Boiler pipeline leakage detection device
By designing the locking mechanism and sealing layer structure of the upper case, the first lower case and the second lower case, the problem of inconvenient detection at the flange connection in the prior art is solved, and a leakage of one person's operation and high precision is achieved Inspection simplifies equipment cost and operation difficulty.
Patent Information
- Application Number
- CN202420937770.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2024-12-31
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The existing boiler pipeline leakage detection device is difficult to effectively detect the sealing of the flange connection, and it is inconvenient to operate. It usually requires multiple people to work together, which increases the difficulty of operation.
A boiler pipeline leakage detection device including an upper case, a first lower case and a second lower case is designed. Through the locking mechanism and a sealing layer structure, the convenience of one-person operation is realized, and leakage is detected through a pressure gauge. Improve detection accuracy and sealing.
It realizes leakage detection that can be operated by one person, improves detection accuracy and sealing, simplifies equipment costs and reduces operation difficulty.
Smart Images
Figure CN222280080U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of boiler equipment safety, in particular to a boiler pipeline leakage detection device. Background Art
[0002] With the development of industrial production, the safe operation of boiler pipelines is of vital importance. However, boiler pipelines may leak during long-term operation. If they are not discovered and handled in time, they will pose a serious threat to production safety. Pipeline leakage detection can be divided into direct leak detection methods and indirect methods. The direct method is to use the detection elements preset outside the pipeline to directly measure the leaking medium, so as to repair the pipeline according to the leaking part. The pressure detection method is used to detect the pipeline, and the pressure change in the pipeline is used to analyze whether there is a leak in the pipeline.
[0003] With respect to the above-mentioned and existing related technologies, the inventors believe that the following defects often exist: when the existing pressure is used to detect the pipeline, the pipe body is often detected. However, since the pipeline joints are often connected by flanges, the flanges are sealed with sealing rings installed at the interfaces when connected. The sealing rings are easily damaged after long-term use, affecting the sealing of the flange joints, thereby causing pipeline leakage. The existing monitoring methods are not convenient for detection at flange joints, and the structural settings of some pipeline leakage detection devices are unreasonable. When the package is installed on the pipeline, it is inconvenient to operate and requires the collaboration of multiple people, which is difficult to operate.
[0004] Therefore, the utility model provides a boiler pipeline leakage detection device. Utility Model Content
[0005] The purpose of the utility model is to provide a boiler pipeline leakage detection device in order to solve the above-mentioned problem.
[0006] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0007] A boiler pipeline leakage detection device comprises an upper shell, a pressure gauge is fixedly installed in the middle of the upper shell, a first lower shell and a second lower shell are rotatably connected at the left and right ends of the upper shell respectively, the lower ends of the first lower shell and the second lower shell are connected by a locking mechanism, and the upper shell, the first lower shell and the second lower shell form a circular ring with a cavity inside; the docking position of the upper shell and the first lower shell, the docking position of the upper shell and the second lower shell, the docking position of the first lower shell and the second lower shell, the front and rear end head inner wall positions of the upper shell, the front and rear end head inner wall positions of the first lower shell and the front and rear end head inner wall positions of the second lower shell are all provided with sealing layers.
[0008] Preferably: the upper shell and the first lower shell, and the upper shell and the second lower shell are rotatably connected via hinges.
[0009] Preferably: the locking mechanism includes a hook fixedly mounted on the first lower shell and a rotating block fixedly mounted on the second lower shell, the rotating block is rotatably connected to a rotating plate, the middle of the rotating plate is rotatably connected to a hanging frame, and the other end of the hanging frame is hung on the hook; the rotating plate is set to an arc shape opposite to the arc of the outer surface of the second lower shell.
[0010] Preferably, sealing lines are arranged on the sealing layers of the front and rear end heads of the upper shell, the front and rear end heads of the first lower shell, and the front and rear end heads of the second lower shell.
