipes, the upper portions of the gas outlet pipes are connected with electromagnetic valves, the lower portions of the gas outlet pipes are connected with flexible rods, the ends of the flexible rods are connected with gas sensors, the bottoms of the gas outlet pipes are connected with elastic hoses, the ends of the hoses are connected with gas conveying pipes, and the gas conveying pipes are in threaded connection with sealing sleeves with inverted-T-shaped sections. And a circle of sealing gasket is embedded in the end part of the gas conveying pipe. According to the utility model, gas split charging is facilitated, the sealing performance is good, gas is not easy to leak, and gas leakage can be easily found in time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of gas-containing steel cylinders, in particular to a gas-containing steel cylinder capable of detecting gas leakage. Background Art

[0002] After the gas is produced, it is mostly stored in a liquid storage tank in the form of a high-pressure, low-temperature liquid. It needs to be divided into smaller cylinders for transportation and use.

[0003] At present, the following problems exist in the packaging process: (1) Gas leakage is easy to occur during packaging. If the leakage cannot be discovered in time, on the one hand, air is easily mixed in, resulting in insufficient purity of the gas to be filled, and on the other hand, it will cause waste of gas and even danger; (2) Since the gas cylinders for collecting gas are heavy, most of the cylinders are currently placed manually in the gas storage tank, and the heights of the cylinders are inconsistent. When packaging the gas, the shorter cylinders need to be lifted up, which wastes physical strength. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a gas dispensing cylinder capable of detecting gas leakage, so as to solve the problem that gas is easily leaked during current gas dispensing and gas supply cannot be quickly stopped and warning cannot be issued after leakage.

[0005] In order to solve the above technical problems, the utility model provides the following technical solutions:

[0006] A gas dispensing cylinder capable of detecting gas leakage comprises a base and a cylinder body, wherein two ends of the base are connected with a support platform, two mounting brackets are welded to the bottom of the cylinder body, and the mounting brackets are detachably connected to the support platform by screws; a screw transmission mechanism is provided on the base, and a slide seat is connected to the slide seat through the screw transmission mechanism, and a scissor-type lifting platform is fixed on the slide seat; a plurality of gas outlet pipes are connected to one side of the cylinder body, an electromagnetic valve is connected to the upper part of the gas outlet pipe, a flexible rod is connected to the lower part of the gas outlet pipe, a gas sensor is connected to the end of the flexible rod, an elastic hose is connected to the bottom of the gas outlet pipe, a gas delivery pipe is connected to a sealing sleeve with a "convex"-shaped cross section on the gas delivery pipe through threads, and a circle of sealing pads is embedded at the end of the gas delivery pipe, a control box is provided on the cylinder body above the gas outlet pipe, a controller is provided in the control box, a display is provided on the front of the control box, a buzzer alarm, the electromagnetic valve, the gas sensor, and the display are all electrically connected to the controller on the control box.

[0007] Preferably, sliders are connected on both sides of the bottom surface of the slide seat, and slide grooves are provided on the sliders. The middle part of the bottom surface of the slide seat is connected to a conversion block. The screw transmission mechanism includes bearing seats connected to both sides of the base, a screw connected to the bearing seats through a rotating bearing, a guide rail connected to the base and located on both sides of the screw, and a motor transmission-connected to one end of the screw. The conversion block is threadedly connected to the screw, and the slider is slidably connected to the guide rail through the slide groove.

[0008] In the above technical solution, the motor works to drive the screw to rotate, and during the rotation of the screw, the slide seat is driven to slide along the guide rail and slide to the bottom of the cylinder body to package the gas.

[0009] Preferably, a pressure gauge is connected to the cylinder body.

[0010] Preferably, a fixing seat is welded on the top of the steel cylinder body, a gas booster pump is connected to the fixing seat via screws, and the gas booster pump is connected to the inside of the steel cylinder body via an air guide pipe.

[0011] According to the above technical solution, when the gas pressure in the cylinder body is insufficient, the gas booster pump is used to increase the pressure in the cylinder body so that the pressure in the cylinder body is in a balanced state.

[0012] Preferably, the cylinder body is connected to wire ducts on both sides of the control box, and the wires of the gas sensor pass through the wire ducts and are electrically connected to the controller.

[0013] The above technical solution hides the wires in the wire arrangement tube, which not only has an aesthetic effect but also protects the wires.

[0014] Preferably, the scissor lift platform is connected with a plurality of fixing grooves matching the air outlet pipes.

[0015] According to the above technical solution, a gas collecting bottle for packaging gas can be placed through the fixed groove.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] (1) Place the gas collecting bottle on the scissor lift table, and transport the gas collecting bottle to the cylinder body through the screw transmission mechanism. There is no need to manually move the gas collecting bottle. When the height of the gas collecting bottle is not enough, the scissor lift table will work to drive the gas collecting bottle up so that the gas transmission pipe can be inserted into the gas inlet of the gas collecting bottle. There is no need to manually lift the gas collecting bottle, which saves time and effort and greatly improves the efficiency of packaging.

