Charging port self-checking device

By combining the factory inspection device of the charging port with the charging port cover, the telescopic module and detection module realize real-time self-inspection of the charging port of the new energy vehicle, the problem of the risk of charging port failure in daily use is solved, and the reliability of the charging port is improved. Driving experience.

CN222280755UActive Publication Date: 2024-12-31CHERY NEW ENERGY AUTOMOBILE TECH CO LTD
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Patent Information

Application Number
CN202420745637.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-11
Publication Date
2024-12-31
Estimated Expiration
2034-04-11

AI Technical Summary

Technical Problem

During daily use of new energy vehicles, the charging port is prone to malfunction due to extreme weather, and there is a lack of effective self-test devices to prevent charging risks and hidden dangers.

Method used

A charging port self-test device is designed, combining the charging port factory detection device with the charging port cover, real-time self-test of the vehicle charging port through the telescopic module and the detection module, and the detection results are output to the vehicle instrument or central control screen.

Benefits of technology

Real-time self-checking of the charging port of new energy vehicles is realized, faults and safety risks are avoided in advance, and the utilization rate of charging port covers and driving experience are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A vehicle body is provided with a charging cavity for accommodating a charging port, one side of the charging cavity is hinged with a charging port cover for sealing the charging cavity, the inner side surface of the charging port cover is fixedly provided with a telescopic module, the outer end of the telescopic module is fixedly provided with an interface structure matched with the charging port, and the charging port cover is hinged with the charging port cover. And a detection module electrically connected with the charging port is arranged in the interface structure. According to the utility model, a new integrated idea is provided, the charging port delivery detection device and the charging port cover are combined together, and real-time self-detection of the vehicle charging port can be realized, so that risks and hidden dangers are avoided in advance, the utilization rate of the charging port cover is improved, and the comfort of the vehicle is enhanced.
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Description

Technical Field

[0001] The utility model relates to a new energy vehicle, in particular to a charging port self-checking device for a new energy vehicle. Background Art

[0002] New energy vehicles refer to vehicles that use unconventional automotive fuels as their power source (or use conventional automotive fuels and adopt new on-board power devices), and integrate advanced technologies in vehicle power control and drive to form vehicles with advanced technical principles, new technologies, and new structures. New energy vehicles include pure electric vehicles, extended-range electric vehicles, hybrid vehicles, fuel cell electric vehicles, hydrogen engine vehicles, etc. When new energy vehicles are charging, water can easily enter the charging port in extreme weather such as rain, resulting in the charging port being unable to charge and posing a safety hazard. Therefore, many manufacturers will test the charging ports of new energy vehicles before they leave the factory to ensure that the failure rate is reduced.

[0003] For example, CN115825604A discloses a charging port detection device suitable for electric vehicle production, but it is only for factory inspection of electric vehicles and cannot take into account hidden dangers such as charging port failures faced by new energy vehicles during daily use, which has limitations.

[0004] Therefore, there is currently a lack of a charging port self-check device that can perform self-checks on the AC charging port of a new energy vehicle during daily use, identify faults in advance to avoid risks such as being unable to charge in an emergency, and provide the driver with a better driving experience. Summary of the invention

[0005] The technical problem to be solved by the utility model is to realize a device which can combine a charging port factory detection device with a charging port cover to realize real-time self-detection of a vehicle charging port.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a charging port self-inspection device, a charging cavity for accommodating the charging port is provided on the vehicle body, a charging port cover for sealing the charging cavity is hinged on one side of the charging cavity, a telescopic module is fixed to the inner side of the charging port cover, an interface structure matching the charging port is fixed to the outer end of the telescopic module, and a detection module electrically connected to the charging port is provided in the interface structure.

[0007] The device is provided with a control module, the detection port of the control module is connected to the detection module through a wiring harness, and the control module is connected to and outputs a detection result signal to the automobile instrument and / or the central control screen.

[0008] The charging port cover is hinged on one side of the charging cavity through a rotating module, and the control port of the control module is connected to and outputs a control signal to the rotating module.

[0009] The control port of the control module is connected to and outputs a control signal to the telescopic module.

[0010] A slow charging port and a fast charging port are provided in the charging cavity, and each charging port is provided with a matching interface structure and a detection module on the charging port cover.

[0011] The two interface structures are fixed on a telescopic module.

[0012] The two interface structures are fixed on two independent telescopic modules.

[0013] The utility model is a new integration idea, which combines the charging port factory detection device with the charging port cover, and can realize real-time self-inspection of the vehicle charging port, so as to avoid risks and hidden dangers in advance, improve the utilization rate of the charging port cover, and enhance the comfort of the vehicle. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The following is a brief description of the contents expressed in each figure in the utility model specification and the marks in the figure:

[0015] Figure 1 This is a schematic diagram of the working status of the charging port self-test device;

[0016] Figure 2 This is a schematic diagram of the charging port self-diagnosis device being turned on;

[0017] Figure 3 This is the working principle diagram of the charging port self-test device;

[0018] The markings in the above figures are: 1. Vehicle body; 2. Charging port cover; 3. Charging port; 4. Telescopic module; 5. Rotation module; 6. Detection module. DETAILED DESCRIPTION

[0019] The following is a further detailed description of the specific implementation methods of the present invention, such as the shapes and structures of the components involved, the relative positions and connection relationships between the components, the functions and working principles of the components, the manufacturing process and the operation and use methods, etc., through the description of the embodiments with reference to the accompanying drawings, so as to help those skilled in the art to have a more complete, accurate and in-depth understanding of the inventive concept and technical solution of the present invention.

