Sheet inserting device
By designing a double-sided suction cup structure insert device, the problems of complex structure and large area occupation of PECVD equipment are solved, the absorption efficiency of the battery cells and the simplification of the equipment are improved, and efficient transfer and area optimization in the production process of photovoltaic cell cells are achieved. .
Patent Information
- Application Number
- CN202420582861.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-25
- Publication Date
- 2024-12-31
- Estimated Expiration
- 2034-03-25
AI Technical Summary
The existing PECVD equipment has complex structure and large area, which leads to the problem of difficulty in maintaining equipment and wasting plant area during the production process of photovoltaic cell.
A insert device including a double-sided suction cup structure is designed, using a suction cup seat, suction cup, spring and air supply pipe assembly, and efficient adsorption and transfer of the battery cell through a driving mechanism, simplifying the equipment structure.
It improves the absorption efficiency and grabbing accuracy of the battery cells, reduces the overall size and structural complexity of the equipment, avoids the matching needs of multiple sets of robotic equipment, and realizes the simplification of the equipment and the optimization of area.
Smart Images

Figure CN222282041U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of photovoltaic manufacturing, and in particular to a wafer insertion device. Background Art
[0002] PECVD plasma enhanced chemical vapor deposition technology is a thin film growth technology that uses plasma to deposit at low temperatures. In the production process of photovoltaic cells, PECVD equipment is widely used to make front and back anti-reflective films. Existing PECVD equipment mainly includes inserting machines, clean benches, furnace tube cabinets, and special gas cabinets, which are used for graphite boat inserting, graphite boat storage and transportation, coating, and providing special gases. Photovoltaic cells are generally transferred through inserting and removing devices in each process.
[0003] In the existing technology, the PECVD automation part in the current technology occupies too large an area and has a complex internal structure. At the wafer insertion station, the single-sided suction cup carried by the robot can only take or put the silicon wafer on one side of the graphite boat at a time. In order to match the host production capacity, two sets of single-sided suction cups carried by robots and four sets of graphite boats need to be arranged; at the clean bench station, each boat paddle can only correspond to one furnace tube, and a boat moving robot is equipped to move the graphite boat on the boat paddle to the cooling table; the width of the wafer insertion machine and the clean bench of the above structure is much larger than the furnace cabinet and special gas cabinet at the rear end, resulting in waste of factory area and difficulty in equipment maintenance.
[0004] Therefore, the technical problem of the prior art is that a new inserting device is urgently needed to simplify the structure of subsequent equipment in the process. Utility Model Content
[0005] The present application provides an inserting device, which solves the technical problem of bloated structure of subsequent equipment in the process and achieves the technical effect of simplifying the structure of subsequent equipment in the process.
[0006] The present application provides a sheet inserting device, which adopts the following technical solution:
[0007] A sheet inserting device comprises: a sheet inserting mechanism, the sheet inserting mechanism comprises: a connecting seat; a suction cup assembly, the suction cup assembly is connected to the connecting seat, the suction cup assembly comprises: a suction cup seat, the suction cup seat is fixedly connected to the connecting seat, the suction cup seat has a first surface and a second surface; a suction cup, the suction cup has at least two, the suction cups are arranged on the first surface and the second surface, so that adsorption stations for accommodating battery cells are formed on the first surface and the second surface; and a driving mechanism, the driving mechanism is used to drive the sheet inserting mechanism to move and / or rotate, and the driving mechanism is connected to the connecting seat.
[0008] Preferably, the suction cup assemblies include multiple groups, each group of the suction cup assemblies is connected to the connecting seat, and the multiple groups of the suction cup assemblies are arranged in parallel.
[0009] Preferably, the suction cup seats are arranged parallel to each other.
[0010] Preferably, a groove is provided on the suction cup seat, the suction cup is accommodated in the groove, and the adsorption surface of the suction cup is higher than the first surface or the second surface of the suction cup seat.
[0011] Preferably, the suction cup assembly further comprises: a spring, wherein the spring is accommodated in the groove body, the spring is connected between the suction cup and the suction cup seat, and the spring is in a stretched state.