[0011] Preferably: butt joint sealing lines are provided at the middle positions of the sealing layers at both end surfaces of the upper shell, the sealing layers at both end surfaces of the first lower shell, and the sealing layers at both end surfaces of the second lower shell, and butt joint end sealing lines are provided at both front and rear sides of the butt joint sealing lines.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. By setting the structure of the upper shell, the first lower shell and the second lower shell, when using, first place the upper shell on the detection position, and then buckle the first lower shell and the second lower shell, so that one person can operate it, which is more convenient to use;
[0014] 2. The sealing performance of the detection device is improved to ensure the detection accuracy by setting sealing patterns on the inner wall of the end, sealing patterns on the butt joint surface, and sealing patterns on the end of the butt joint surface;
[0015] 3. The test results are more intuitive through pressure gauge, the principle is simple, and the equipment cost investment is saved. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
[0017] Figure 1 It is a front view of a boiler pipeline leakage detection device described in the utility model.
[0018] Figure 2 It is a right side view of a boiler pipeline leakage detection device described in the utility model.
[0019] Figure 3 The utility model is a bottom view of a boiler pipeline leakage detection device.
[0020] Figure 4 It is a bottom view of an upper shell of a boiler pipeline leakage detection device described in the utility model.
[0021] Figure 5 The utility model is a structural schematic diagram of a locking mechanism of a boiler pipeline leakage detection device.
[0022] The following are the descriptions of the reference numerals:
[0023] 1. Upper shell; 2. First lower shell; 3. Second lower shell; 4. Locking mechanism; 41. Hook; 42. Turn block; 43. Turn plate; 44. Hanging frame; 5. Pressure gauge; 6. Sealing pattern on the inner wall of the end; 7. Sealing pattern on the docking surface; 8. Sealing pattern on the end of the docking surface. DETAILED DESCRIPTION
[0024] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0025] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0026] The utility model is further described below in conjunction with the accompanying drawings:
[0027] like Figure 1-Figure 5As shown, a boiler pipeline leakage detection device comprises a semicircular upper shell 1, a pressure gauge 5 is fixedly installed in the middle of the upper shell 1, and the left and right ends of the upper shell 1 are rotatably connected with a first lower shell 2 and a second lower shell 3 of a quarter circle, respectively, and the lower ends of the first lower shell 2 and the second lower shell 3 are connected by a locking mechanism 4, and the upper shell 1, the first lower shell 2 and the second lower shell 3 form a circular ring with a cavity inside; the docking position of the upper shell 1 and the first lower shell 2, the docking position of the upper shell 1 and the second lower shell 3, the docking position of the first lower shell 2 and the second lower shell 3, the front and rear end head inner wall positions of the upper shell 1, the front and rear end head inner wall positions of the first lower shell 2 and the front and rear end head inner wall positions of the second lower shell 3 are all provided with a sealing layer of rubber material; the upper shell 1 and the first lower shell 2, and the upper shell 1 and the second lower shell 3 are all rotatably connected by hinges; when in use, the upper shell 1 is first placed on the detection position, and then the first lower shell 2 and the second lower shell 3 are buckled together, so that one person can operate it, which is more convenient to use.
[0028] The locking mechanism 4 includes a hook 41 fixedly mounted on the first lower shell 2 and a rotating block 42 fixedly mounted on the second lower shell 3, a rotating plate 43 is rotatably connected to the rotating block 42, a hanging frame 44 is rotatably connected in the middle of the rotating plate 43, and the other end of the hanging frame 44 is hung on the hook 41; the rotating plate 43 is set to an arc shape opposite to the arc of the outer surface of the second lower shell 3, so as to facilitate the buckling and grabbing when the rotating plate 43 is rotated to be close to the surface of the second lower shell 3.
[0029] The sealing layers of the front and rear end heads of the upper shell 1, the front and rear end heads of the first lower shell 2, and the front and rear end heads of the second lower shell 3 are all provided with end head inner wall sealing patterns 6 to ensure sealing performance in contact with the outer wall of the pipeline; the sealing layers of the two end faces of the upper shell 1, the two end faces of the first lower shell 2, and the two end faces of the second lower shell 3 are all provided with docking surface sealing patterns 7 in the middle position, and the front and rear sides of the docking surface sealing patterns 7 are provided with docking surface end head sealing patterns 8 to ensure the sealing performance of the docking surface.
