Automatic counting equipment

The automatic counting device addresses inefficiencies in rubber stopper production by using vibrations and high-speed imaging to enhance accuracy and reduce labor, ensuring consistent quality.

CN222281255UActive Publication Date: 2024-12-31SUZHOU ENOVIT PURIFICATION TECH CO LTD
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Patent Information

Application Number
CN202421160466.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2024-12-31
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

Existing rubber stopper production faces challenges with low weighing efficiency, large footprint, high labor intensity, inaccurate counting, silicone oil stratification, and product quality issues due to uneven siliconization.

Method used

An automatic counting device comprising a frame body, storage bin, primary and secondary vibrations, high-speed conveyor line, high-speed camera, and human-machine interface, which increases product distance through vibrations and high-speed transportation for accurate visual counting.

Benefits of technology

Improves counting accuracy and reduces labor intensity by automating the process, minimizing visual reading errors, and ensuring consistent product quality through adjustable parameters and high-speed imaging.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic counting equipment comprises a rack body, a storage bin, a first-stage vibrator, a second-stage vibrator, a high-speed conveying line, a high-speed camera device and a human-computer interface, the frame body is a mounting carrier of all parts; the storage bin comprises a main overhaul bin, an auxiliary bin and an adjusting baffle; through first-stage vibration and second-stage vibration, the distance between the rubber plugs is increased; and the distance between the rubber plugs is increased through the high-speed conveying line, so that the visual reading error of the high-speed camera device is reduced, and the automatic rubber plug visual counting structure based on the vibration pulling distance is formed.
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Description

Technical Field

[0001] The utility model relates to automated production technology and automated production equipment, in particular to an automatic counting device. Background Art

[0002] The error required for existing rubber stoppers in production is very small, usually with an allowable deviation of 1 / 3000. Currently, measurement is done by weighing, and the weight of the product itself is allowed to have deviations, resulting in inaccurate quantity, and the following problems exist:

[0003] The product weighing efficiency is low, multiple devices are needed to meet production needs, the footprint is large, many operators are required, and the labor intensity is high;

[0004] Traditional counting machines have large errors and cannot accurately count products when they are stacked;

[0005] The silicone oil after high shearing is easy to stratify. After a period of time, the silicone oil floats up, resulting in uneven siliconization. If rapid counting is not performed, the product quality will be affected.

[0006] Therefore, it is necessary to provide an automatic counting device to solve the above problems. Utility Model Content

[0007] The purpose of the utility model is to provide an automatic counting device.

[0008] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0009] An automatic counting device, comprising a frame body, a storage bin, a primary vibration, a secondary vibration, a high-speed conveyor line, a high-speed camera device, and a human-machine interface;

[0010] The rack body is the mounting carrier for all components;

[0011] The storage silo includes the main silo for inspection, auxiliary silo, and adjustable baffle;

[0012] The primary and secondary vibrations are used to increase the distance between the rubber plugs. The high-speed conveyor line then increases the distance between the rubber plugs, which reduces the visual reading error of the high-speed camera device and forms an automated visual counting structure for rubber plugs based on vibration distance.

[0013] Furthermore, the frame body includes an upper material feeding area, a bottom electrical appliance installation area, and a material discharge port.

[0014] Furthermore, the first-level vibration includes a first-level electromagnetic vibrator and a first-level material distribution tray.

[0015] Furthermore, the secondary vibration includes a secondary electromagnetic vibrator and a secondary material distribution tray.

[0016] Furthermore, the high-speed conveyor line includes a belt conveyor line and a drive motor.

[0017] Furthermore, the high-speed camera device includes a high-speed camera, a reflective backboard, and an imaging port.

[0018] Furthermore, the human-machine interface includes a touch screen and physical function buttons.

[0019] Furthermore, the bottom of the frame body is provided with rollers and a level adjustment device.

[0020] Furthermore, there is a micro-feeding vibration device at the parallel position corresponding to the primary vibration and the secondary vibration.

[0021] Furthermore, a micro-feeding conveyor line is provided in parallel with the high-speed conveyor line.

[0022] Furthermore, the vibration frequencies of the primary vibration and the secondary vibration are adjustable.

[0023] Furthermore, the conveying line speed of the high-speed conveying line is adjustable.

[0024] Furthermore, there is a partition inside the storage bin, which is divided into a large bin and a small bin, and the small bin is used for micro-feeding.

[0025] Furthermore, the human-machine interface can adjust parameters.

[0026] Furthermore, the position of the high-speed camera device can be adjusted to accommodate products of different specifications.