[0012] Preferably, the spring comprises a plurality of springs, and the plurality of springs are evenly arranged on the edge of the suction cup.
[0013] Preferably, there are a plurality of suction cups, and the suction cups are evenly arranged on the first surface and the second surface.
[0014] Preferably, three suction cups are disposed on the first surface and the second surface respectively, and the suction cups on the first surface or on the second surface are arranged in a triangle.
[0015] Preferably, the suction cup with the adsorption surface facing the outside of the first surface is defined as the first suction cup, and the suction cup with the adsorption surface facing the outside of the second surface is defined as the second suction cup; the first suction cup and the second suction cup are arranged at an interval.
[0016] Preferably, the suction cup assembly further comprises an air supply pipe, wherein the air supply pipe connects the suction cup with a negative pressure source, and the air supply pipe is embedded in the suction cup seat.
[0017] In summary, the present application includes at least one of the following beneficial technical effects:
[0018] 1. The inserting device proposed in this application adopts a double-sided suction cup structure, which on the one hand improves the efficiency of battery cell absorption, and on the other hand simplifies the equipment structure. In the subsequent process, there is no need to match multiple sets of robot equipment, which solves the technical problem of bloated structure of subsequent equipment in the process and achieves the technical effect of simplifying the structure of subsequent equipment in the process.
[0019] 2. A groove is provided on the suction cup seat in the suction cup assembly of the present application, and the suction cups on both sides can be partially embedded in the suction cup seat, which greatly reduces the thickness of the suction cup assembly, reduces the size of the insert structure, and can also match the graphite boat and flower basket with denser sheet spacing;
[0020] 3. The adsorption surface of the suction cup is higher than the first surface or the second surface of the suction cup seat, which improves the adsorption effect of the suction cup on the battery cell, thereby improving the accuracy and efficiency of the suction cup assembly in grasping the battery cell;
[0021] 4. The suction cup and the suction cup seat are connected by a spring. Due to the soft connection of the spring, the battery cell can move adaptively relative to the suction cup, so that the suction cup has a certain buffering effect when adsorbing the battery cell, preventing the battery cell from being adsorbed and broken. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 is a schematic diagram of the inserting device described in this application;
[0023] Figure 2 is a schematic diagram of a suction cup assembly of the inserting device described in the present application;
[0024] Figure 3 yes Figure 2 A magnified view of middle;
[0025] Figure 4 Schematic diagram of the battery cell adsorption station of the inserting device described in this application;
[0026] Figure 5 Schematic diagram of the battery cell adsorption state of the inserting device described in the present application;
[0027] Figure 6 It is a side view of the suction cup assembly of the insert device described in the present application.
[0028] Explanation of the reference numerals: 100, insert mechanism; 110, connecting seat; 120, suction cup assembly; 121, suction cup seat; 1211, first surface; 1212, second surface; 1213, slot body; 122, suction cup; 1221, first suction cup; 1222, second suction cup; 123, spring; 124, air supply pipe; 130, adsorption station; 200, driving mechanism; 300, battery cell. DETAILED DESCRIPTION
[0029] The serial numbers assigned to the components herein, such as "first", "second", etc., are only used to distinguish the objects described and do not have any order or technical meaning. The "connection" and "coupling" mentioned in this application, unless otherwise specified, include direct and indirect connections (couplings). In the description of this application, it should be understood that the orientation or position relationship indicated by the terms "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc. are based on the orientation or position relationship shown in the accompanying drawings, which is only for the convenience of describing this application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to this application.
[0030] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0031] The embodiment of the present application provides an insert device, which solves the technical problem of bloated structure of subsequent equipment in the process and achieves the technical effect of simplifying the structure of subsequent equipment in the process.
[0032] In order to better understand the above technical solution, the above technical solution will be described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be understood that the specific embodiments described here are only used to explain the present application and are not used to limit the present application.
