Powder weighing device for nodular iron casting production
The powder weighing device automates and improves the accuracy of adding powdered materials in ductile iron casting by using a weighing mechanism and conveying system, addressing inefficiencies in manual processes.
Patent Information
- Application Number
- CN202421095813.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-20
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-05-20
AI Technical Summary
The existing process for adding powdered raw materials in ductile iron casting requires manual weighing, which is cumbersome and inefficient, leading to low work efficiency.
A powder weighing device with a weighing mechanism and conveying mechanism, featuring a rotating block, wireless pressure sensor, and stirring elements, to automate and ensure accurate weighing and conveyance of materials.
Ensures precise weighing and prevents material accumulation, enhancing the accuracy and convenience of powder addition in ductile iron casting production.
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Figure CN222279908U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ductile iron casting production equipment, in particular to a powder weighing device for ductile iron casting production. Background Art
[0002] Ductile iron is a high-strength cast iron material with comprehensive properties close to those of steel. Based on its excellent performance, it has been successfully used to cast some parts with complex forces and high requirements for strength, toughness and wear resistance. Ductile iron has rapidly developed into a widely used cast iron material second only to gray cast iron. The so-called "iron instead of steel" mainly refers to ductile iron. Ductile iron is obtained by spheroidizing and inoculating spheroidal graphite, which effectively improves the mechanical properties of cast iron, especially the plasticity and toughness, thereby obtaining a higher strength than carbon steel. However, in the production and manufacturing of ductile iron parts, a variety of powdered raw materials need to be added, and the amount of addition needs to be precisely controlled. However, the existing process generally requires manual weighing first, and then adding materials after weighing. This method is relatively cumbersome and complicated, and the work efficiency is low. Utility Model Content
[0003] The utility model aims to provide a powder weighing device for producing ductile iron castings to solve the problems raised in the above-mentioned background technology.
[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:
[0005] A powder weighing device for producing ductile iron castings comprises a support frame, a storage shell is sleeved and fixed on the top of the support frame, a feed pipe is connected and fixed on the top of the storage shell, and a conveying pipe is connected and fixed on the bottom of the storage shell, a conveying mechanism is provided on the storage shell, and a weighing mechanism is provided on the bottom of the conveying pipe.
[0006] Furthermore, the weighing mechanism includes a rectangular plate, a rotating groove is provided in the middle position of the rectangular plate, a feed port is provided at the top of the rectangular plate, and the inner wall of the feed port is fixedly connected to the bottom of the outer wall of the conveying pipe, a discharge port is provided at the bottom of the rectangular plate, and a conveying shell is fixedly connected to the position of the bottom of the rectangular plate corresponding to the discharge port, a rotating block is rotatably connected inside the rotating groove, and a plurality of storage slots are evenly provided on the outer wall of the rotating block, a circular hole is provided in the middle position of the rotating block, a gear ring is fixedly connected to one side of the rotating block, a fixed plate is fixedly connected to one side of the rectangular plate, and a motor 1 is fixedly connected to an inner wall of the fixed plate, a gear is fixedly connected to the output end of the motor 1, and the gear is meshed with the gear ring.
[0007] Preferably, a sliding plate is slidably connected to the interior of the material storage trough, and a wireless pressure sensor is fixedly connected to the middle position of one side of the sliding plate, one end of the wireless pressure sensor is fixedly connected to a bearing plate, and the bearing plate is slidably connected to the interior of the material storage trough.
[0008] Preferably, a rectangular groove is formed on an inner side wall of the material storage trough, and a connecting hole is formed at a middle position of an inner side wall of the rectangular groove, and a plurality of compression springs are fixedly connected between an inner side wall of the rectangular groove and the other side of the sliding plate.
[0009] Preferably, an L-shaped plate is fixedly connected to the top of one side of the rectangular plate, and a cylinder is fixedly connected to the inner top surface of the L-shaped plate, the output end of the cylinder is fixedly connected to a movable plate, and one end of the movable plate is fixedly connected to a push rod, and the push rod is slidably connected to the inner side wall of the rotating groove.