[0018] (2) When packaging the gas, insert the gas pipe into the gas inlet of the gas collecting bottle and screw the sealing sleeve so that one end of the sealing sleeve is connected to the gas inlet of the gas collecting bottle and the other end is connected to the gas pipe. The sealing gasket can be used to improve the sealing performance during packaging, thereby preventing gas leakage on the one hand and preventing air from entering the gas collecting bottle on the other.

[0019] (3) The gas sensor is connected to the gas outlet pipe through a flexible rod, and the position of the gas sensor can be adjusted arbitrarily. When a gas leak occurs, the gas sensor transmits a signal to the controller. On the one hand, the controller controls the solenoid valve to close and stop dispensing gas. On the other hand, it controls the buzzer alarm to sound an alarm, thereby improving safety. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a schematic diagram of the connection between the gas outlet pipe and the gas collecting bottle;

[0022] Figure 3 for Figure 2 A partial enlarged view of

[0023] Figure 4 It is a partial schematic diagram of the utility model;

[0024] In the figure: 1-base, 2-cylinder body, 3-support platform, 4-mounting frame, 5-sliding seat, 6-scissor lift, 7-exhaust pipe, 8-solenoid valve, 9-flexible rod, 10-gas sensor, 11-hose, 12-gas pipe, 13-sealing sleeve, 14-sealing pad, 15-control box, 16-display, 17-buzzer alarm, 18-slider, 19-adapter block, 20-bearing seat, 21-screw, 22-guide rail, 23-motor, 24-pressure gauge, 25-fixed seat, 26-gas booster pump, 27-gas guide pipe, 28-wire pipe, 29-fixed groove, 30-gas collecting bottle. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] See also Figure 1-4A gas dispensing cylinder capable of detecting gas leakage comprises a base 1 and a cylinder body 2, wherein two ends of the base 1 are connected to a support platform 3, two mounting brackets 4 are welded to the bottom of the cylinder body 2, and the mounting brackets 4 are detachably connected to the support platform 3 by screws; a screw transmission mechanism is provided on the base 1, and a slide 5 is connected to the slide 5 through the screw transmission mechanism, a scissor-type lifting platform 6 is fixed on the slide 5, and a plurality of fixing grooves 29 matching the gas outlet pipe are connected to the scissor-type lifting platform 6, and a gas collecting bottle 30 can be fixed by the fixing grooves 29; a plurality of gas outlet pipes 7 are connected to one side of the cylinder body 2, and a solenoid valve 8 is connected to the upper part of the gas outlet pipe 7, and a solenoid valve 8 is connected to the lower part of the gas outlet pipe 7. A flexible rod 9 is connected to the bottom of the gas outlet pipe 7, and a gas sensor 10 is connected to the end of the flexible rod 9. An elastic hose 11 is connected to the bottom of the gas outlet pipe 7, and a gas supply pipe 12 is connected to the end of the hose 11. A sealing sleeve 13 with a "convex" cross-section is threadedly connected to the gas supply pipe 12, and a circle of sealing gasket 14 is embedded in the end of the gas supply pipe 12. A control box 15 is provided on the cylinder body 2 above the gas outlet pipe 7, and a controller is provided in the control box 15. A display 16 is provided on the front of the control box 15. A buzzer alarm 17 is also provided on the control box 15. The solenoid valve 8, the gas sensor 10, and the display 16 are all electrically connected to the controller.

[0027] In this embodiment, the two sides of the bottom surface of the slide seat 5 are connected with sliders 18, and a slide groove is provided on the slider 18. The middle part of the bottom surface of the slide seat 5 is connected to the adapter block 19. The screw transmission mechanism includes a bearing seat 20 connected to the two sides of the base 1, a screw 21 connected to the bearing seat 20 through a rotating bearing, a guide rail 22 connected to the base 1 and located on both sides of the screw 21, and a motor 23 connected to one end of the screw 21. The adapter block 19 is threadedly connected to the screw 21, and the slider 18 is slidably connected to the guide rail 22 through the slide groove. When the motor 23 works, it drives the screw 21 to rotate. During the rotation of the screw 21, it drives the slide seat 5 to slide along the guide rail 22 and slide to the bottom of the cylinder body 2 to dispense gas.

[0028] In this embodiment, a pressure gauge 24 is connected to the cylinder body 2. A fixing seat 25 is welded on the top of the cylinder body 2, and a gas booster pump 26 is connected to the fixing seat 25 by screws. The gas booster pump 26 is connected to the inside of the cylinder body 2 by an air guide pipe 27. When the gas pressure in the cylinder body 2 is low, the gas booster pump 26 is used to increase the pressure in the cylinder body 2 so that the pressure in the cylinder body 2 is in a balanced state.

[0029] In this embodiment, the cylinder body 2 is connected to the two sides of the control box 15 with a cable duct 28, and the wires of the gas sensor 10 are electrically connected to the controller after passing through the cable duct 28. Hiding the wires in the cable duct 28 not only has an aesthetic effect, but also can protect the wires.

