Uniform heating curing barn with bidirectional circulating air
By adopting two-way circulation air components and controlling inlet and outlet air components in the baking room, the problem of uneven temperature and humidity in traditional baking rooms is solved, uniform baking of tobacco leaves and energy savings are achieved, and the quality and output of tobacco leaves are improved.
Patent Information
- Application Number
- CN202420324697.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-21
AI Technical Summary
Traditional one-way airflow tobacco houses lead to uneven distribution of temperature and humidity, resulting in uneven baking of tobacco leaves, increasing baking time and energy consumption.
Design a uniform heating baking room with bidirectional circulating air. The two-way circulating air component in the heat exchange room is used to adjust the air flow direction within an appropriate time, and the air flow direction is converted by controlling the inlet and outlet air component and the upper and lower exhaust component to ensure temperature and humidity. uniform distribution.
The uniform baking of tobacco leaves is achieved, shortening the baking time, improving the quality of tobacco leaves, reducing energy consumption, and improving the output and energy saving rate of the baking room.
Smart Images
Figure CN222284671U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of uniformly heated baking rooms, in particular to a uniformly heated baking room with bidirectional circulating air. Background Art
[0002] The traditional tobacco curing room has unidirectional airflow. During the entire 7-10 day tobacco curing process, the wind flow direction is fixed, which leads to uneven temperature distribution in the whole curing room, uneven wind flow and wind pressure, and then uneven temperature and humidity in the whole curing room, which easily causes a large difference in temperature and humidity between the upper and lower layers. As a result, during the whole tobacco leaf curing process, the demand stage and maturity of each layer of tobacco leaves are inconsistent, making the quality of the cured tobacco leaves difficult to control and forming local waste tobacco. The above reasons also lead to the overall extension of the tobacco leaf curing time, resulting in a waste of energy and working hours. Therefore, it is urgently necessary to set up a curing room that can control the two wind flow directions of the circulating wind in the tobacco curing room to improve and enhance the quality of the cured tobacco and shorten the tobacco curing time to meet the needs of the curing room. Utility Model Content
[0003] In order to overcome the problem that during the use of the curing room, the temperature and humidity in the whole curing room will be uneven due to its unidirectional airflow and fixed wind flow direction. This may easily cause a large difference in temperature and humidity between the upper and lower layers, resulting in inconsistency in the required stages and maturity of each layer of tobacco leaves.
[0004] The technical solution of the utility model is: a bidirectional circulating air uniform heating baking room, comprising a baking room body, a heat exchange chamber, a bidirectional circulating air component, an air inlet and outlet control component, and an upper and lower exhaust component; a heat exchange chamber for controlling uniform heating treatment is installed at the front end of the baking room body; a bidirectional circulating air component for realizing the conversion of circulating air in the upper and lower directions according to the change of tobacco in a proper time is installed inside the heat exchange chamber; an air inlet and outlet control component for adjusting the airflow direction according to the different dehumidification stages of tobacco is installed at the side end of the heat exchange chamber; and an upper and lower exhaust component for completing the dehumidification requirements of different wind directions according to the airflow direction is installed at the front end of the heat exchange chamber.
[0005] Preferably, by utilizing the two-way circulating air component in the heat exchange chamber, the circulating air can be switched between the upper and lower directions within an appropriate time according to the changes in the tobacco curing, so that the upper and lower layers of the tobacco leaves in the curing room body are evenly cured. During the tobacco curing dehumidification stage, when the wind flow direction needs to be changed, the control of the inlet and outlet air components and the upper and lower exhaust air components can meet the requirements of dehumidification and airtightness in different wind directions, so that the temperature distribution of the entire curing room body is uniform, the wind flow and wind pressure are uniform, and thus the temperature and humidity of the entire curing room body are uniform, and the temperature and humidity of the upper and lower layers are appropriately different, further making the required stage and maturity of each layer of tobacco leaves consistent, the quality of the cured tobacco leaves is easy to control, and little or no local waste smoke is formed, thereby improving the quality of the tobacco leaves. The most revolutionary thing is that the entire process of curing tobacco leaves reduces the temperature required for curing tobacco as a whole, and the entire tobacco curing time is shortened by 1 to 3 days. Compared with ordinary tobacco curing rooms, the output rate is increased by 20%, the amount of tobacco loaded into the curing room can be increased by 30%, and the energy saving rate can be increased by more than 40-60%.
[0006] Preferably, the heat exchange chamber includes a heat exchange protection side plate, a heat exchange protection front plate, a heat exchange cavity and a controller; the front end of the baking room body is fixedly connected to the heat exchange protection side plate; the front end of the heat exchange protection side plate is fixedly connected to the heat exchange protection front plate, and the heat exchange protection side plate and the heat exchange protection front plate are utilized to enable the heat exchange process to be stably controlled.