[0010] Furthermore, the conveying mechanism includes a second motor, the bottom of the second motor is fixedly connected to the top of the material storage shell, the inner top surface of the material storage shell is rotatably connected to a rotating rod, and the output end of the second motor passes through the side wall of the material storage shell and is fixedly connected to the top of the rotating rod, the bottom of the rotating rod is sleeved and fixed with a spiral blade, and the spiral blade is rotatably connected to the inner side wall of the conveying pipe.
[0011] Preferably, a plurality of stirring rods are evenly fixedly connected to the top of the outer side wall of the rotating rod, and the plurality of stirring rods are located at the bottom of the inner side of the material storage shell.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. A weighing mechanism is provided at the bottom of the conveying pipe, and the rotating block is rotated by starting the motor 1, so as to facilitate the adjustment of the position of the storage tank. When the powder falls on the top of the carrying plate, the wireless pressure sensor is used to sense the weight change of the carrying plate. The storage space formed by the storage tank and the carrying plate is fixed, so as to facilitate the weighing of the powder conveyed by the rotating block. When the position of the storage tank corresponds to the position of the discharge port, the cylinder is started to move the carrying plate, and the inner wall of the storage tank is scraped by the moving carrying plate to avoid the accumulation of powder inside the storage tank or the adhesion of powder to the inner wall of the storage tank, thereby ensuring the accuracy of the powder weighing result and making it more convenient to use.
[0014] 2. A conveying mechanism is provided on the material storage shell, and motor 2 is started to drive the rotating rod to rotate, so that multiple stirring rods and spiral blades rotate. The rotating spiral blades facilitate the stable conveying of materials, and the rotating multiple stirring rods facilitate the stirring of the bottom of the powder inside the material storage shell, thereby avoiding blockage of the powder when the material is discharged. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the positional relationship between the material storage shell and the conveying mechanism in the utility model;
[0017] Figure 3 It is a schematic diagram of the weighing mechanism structure in the utility model;
[0018] Figure 4 It is a schematic diagram of the positional relationship between the rectangular plate and the rotating block in the utility model;
[0019] Figure 5 It is a schematic diagram of the rectangular plate structure in the utility model;
[0020] Figure 6 It is a schematic diagram of the structure of the rotating block in the utility model.
[0021] In the figure: 100, support frame; 110, storage shell; 120, feed pipe; 130, conveying pipe; 200, weighing mechanism; 210, rectangular plate; 211, rotating groove; 212, feed port; 213, discharge port; 220, rotating block; 221, circular hole; 222, storage trough; 223, rectangular groove; 224, connecting hole; 230, conveying shell; 240, fixed plate; 241, motor 1; 242, gear; 250, gear ring; 260, L-shaped plate; 261, cylinder; 262, moving plate; 263, push rod; 270, sliding plate; 271, wireless pressure sensor; 280, bearing plate; 290, compression spring; 300, conveying mechanism; 310, motor 2; 320, rotating rod; 330, stirring rod; 340, spiral blade. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] Embodiment 1
[0024] See also Figure 1-6In an embodiment of the utility model, a powder weighing device for producing ductile iron parts includes a support frame 100, a storage shell 110 is sleeved and fixed on the top of the support frame 100, a feed pipe 120 is connected and fixed to the top of the storage shell 110, and a conveying pipe 130 is connected and fixed to the bottom of the storage shell 110, a conveying mechanism 300 is matched with the storage shell 110, and a weighing mechanism 200 is matched with the bottom of the conveying pipe 130.
[0025] Specifically, the feed pipe 120 is used to transport the powder to the interior of the storage shell 110, and the conveying pipe 130 and the conveying mechanism 300 are used together to transport the powder inside the storage shell 110, and the weighing mechanism 200 is used to weigh the transported powder, which is more convenient to use.