[0033] The present application provides a cell inserting device for inserting and transferring a cell 300; Figure 1 As shown, the inserting device includes an inserting mechanism 100 and a driving mechanism 200 . The inserting mechanism 100 is used to grab the battery cell 300 and serve as a carrier for transferring the battery cell 300 ; the driving mechanism 200 is used to drive the inserting mechanism 100 to move or rotate.
[0034] Insertion mechanism 100, such as Figure 1 As shown, the inserting mechanism 100 is used to grab the battery cell 300 and serve as a carrier for transferring the battery cell 300. The inserting mechanism 100 includes a connecting seat 110 and a suction cup assembly 120. The connecting seat 110 is used to connect the suction cup assembly 120 and serve as an installation base for the suction cup assembly 120; the suction cup assembly 120 is used to adsorb and cooperate with the battery cell 300.
[0035] Specifically, Figure 2-5As shown, the suction cup assembly 120 is connected to the connecting seat 110, and the suction cup assembly 120 includes a suction cup seat 121, a spring 123, a suction cup 122 and an air supply pipe 124. The suction cup seat 121 is fixedly connected to the connecting seat 110. In one embodiment, the suction cup seat 121 is arranged in a thin plate shape, and the suction cup seat 121 has a first surface 1211 and a second surface 1212 located on both sides. In other words, the first surface 1211 and the second surface 1212 face oppositely; there are at least two suction cups 122, and the suction cups 122 are respectively installed on the first surface 1211 and the second surface 1212 of the suction cup seat 121. When the battery cell 300 is adsorbed by the suction cup 122, the battery cell 300 is located on the first surface 1211 and the second surface 1212 of the suction cup seat 121, forming an adsorption station 130 corresponding to the battery cell 300.
[0036] Further, such as Figure 3 As shown, a groove 1213 is provided on the suction cup seat 121, that is, the first surface 1211 and the second surface 1212 are both provided with a groove 1213, and the groove 1213 is used to accommodate the suction cup 122, and the suction cup 122 is arranged inside the groove 1213, so that the overall thickness of the suction cup assembly 120 is reduced. It can be understood that the suction cup 122 has an adsorption surface, and the adsorption surface is used to contact with the battery cell 300 and adsorb and fix the battery cell 300, wherein the adsorption surface of the suction cup 122 is relative to the first surface 1211 or the second surface 1212. The two surfaces 1212 are raised. In other words, the adsorption surface of the suction cup 122 arranged on the first surface 1211 faces the outside of the first surface 1211, and the adsorption surface of the suction cup 122 arranged on the second surface 1212 faces the outside of the second surface 1212. Furthermore, in order to make the suction cup seat 121 thinner, the groove body 1213 on the first surface 1211 and the second surface 1212 can be connected, that is, the space on the first surface 1211 and the second surface 1212 of the suction cup seat 121 is connected through the groove body 1213.
[0037] In one embodiment, Figure 3 , 45, the suction cup 122 is accommodated in the groove body 1213, and the suction cup 122 is fixedly connected to the suction cup seat 121; in another embodiment, the suction cup 122 is accommodated in the groove body 1213, and the suction cup 122 is connected to the suction cup seat 121 through the spring 123, that is, the spring 123 is connected between the suction cup 122 and the suction cup seat 121, specifically, the spring 123 is also accommodated in the groove body 1213, the spring 123 is in a stretched state, and one end of the spring 123 is connected to the suction cup The edge of the suction cup 122 is connected to the other end, and it is worth mentioning that there are multiple springs 123, and the multiple springs 123 are evenly arranged on the edge of the suction cup 122, so that the suction cup 122 is fixed in the groove body 1213, and because the spring 123 is in a stretched state, when the suction cup 122 contacts the battery cell 300, the suction cup 122 has a certain adaptive displacement ability, which prevents the rigid resistance between the suction cup 122 and the battery cell 300 from causing the battery cell 300 to break.