[0030] Working principle: When in use, the upper shell 1 is placed at the flange connection position of the pipeline to be tested, and the lower ends of the first lower shell 2 and the second lower shell 3 are locked and fixed through the locking mechanism 4. Specifically, the hanging frame 44 on the second lower shell 3 is hung on the hook 41 on the first lower shell 2, and the rotating plate 43 is rotated. After the rotating plate 43 drives the hanging frame 44 to rotate to the height of the connecting axis between the rotating plate 43 and the rotating block 42, the hanging frame 44 is fixedly hung on the hook 41; the sealing pattern 6 on the inner wall of the end head ensures the sealing of the front and rear ends of the detection device, and the sealing pattern 7 on the docking surface and the sealing pattern 8 on the end of the docking surface ensure the sealing of the docking surface. When there is a leak at the flange position of the pipeline to be tested, the pressure in the inner space of the upper shell 1, the first lower shell 2, and the second lower shell 3 will increase, so that the detection result can be observed through the pressure gauge 5; when mobile detection is required, the locking mechanism 4 is opened, the first lower shell 2 and the second lower shell 3 are separated, and the upper shell 1 can be lifted and moved.
[0031] The pressure gauge 5 is a universal standard component or a component known to those skilled in the art. The structure and principle thereof can be known to those skilled in the art through technical manuals or conventional experimental methods, so no further description is made here.
[0032] The basic principles, main features and advantages of the utility model are shown and described above. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions are only for explaining the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements shall fall within the scope of the utility model to be protected.
Claims
1. A boiler pipeline leakage detection device, comprising an upper shell (1), characterized in that: A pressure gauge (5) is fixedly installed in the middle of the upper shell (1); the left and right ends of the upper shell (1) are rotatably connected to the first lower shell (2) and the second lower shell (3); the lower ends of the first lower shell (2) and the second lower shell (3) are connected by a locking mechanism (4); the upper shell (1), the first lower shell (2) and the second lower shell (3) form a circular ring with a cavity inside; the docking position of the upper shell (1) and the first lower shell (2), the docking position of the upper shell (1) and the second lower shell (3), the docking position of the first lower shell (2) and the second lower shell (3), the front and rear end head inner wall positions of the upper shell (1), the front and rear end head inner wall positions of the first lower shell (2) and the front and rear end head inner wall positions of the second lower shell (3) are all provided with sealing layers.
2. A boiler pipeline leakage detection device according to claim 1, characterized in that: The upper shell (1) and the first lower shell (2), and the upper shell (1) and the second lower shell (3) are both rotatably connected via hinges.
3. A boiler pipeline leakage detection device according to claim 1, characterized in that: The locking mechanism (4) comprises a hook (41) fixedly mounted on the first lower shell (2) and a rotating block (42) fixedly mounted on the second lower shell (3); a rotating plate (43) is rotatably connected to the rotating block (42); a hanging frame (44) is rotatably connected to the middle of the rotating plate (43); the other end of the hanging frame (44) is hung on the hook (41); the rotating plate (43) is arranged to be an arc opposite to the arc of the outer surface of the second lower shell (3).
4. A boiler pipeline leakage detection device according to claim 1, characterized in that: The sealing layers of the front and rear end heads of the upper shell (1), the front and rear end heads of the first lower shell (2), and the front and rear end heads of the second lower shell (3) are all provided with end head inner wall sealing patterns (6).
5. A boiler pipeline leakage detection device according to claim 1, characterized in that: A butt-joint surface sealing pattern (7) is provided at the middle position of the sealing layer at both end surfaces of the upper shell (1), the sealing layer at both end surfaces of the first lower shell (2), and the sealing layer at both end surfaces of the second lower shell (3), and a butt-joint surface end sealing pattern (8) is provided at both the front and rear sides of the butt-joint surface sealing pattern (7).