[0026] like Figure 3-6 As shown, in the present embodiment, the weighing mechanism 200 comprises a rectangular plate 210, a rotating groove 211 is provided at the middle position of the rectangular plate 210, a feeding port 212 is provided at the top of the rectangular plate 210, and the inner side wall of the feeding port 212 is fixedly connected to the bottom of the outer side wall of the conveying pipe 130, a discharging port 213 is provided at the bottom of the rectangular plate 210, and a conveying shell 230 is fixedly connected to the position of the bottom of the rectangular plate 210 corresponding to the discharging port 213, a rotating block 220 is rotatably connected inside the rotating groove 211, and a plurality of material storage slots 222 are evenly provided on the outer side wall of the rotating block 220, a circular hole 221 is provided at the middle position of the rotating block 220, a gear ring 250 is fixedly connected to one side of the rotating block 220, and a A fixed plate 240, and an inner wall of the fixed plate 240 is fixedly connected to a motor 241, an output end of the motor 241 is fixedly connected to a gear 242, and the gear 242 is meshed with a gear ring 250, the interior of the storage trough 222 is slidably connected to a sliding plate 270, and a wireless pressure sensor 271 is fixedly connected to the middle position of one side of the sliding plate 270, one end of the wireless pressure sensor 271 is fixedly connected to a supporting plate 280, and the supporting plate 280 is slidably connected to the interior of the storage trough 222, a rectangular groove 223 is provided on an inner wall of the storage trough 222, and a connecting hole 224 is provided at the middle position of an inner wall of the rectangular groove 223, and a plurality of compression springs 290 are fixedly connected between an inner wall of the rectangular groove 223 and the other side of the sliding plate 270.
[0027] In this embodiment, by starting the motor 241, the motor 241 is used to drive the gear 242 to rotate, and the gear 242 is meshed with the gear ring 250, so that the gear ring 250 and the rotating block 220 rotate, thereby facilitating the adjustment of the position of the storage tank 222. When the powder falls and is discharged from the inside of the conveying pipe 130, the powder will fall on the top of the corresponding supporting plate 280, and the wireless pressure sensor 271 is used to facilitate the sensing of the weight change of the supporting plate 280. The storage space formed by the storage tank 222 and the supporting plate 280 is fixed. After the appropriate powder is conveyed to the top of the supporting plate 280, the motor 241 is started again to adjust the position of the rotating block 220. When the storage tank 222 corresponds to the position of the discharge port 213, the powder is facilitated to fall, and the conveying shell 230 is used to facilitate the conveying of the weighed powder.
[0028] like Figure 3-6 As shown, in this embodiment, an L-shaped plate 260 is fixedly connected to the top of one side of the rectangular plate 210, and a cylinder 261 is fixedly connected to the inner top surface of the L-shaped plate 260, and a movable plate 262 is fixedly connected to the output end of the cylinder 261, and a push rod 263 is fixedly connected to one end of the movable plate 262, and the push rod 263 is slidably connected to the inner side wall of the rotating groove 211.
[0029] In specific implementation, when the storage trough 222 corresponds to the position of the discharge port 213, the cylinder 261 is started and the cylinder 261 is used to push the movable plate 262 and the push rod 263 to move, so that the push rod 263 pushes the sliding plate 270, the wireless pressure sensor 271 and the supporting plate 280 at the corresponding position to move, and the movable supporting plate 280 is convenient for scraping the inner wall of the storage trough 222 to avoid the accumulation of powder inside the storage trough 222 or the adhesion of powder to the inner wall of the storage trough 222, thereby ensuring the accuracy of the powder weighing results.
[0030] Embodiment 2
[0031] On the basis of the first embodiment, in order to facilitate the transportation of powder materials and to avoid the powder materials from being blocked at the top of the conveying pipe 130 and affecting the discharge of materials.
[0032] like Figure 2 As shown, in the present embodiment, the conveying mechanism 300 includes a second motor 310, the bottom of the second motor 310 is fixedly connected to the top of the material storage shell 110, the inner top surface of the material storage shell 110 is rotatably connected with a rotating rod 320, and the output end of the second motor 310 passes through the side wall of the material storage shell 110 and is fixedly connected to the top of the rotating rod 320, a spiral blade 340 is sleeved and fixed to the bottom of the rotating rod 320, and the spiral blade 340 is rotatably connected to the inner wall of the conveying pipe 130, and a plurality of stirring rods 330 are evenly fixedly connected to the top of the outer wall of the rotating rod 320, and the plurality of stirring rods 330 are located at the bottom of the inner side of the material storage shell 110.