[0038] For example, Figure 2 , 3 As shown, a plurality of suction cups 122 are provided, namely, a plurality of suction cups 122 are provided on both the first surface 1211 and the second surface 1212, wherein the suction cups 122 are arranged evenly, so that the battery cell 300 is subjected to a more stable and even adsorption effect; in one embodiment, the number of the suction cups 122 is three, namely, the first surface 1211 is provided with three suction cups 122, and the second surface 1212 is also provided with three suction cups 122, and the suction cups 122 arranged on the first surface 1211 and / or the second surface 1212 are arranged in a triangular shape, and the suction cup 122 with the adsorption surface facing the outside of the first surface 1211 is defined as the first suction cup 1221, and the suction cup 122 with the adsorption surface facing the outside of the second surface 1212 is defined as the second suction cup 1222, and the first suction cup 1221 and the second suction cup 1222 are arranged at intervals; in other words, the first suction cup 1221 is arranged in an upright triangle, and the second suction cup 1222 is arranged in an inverted triangle.
[0039] like Figure 2 , 3 As shown, the air supply pipe 124 is used to connect the suction cup 122 and the external negative pressure source. The air supply pipe 124 is embedded in the suction cup seat 121 so that the air supply pipe 124 is embedded lower than the first surface 1211 or the second surface 1212 to prevent the air supply pipe 124 from being too high and interfering with the battery cell 300.
[0040] Further, such as Figure 6As shown, in order to improve the efficiency of the insertion of the battery cell 300 by the insertion assembly, multiple groups of suction cup assemblies 120 are arranged on the connection seat 110. Since each group of suction cup assemblies 120 has adsorption stations 130 on both sides, when there are multiple groups of suction cup assemblies 120, the number of battery cells 300 adsorbed is greatly increased, thereby improving the efficiency of the insertion of the battery cell 300. In one embodiment, multiple groups of suction cup assemblies 120 are arranged in parallel on the connection seat 110, that is, the suction cup seats 121 of each group of suction cup assemblies 120 are fixedly connected to the connection seat 110; further, the suction cup seats 121 are arranged in the shape of a thin plate, and the suction cup seats 121 of multiple groups of suction cup assemblies 120 are arranged parallel to each other, so as to better match the battery cells 300 placed in parallel in the graphite boat, aluminum boat or flower basket.
[0041] The driving mechanism 200, such as Figure 1 As shown, the driving mechanism 200 is used to drive the inserting mechanism 100 to move or rotate. The driving mechanism 200 is connected to and acts on the inserting mechanism 100. Specifically, the driving mechanism 200 is configured as a manipulator, and the manipulator is fixedly connected to the connecting seat 110, so that the connecting seat 110 is driven by the manipulator, that is, the inserting mechanism 100 as a whole is driven by the manipulator.
[0042] Working principle / steps:
[0043] The driving mechanism 200 drives the inserting mechanism 100 to move and dock with the graphite boat, and the suction cup assembly 120 cooperates with the battery cells 300 in the graphite boat, so that each suction cup seat 121 extends between the battery cells 300, and the battery cells 300 are adsorbed on the suction cup 122 by negative pressure, so that the battery cells 300 are adsorbed and fixed on the adsorption station 130 on the first surface 1211 and the second surface 1212 of the suction cup seat 121, and then the inserting mechanism 100 is transferred by the driving mechanism 200, so that the battery cells 300 carried by the inserting mechanism 100 are transferred to another container.
[0044] Technical effect:
[0045] 1. The inserting device proposed in the present application adopts a double-sided suction cup 122 structure, which improves the absorption efficiency of the battery cell 300 on the one hand, and simplifies the equipment structure on the other hand. In the subsequent process, there is no need to match multiple sets of robot equipment, which solves the technical problem of bloated structure of subsequent equipment in the process and achieves the technical effect of simplifying the structure of subsequent equipment in the process.