[0020] The self-test device of the charging port 3 is designed based on the existing vehicle charging structure. The current charging port 3 is generally arranged in a charging cavity on the side or front of the vehicle body 1. The charging cavity is a recessed cavity structure, and a charging port 3 for docking with the charging cavity is provided inside. A slow charging port 3 and a fast charging port 3 are provided in the charging cavity. A charging port cover 2 for sealing the charging cavity is hinged on one side of the charging cavity. It is preferred to adopt an electrically controlled opening and closing charging port cover 2 structure, that is, the charging port cover 2 is hinged on one side of the charging cavity through a rotating module 5. The rotating module 5 is a conventional electric rotating shaft. The control port of the control module is connected to and outputs a control signal to the rotating module 5. The control module can control the operation of the rotating module 5, that is, control the opening and closing of the charging port cover 2.

[0021] A telescopic module 4 is fixed on the inner side of the charging port cover 2 (the side facing the charging cavity when closed). The telescopic module 4 is a structure that can be telescopic. It is preferably controlled by an electric motor. One side of the telescopic module is fixed to the inner side of the charging port cover 2, and the other side is fixed to the structure that can be telescopic. The interface structure is the same as the charging gun structure that matches the charging port 3. The telescopic module 4 is in a retracted state under normal conditions. When the charging port cover 2 is closed, the telescopic module 4 in the retracted state separates the interface structure from the charging port 3. When the charging port cover 2 is closed, the telescopic module 4 in the fully extended state reliably connects the interface structure to the charging port 3. In order to facilitate separation, the interface structure and the charging port 3 do not have a matching locking structure, and the telescopic module 4 can be directly used to control the separation and connection of the two. The control port of the control module is connected to and outputs a control signal to the telescopic module 4. If a slow charging port 3 and a fast charging port 3 are provided in the charging cavity, each charging port 3 is provided with a matching interface structure and a detection module 6 on the charging port cover 2. At this time, two interface structures corresponding to the slow charging port 3 and the fast charging port 3 can be set on a telescopic module 4 at the same time, and the docking of the two charging ports 3 can be completed through one telescopic module 4, or the two interface structures can be fixed on two independent telescopic modules 4, and one of the interface structures can be docked with the charging port 3 according to the charging requirements.

[0022] The interface structure is provided with a detection module 6 electrically connected to the charging port 3, the detection port of the control module is connected to the detection module 6 through a wiring harness, and the control module is connected and outputs the detection result signal to the vehicle instrument and / or the central control screen. The control module is used for overall control, and can obtain the remaining power of the vehicle, control the switch of the charging port cover 2, obtain the detection signal of the detection module 6 for detection and judgment, issue detection instructions to let the detection module 6 perform preset operations according to the set program, report the fault status to the vehicle instrument or the central control screen, etc. The control module can be a chip independently set up by the device, or it can be an additional functional module developed on the chip used in the existing car.

[0023] The retractable module is integrated into the inner side of the charging port cover 2 and is internally connected to the detection module 6. When the rotating device rotates the charging port cover 2 into place, the telescopic device extends the detection unit into the charging port 3 to start detection. When detection is not needed, the detection unit retracts into the retractable module.

[0024] The timing for the control module to perform self-inspection can be preset as needed, or it can be used to issue self-inspection tasks. The corresponding operation module can be set in the central control screen for users to select operations. When the control module executes the operation again, the self-inspection operation can be automatically performed. It can be when it is found that the remaining power of the power battery is too low or when an instruction to open the charging port cover 2 is received, the charging port 3 starts self-inspection. For example, when the instruction to open the charging port cover 2 is received, the control module sends an instruction to control the rotation device to lock, and controls the telescopic module 4 to extend the detection unit into the charging port 3 to start detection and report the fault status to the control module. Then the telescopic module 4 is retracted, and the rotation module 5 opens the charging port cover 2, and the detection is completed.

[0025] The specific steps are as follows:

[0026] Step S01, start working;

[0027] Step S02, initializing the control module;

[0028] Step S03, the control module determines whether the battery is low or needs to be charged, if not, it returns to S02, otherwise it goes to step S04;

[0029] Step S04, issuing an instruction to control the rotation device to lock, and the telescopic module 4 releases the detection unit;

[0030] Step S05, start detection by detection module 6;

[0031] Step S06, the detection module 6 ends the detection after reporting the detection result.

[0032] The present invention is described above by way of example in conjunction with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as various non-substantial improvements are made using the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the protection scope of the present invention.

Claims

1. A charging port self-checking device, wherein a charging cavity for accommodating the charging port is provided on a vehicle body, and a charging port cover for sealing the charging cavity is hingedly connected to one side of the charging cavity, characterized in that: A telescopic module is fixed to the inner side of the charging port cover, an interface structure matching the charging port is fixed to the outer end of the telescopic module, and a detection module electrically connected to the charging port is arranged inside the interface structure.

2. The charging port self-test device according to claim 1, characterized in that: The device is provided with a control module, the detection port of the control module is connected to the detection module through a wiring harness, and the control module is connected to and outputs a detection result signal to the automobile instrument and / or the central control screen.

3. The charging port self-test device according to claim 2, characterized in that: The charging port cover is hinged on one side of the charging cavity through a rotating module, and the control port of the control module is connected to and outputs a control signal to the rotating module.

4. The charging port self-test device according to claim 3, characterized in that: The control port of the control module is connected to and outputs a control signal to the telescopic module.

5. The charging port self-test device according to any one of claims 1 to 4, characterized in that: A slow charging port and a fast charging port are provided in the charging cavity, and each charging port is provided with a matching interface structure and a detection module on the charging port cover.

6. The charging port self-test device according to claim 5, characterized in that: The two interface structures are fixed on a telescopic module.

7. The charging port self-test device according to claim 5, characterized in that: The two interface structures are fixed on two independent telescopic modules.