[0027] Compared with the prior art, the storage bin of the utility model is connected to the front exit, and the material in the bin is vibrated and transported forward by the first-level vibration, and further transported forward by the second-level vibration, and the distance between the products is increased, and the high-speed conveyor line further transports forward and further widens the distance between the products, and the high-speed camera device captures the image of the passing product and records the data to complete the high-speed counting; the high-speed camera device captures the image projection of the passing material to complete the high-speed counting, and the material distance is widened by vibration and high-speed transportation to improve the accuracy of counting. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is one of the structural schematic diagrams of the utility model.

[0029] Figure 2 This is the second structural diagram of the present utility model. DETAILED DESCRIPTION

[0030] Example:

[0031] See also Figure 1-2 , this embodiment is an automatic counting device, including a frame body 1, a storage bin 7, a primary vibration 2, a secondary vibration 3, a high-speed conveyor line 4, a high-speed camera device 5, and a human-machine interface 8;

[0032] The rack body 1 is the mounting carrier for all components;

[0033] The storage bin 7 includes a main bin for inspection, an auxiliary bin, and an adjustment baffle;

[0034] The primary vibration 2 and the secondary vibration 3 are used to increase the distance between the rubber plugs. The high-speed conveyor line then increases the distance between the rubber plugs, thereby reducing the visual reading error of the high-speed camera device 5 and forming an automated visual counting structure for rubber plugs based on vibration distance.

[0035] The frame body 1 includes an upper material feeding area, a bottom electrical appliance installation area, and a material discharge port.

[0036] The first-stage vibration 2 includes a first-stage electromagnetic vibrator and a first-stage material distribution tray.

[0037] The secondary vibration 3 includes a secondary electromagnetic vibrator and a secondary material distribution tray.

[0038] The high-speed conveyor line 4 comprises a belt conveyor line and a driving motor.

[0039] The high-speed camera device 5 includes a high-speed camera, a reflective back plate 6 , and an imaging port 9 .

[0040] The human-machine interface 8 includes a touch screen and physical function buttons.

[0041] The bottom bar roller and the level adjustment device of the frame body 1.

[0042] There is a micro-feeding vibration device at the parallel position corresponding to the primary vibration 2 and the secondary vibration 3.

[0043] A micro-feeding conveying line is arranged parallel to the high-speed conveying line 4 .

[0044] The vibration frequencies of the primary vibration 2 and the secondary vibration 3 are adjustable.

[0045] The conveying line speed of the high-speed conveying line 4 is adjustable.

[0046] The storage bin 7 is partitioned inside and is divided into a large bin and a small bin, and the small bin is used for micro-feeding.

[0047] Human-machine interface 8 adjustable parameters.

[0048] The position of the high-speed camera device can be adjusted to accommodate products of different specifications.

[0049] Compared with the prior art, the storage bin of the utility model is connected to the front exit, and the material in the bin is vibrated and transported forward by the first-level vibration, and further transported forward by the second-level vibration, and the distance between the products is increased, and the high-speed conveyor line further transports forward and further widens the distance between the products, and the high-speed camera device captures the image of the passing product and records the data to complete the high-speed counting; the high-speed camera device captures the image projection of the passing material to complete the high-speed counting, and the material distance is widened by vibration and high-speed transportation to improve the accuracy of counting.

[0050] The above are only some embodiments of the present invention. For those skilled in the art, several modifications and improvements can be made without departing from the inventive concept of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. An automatic counting device, characterized in that: It includes the frame body, storage bin, primary vibration, secondary vibration, high-speed conveyor line, high-speed camera device, and human-machine interface; The rack body is the mounting carrier for all components; The storage silo includes the main silo for inspection, auxiliary silo, and adjustable baffle; The primary and secondary vibrations are used to increase the distance between the rubber plugs. The high-speed conveyor line then increases the distance between the rubber plugs, which reduces the visual reading error of the high-speed camera device and forms an automated visual counting structure for rubber plugs based on vibration distance.

2. An automatic counting device according to claim 1, characterized in that: The high-speed camera device includes a high-speed camera, a reflective back plate, and an imaging port.

3. An automatic counting device according to claim 2, characterized in that: The human-machine interface includes a touch screen and physical function buttons.

4. An automatic counting device according to claim 3, characterized in that: The bottom of the rack body is provided with rollers and a level adjustment device.

5. An automatic counting device according to claim 4, characterized in that: The vibration frequencies of the primary vibration and the secondary vibration are adjustable.

6. An automatic counting device according to claim 5, characterized in that: The conveying line speed of the high-speed conveyor line is adjustable.

7. An automatic counting device according to claim 6, characterized in that: There are partitions inside the storage bin, which is divided into a large bin and a small bin. The small bin is used for micro-feeding.

8. An automatic counting device according to claim 7, characterized in that: The human-machine interface can adjust parameters.

9. An automatic counting device according to claim 8, characterized in that: The position of the high-speed camera device can be adjusted to accommodate products of different specifications.

Citation Information

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