[0046] 2. A groove 1213 is provided on the suction cup seat 121 of the suction cup assembly 120 of the present application, and the suction cups 122 on both sides can be partially embedded in the suction cup seat 121, which greatly reduces the thickness of the suction cup assembly 120, reduces the size of the insert structure, and can also match the graphite boat and flower basket with denser sheet spacing;
[0047] 3. The adsorption surface of the suction cup 122 is higher than the first surface 1211 or the second surface 1212 of the suction cup seat 121, so as to improve the adsorption effect of the suction cup 122 on the battery cell 300, thereby improving the gripping accuracy and gripping efficiency of the suction cup assembly 120 on the battery cell 300;
[0048] 4. The suction cup 122 is connected to the suction cup seat 121 via a spring 123. Due to the soft connection of the spring 123, the battery cell 300 can adaptively move relative to the suction cup 122, so that the suction cup 122 has a certain buffering effect when adsorbing the battery cell 300, preventing the battery cell 300 from being adsorbed and broken.
[0049] Although the preferred embodiments of the present application have been described, those skilled in the art may make other changes and modifications to these embodiments once they have learned the basic creative concept. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments and all changes and modifications falling within the scope of the present application.
[0050] Obviously, those skilled in the art can make various changes and modifications to the present application without departing from the spirit and scope of the present application. Thus, if these modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is also intended to include these modifications and variations.
Claims
1. A sheet inserting device, characterized in that: include: The inserting mechanism (100) comprises: Connecting seat (110); A suction cup assembly (120), the suction cup assembly (120) comprising: A suction cup seat (121), the suction cup seat (121) is fixedly connected to the connecting seat (110), and the suction cup seat (121) has a first surface (1211) and a second surface (1212); Suction cups (122), at least two of the suction cups (122), the suction cups (122) being arranged on the first surface (1211) and the second surface (1212), so that adsorption stations (130) for accommodating battery cells (300) are formed on both the first surface (1211) and the second surface (1212); and A driving mechanism (200), the driving mechanism (200) is used to drive the inserting mechanism (100) to move and / or rotate, and the driving mechanism (200) is connected to the connecting seat (110).
2. A sheet inserting device according to claim 1, characterized in that: The suction cup assemblies (120) include a plurality of groups, each group of the suction cup assemblies (120) is connected to the connecting seat (110), and the plurality of groups of the suction cup assemblies (120) are arranged in parallel.
3. A sheet inserting device according to claim 2, characterized in that: The suction cup seats (121) are arranged parallel to each other.
4. The inserting device according to claim 1, characterized in that: The suction cup seat (121) is provided with a groove body (1213), the suction cup (122) is accommodated in the groove body (1213), and the adsorption surface of the suction cup (122) is raised relative to the first surface (1211) or the second surface (1212) of the suction cup seat (121).
5. The inserting device according to claim 4, characterized in that: The suction cup assembly (120) further comprises: A spring (123), wherein the spring (123) is accommodated in the groove body (1213), the spring (123) is connected between the suction cup (122) and the suction cup seat (121), and the spring (123) is in a stretched state.
6. The inserting device according to claim 5, characterized in that: The spring (123) has a plurality of springs, and the plurality of springs (123) are evenly arranged on the edge of the suction cup (122).
7. The inserting device according to claim 1, characterized in that: There are a plurality of suction cups (122), and the suction cups (122) are evenly arranged on the first surface (1211) and the second surface (1212).
8. The inserting device according to claim 7, characterized in that: Three suction cups (122) are respectively arranged on the first surface (1211) and the second surface (1212), and the suction cups (122) on the first surface (1211) or on the second surface (1212) are arranged in a triangle.
9. The inserting device according to claim 7, characterized in that: The suction cup (122) with the adsorption surface facing the outside of the first surface (1211) is defined as a first suction cup (1221), and the suction cup (122) with the adsorption surface facing the outside of the second surface (1212) is defined as a second suction cup (1222); the first suction cup (1221) and the second suction cup (1222) are arranged at an interval.
10. The inserting device according to claim 7, characterized in that: The suction cup assembly (120) further comprises an air supply pipe (124), wherein the air supply pipe (124) connects the suction cup (122) and a negative pressure source, and the air supply pipe (124) is embedded in the suction cup seat (121).