[0007] Preferably, a heat exchange cavity is formed between the heat exchange protection side plate and the heat exchange protection front plate; a controller for electrically controlling all equipment is installed on the top of the heat exchange chamber, and the controller can adjust the forward and reverse rotation of the two-way fan as required in each time period according to the different stages of tobacco baking so that the upper and lower layers of tobacco leaves in the baking room body are evenly baked.
[0008] Preferably, the two-way circulating air component includes a heat exchanger and a two-way fan; a heat exchanger is installed inside the heat exchange cavity; a two-way fan is installed above the heat exchanger for being controlled by a controller to realize the conversion of the circulating air in the upper and lower directions according to the changes in the tobacco flue-cured tobacco within an appropriate time. The heat exchanger can be a heat exchanger connected to a biomass, coal, firewood, etc. burner, and the best effect can be achieved by using an air energy heat exchanger.
[0009] Preferably, the air inlet and outlet control components include an upper air inlet valve and a lower air inlet valve; the upper end of the heat exchange protection side plate is provided with an upper air inlet valve located above the two-way fan; the lower end of the heat exchange protection side plate is provided with a lower air inlet valve located below the heat exchanger, and the upper air inlet valve and the lower air inlet valve are electrically controlled opening and closing valves, which are opened and closed respectively according to the airflow direction during the tobacco dehumidification stage.
[0010] Preferably, the upper and lower exhaust components include an upper dehumidification air valve, a lower dehumidification air valve, a dehumidification port, an upper dehumidification channel and a lower dehumidification channel; the upper front end of the heat exchange protection front plate is provided with an upper dehumidification air valve located above the two-way fan; the lower front end of the heat exchange protection front plate is provided with a lower dehumidification air valve located below the heat exchanger; a dehumidification port is provided inside the heat exchange protection front plate, and the upper dehumidification air valve and the lower dehumidification air valve are electrically controlled opening and closing air valves, which are opened and closed respectively according to the airflow direction and the linkage of the upper air inlet valve and the lower air inlet valve during the tobacco dehumidification stage to meet the dehumidification requirements of different wind directions.
[0011] Preferably, an upper dehumidification channel is opened at the upper end of the interior of the heat exchange chamber; a lower dehumidification channel is opened at the lower end of the interior of the heat exchange chamber; the upper dehumidification channel and the lower dehumidification channel are 400 PVC round pipes (or square pipes) that longitudinally pass through the heat exchange chamber and are connected to the upper dehumidification air valve and the lower dehumidification air valve outdoors. The upper dehumidification channel and the lower dehumidification channel are used in conjunction with the upper dehumidification air valve and the lower dehumidification air valve to achieve efficient dehumidification effect.
[0012] Beneficial effects of the utility model:
[0013] 1. The two-way circulating wind component in the heat exchange chamber can realize the conversion of the upper and lower directions of the circulating wind according to the changes of the flue-cured tobacco within an appropriate time, so that the upper and lower layers of the tobacco leaves in the flue-curing room body can be evenly cured. In the flue-curing dehumidification stage, when the wind flow direction needs to be changed, the control of the inlet and outlet wind components and the upper and lower exhaust wind components can meet the requirements of dehumidification and airtightness in different wind directions, so that the temperature distribution of the whole flue-curing room body is uniform, the wind flow and wind pressure are uniform, and then the temperature and humidity of the whole flue-curing room body are uniform, and the temperature and humidity of the upper and lower layers are appropriately different, which further makes the required stage and maturity of each layer of tobacco leaves consistent, the quality of the flue-cured tobacco leaves is easy to control, and there is little or no local waste smoke, which improves the quality of the tobacco leaves. Compared with the traditional flue-curing room with unidirectional airflow and fixed wind flow direction, which is easy to cause uneven temperature and humidity, this flue-curing room can improve the quality of flue-cured tobacco and shorten the testing time;
[0014] 2. The controller can adjust the forward and reverse rotation of the two-way fan according to the different stages of tobacco leaf baking and the requirements in each time period so that the upper and lower layers of tobacco leaves in the baking room can be evenly baked, achieving a fast and efficient tobacco baking effect;
[0015] 3. The upper air inlet valve and the lower air inlet valve are electrically controlled opening and closing valves, which are opened and closed according to the wind direction during the tobacco dehumidification stage, while the upper dehumidification valve and the lower dehumidification valve are electrically controlled opening and closing valves, which are opened and closed according to the wind direction and the linkage of the upper air inlet valve and the lower air inlet valve during the tobacco dehumidification stage to meet the dehumidification requirements of different wind directions. At the same time, the upper dehumidification channel and the lower dehumidification channel are used in conjunction with the upper dehumidification air valve and the lower dehumidification air valve to achieve efficient dehumidification effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 The three-dimensional structure diagram of the uniformly heated baking room of the utility model is shown;
[0017] Figure 2 Shown is a schematic diagram of the three-dimensional structure of the heat exchange protection front plate of the uniformly heated baking room of the present invention;
[0018] Figure 3 The three-dimensional structure diagram of the bidirectional circulating air component of the uniformly heated baking room of the present invention is shown;
[0019] Figure 4 Shown is a schematic diagram of the three-dimensional structure of the upper moisture removal channel of the uniformly heated baking room of the present invention.