[0030] The method of using the utility model is:

[0031] First, place the gas collecting bottle 30 in the fixed groove 29 of the scissor lift 6, control the motor 23 to work, drive the screw 21 to rotate, and drive the slide 5 to slide along the guide rail 22 during the rotation of the screw 21, so that the gas collecting bottle 30 moves to the bottom of the cylinder body 2, without the need to manually move the gas collecting bottle. When the height of the gas collecting bottle 30 is not enough, the scissor lift 6 works to drive the gas collecting bottle to rise so that the gas pipe 12 can be inserted into the gas inlet of the gas collecting bottle 30. There is no need to manually lift the gas collecting bottle, which saves time and effort and greatly improves the efficiency of subpackaging. Then insert the gas pipe 12 into the gas inlet of the gas collecting bottle, and screw the sealing sleeve 13 so that one end of the sealing sleeve 13 is connected to the gas inlet of the gas collecting bottle 30, and the other end is connected to the gas pipe 12. The sealing gasket 14 is used to improve the sealing during subpackaging, which prevents gas leakage on the one hand and prevents air from entering the gas collecting bottle on the other hand. The gas sensor 10 is connected to the gas outlet pipe 7 through a flexible rod 9. The position of the gas sensor 10 can be adjusted arbitrarily. When gas leakage occurs, the gas sensor 10 transmits a signal to the controller. On the one hand, the controller controls the solenoid valve 8 to close and stop dispensing gas. On the other hand, it controls the buzzer alarm 17 to sound an alarm to improve safety.

[0032] The scissor lift table is an existing mature technology, and technicians in this field can purchase corresponding products on the market. The present utility model will no longer describe the structure and principle of the scissor lift table in detail.

[0033] It should be noted that the terms "include", "comprises" or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, an element defined by the sentence "comprises a ..." does not exclude the existence of other identical elements in the process, method, article or device including the element.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A gas dispensing cylinder capable of detecting gas leakage, characterized in that: The invention comprises a base (1) and a cylinder body (2), wherein two ends of the base (1) are connected to a support platform (3), and two mounting frames (4) are welded to the bottom of the cylinder body (2), and the mounting frames (4) are detachably connected to the support platform (3) by screws; a screw transmission mechanism is provided on the base (1), and a slide seat (5) is connected to the base (1) through the screw transmission mechanism, and a scissor-type lifting platform (6) is fixed on the slide seat (5); a plurality of gas outlet pipes (7) are connected to one side of the cylinder body (2), and an electromagnetic valve (8) is connected to the upper part of the gas outlet pipe (7), and a flexible rod (9) is connected to the lower part of the gas outlet pipe (7), and a gas sensor (10) is connected to the end of the flexible rod (9), and the gas outlet pipe (7) is connected to the gas sensor (10). The bottom of the air pipe (7) is connected to an elastic hose (11), the end of the hose (11) is connected to a gas delivery pipe (12), a sealing sleeve (13) with a "convex" cross-section is threadedly connected to the gas delivery pipe (12), and a circle of sealing gasket (14) is embedded at the end of the gas delivery pipe (12). A control box (15) is provided on the cylinder body (2) above the gas outlet pipe (7), a controller is provided in the control box (15), a display (16) is provided on the front of the control box (15), and a buzzer alarm (17) is also provided on the control box (15). The solenoid valve (8), the gas sensor (10), and the display (16) are all electrically connected to the controller.

2. The gas dispensing cylinder with detectable leakage according to claim 1, characterized in that: The two sides of the bottom surface of the slide seat (5) are connected with sliders (18), and a slide groove is provided on the slider (18). The middle part of the bottom surface of the slide seat (5) is connected with a transfer block (19). The screw transmission mechanism comprises a bearing seat (20) connected to the two sides of the base (1), a screw (21) connected to the bearing seat (20) through a rotary bearing, a guide rail (22) connected to the base (1) and located on both sides of the screw (21), and a motor (23) connected to one end of the screw (21). The transfer block (19) is threadedly connected to the screw (21), and the slider (18) is slidably connected to the guide rail (22) through the slide groove.

3. The gas dispensing cylinder with detectable leakage according to claim 1, characterized in that: The cylinder body (2) is connected to a pressure gauge (24).

4. The gas dispensing cylinder with detectable leakage according to claim 3 is characterized in that: A fixing seat (25) is welded on the top of the steel cylinder body (2), a gas booster pump (26) is connected to the fixing seat (25) via screws, and the gas booster pump (26) is connected to the inside of the steel cylinder body (2) via an air guide pipe (27).

5. The leak-detectable gas dispensing cylinder according to claim 4, characterized in that: The cylinder body (2) is connected to a wiring duct (28) on both sides of the control box (15), and the wires of the gas sensor (10) pass through the wiring duct (28) and are electrically connected to the controller.

6. The leak-detectable gas dispensing cylinder according to any one of claims 1 to 5, characterized in that: The scissor-type lifting platform (6) is connected to a plurality of fixing grooves (29) matching the air outlet pipe (7).