[0033] During specific implementation, by starting the motor 2 310, the motor 2 310 is used to drive the rotating rod 320 to rotate, thereby causing the multiple stirring rods 330 and the spiral blades 340 to rotate. The rotating spiral blades 340 facilitate stable transportation of the material, and the rotating multiple stirring rods 330 facilitate stirring the bottom of the powder inside the storage shell 110, thereby avoiding blockage of the powder when the material is discharged.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
[0035] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A powder weighing device for producing ductile iron castings, comprising a support frame (100), characterized in that: A material storage shell (110) is sleeved and fixed on the top of the support frame (100), a feed pipe (120) is connected and fixed to the top of the material storage shell (110), and a conveying pipe (130) is connected and fixed to the bottom of the material storage shell (110), a conveying mechanism (300) is matched with the material storage shell (110), and a weighing mechanism (200) is matched with the bottom of the conveying pipe (130).
2. A powder weighing device for producing ductile iron castings according to claim 1, characterized in that: The weighing mechanism (200) comprises a rectangular plate (210), a rotating groove (211) is provided at the middle position of the rectangular plate (210), a feeding port (212) is provided at the top of the rectangular plate (210), and the inner side wall of the feeding port (212) is fixedly connected to the bottom of the outer side wall of the conveying pipe (130), a discharging port (213) is provided at the bottom of the rectangular plate (210), and a conveying shell (230) is fixedly connected at a position of the bottom of the rectangular plate (210) corresponding to the discharging port (213), and the inner rotating connection of the rotating groove (211) is provided. A rotating block (220) is provided, and a plurality of material storage grooves (222) are evenly provided on the outer side wall of the rotating block (220), a circular hole (221) is provided at the middle position of the rotating block (220), a gear ring (250) is fixedly connected to one side of the rotating block (220), a fixed plate (240) is fixedly connected to one side of the rectangular plate (210), and a motor 1 (241) is fixedly connected to an inner side wall of the fixed plate (240), and a gear (242) is fixedly connected to the output end of the motor 1 (241), and the gear (242) is meshed with the gear ring (250).
3. A powder weighing device for producing ductile iron castings according to claim 2, characterized in that: The interior of the material storage tank (222) is slidably connected to a sliding plate (270), and a wireless pressure sensor (271) is fixedly connected to the middle position of one side of the sliding plate (270), and one end of the wireless pressure sensor (271) is fixedly connected to a bearing plate (280), and the bearing plate (280) is slidably connected to the interior of the material storage tank (222).
4. A powder weighing device for producing ductile iron castings according to claim 3, characterized in that: A rectangular groove (223) is provided on an inner side wall of the material storage trough (222), and a connecting hole (224) is provided at a middle position of an inner side wall of the rectangular groove (223). A plurality of compression springs (290) are fixedly connected between an inner side wall of the rectangular groove (223) and the other side of the sliding plate (270).
5. A powder weighing device for producing ductile iron castings according to claim 2, characterized in that: An L-shaped plate (260) is fixedly connected to the top of one side of the rectangular plate (210), and a cylinder (261) is fixedly connected to the inner top surface of the L-shaped plate (260), an output end of the cylinder (261) is fixedly connected to a moving plate (262), and one end of the moving plate (262) is fixedly connected to a push rod (263), and the push rod (263) is slidably connected to the inner side wall of the rotating groove (211).
6. A powder weighing device for producing ductile iron castings according to claim 1, characterized in that: The conveying mechanism (300) comprises a second motor (310), the bottom of the second motor (310) is fixedly connected to the top of the material storage shell (110), the inner top surface of the material storage shell (110) is rotatably connected to a rotating rod (320), and the output end of the second motor (310) passes through the side wall of the material storage shell (110) and is fixedly connected to the top of the rotating rod (320), the bottom of the rotating rod (320) is sleeved and fixed with a spiral blade (340), and the spiral blade (340) is rotatably connected to the inner side wall of the conveying pipe (130).
7. A powder weighing device for producing ductile iron castings according to claim 6, characterized in that: A plurality of stirring rods (330) are evenly fixedly connected to the top of the outer side wall of the rotating rod (320), and the plurality of stirring rods (330) are located at the bottom of the inner side of the material storage shell (110).