[0020] Explanation of the reference numerals: 1. baking room body; 2. heat exchange chamber; 3. two-way circulation air assembly; 4. control of air inlet and outlet assembly; 5. upper and lower exhaust assembly; 201. heat exchange protection side panel; 202. heat exchange protection front panel; 203. heat exchange cavity; 204. controller; 301. heat exchanger; 302. two-way fan; 401. upper air inlet valve; 402. lower air inlet valve; 501. upper dehumidification air valve; 502. lower dehumidification air valve; 503. dehumidification port; 504. upper dehumidification channel; 505. lower dehumidification channel. DETAILED DESCRIPTION
[0021] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0022] See also Figure 1The utility model provides an embodiment: a bidirectional circulating air uniform heating curing room, comprising a curing room body 1, a heat exchange chamber 2, a bidirectional circulating air component 3, an air inlet and outlet control component 4, and an upper and lower exhaust component 5; the front end of the curing room body 1 is equipped with a heat exchange chamber 2 for controlling uniform heating treatment; the heat exchange chamber 2 is equipped with a bidirectional circulating air component 3 for realizing the conversion of the circulating air in the upper and lower directions according to the change of the flue-cured tobacco within a proper time; the side end of the heat exchange chamber 2 is equipped with an air inlet and outlet control component 4 for adjusting the air flow direction according to the dehumidification stage of the flue-cured tobacco; the upper and lower exhaust components 5 for completing the dehumidification requirements of different wind directions according to the air flow direction are installed at the front end of the heat exchange chamber 2, and the bidirectional circulating air component 3 in the heat exchange chamber 2 can be used to realize the conversion of the circulating air in the upper and lower directions according to the change of the flue-cured tobacco within a proper time, so that the curing room The upper and lower layers of tobacco leaves in the main body 1 are evenly baked. During the tobacco dehumidification stage, when the wind direction needs to be changed, the requirements of dehumidification and airtightness in different wind directions can be met by controlling the air inlet and outlet components 4 and the upper and lower exhaust components 5, so that the temperature distribution of the entire curing room main body 1 is uniform, and the wind flow and wind pressure are uniform, thereby making the temperature and humidity of the entire curing room main body 1 uniform, and the temperature and humidity of the upper and lower layers appropriately different, further making the required baking stage and maturity of each layer of tobacco leaves consistent, the quality of cured tobacco leaves is easy to control, and little or no local waste smoke is formed, thereby improving the quality of tobacco leaves. The most revolutionary thing is that the entire process of curing tobacco leaves reduces the temperature required for curing tobacco as a whole, and the entire tobacco leaf curing time is shortened by 1 to 3 days. Compared with ordinary tobacco leaf curing rooms, the output rate is increased by 20%, the amount of tobacco loaded in the curing room can be increased by 30%, and the energy saving rate can be increased by more than 40-60%.
[0023] See also Figure 2-4 In this embodiment, the heat exchange chamber 2 includes a heat exchange protection side plate 201, a heat exchange protection front plate 202, a heat exchange cavity 203 and a controller 204; the front end of the baking room body 1 is fixedly connected with the heat exchange protection side plate 201; the front end of the heat exchange protection side plate 201 is fixedly connected with the heat exchange protection front plate 202, and the heat exchange protection side plate 201 and the heat exchange protection front plate 202 are used to stably control the heat exchange process.
[0024] Preferably, a heat exchange cavity 203 is formed between the heat exchange protection side plate 201 and the heat exchange protection front plate 202; a controller 204 for electrically controlling all equipment is installed at the top of the heat exchange chamber 2. The controller 204 can adjust the forward and reverse rotation of the two-way fan 302 as required in each time period according to the different stages of tobacco baking so that the upper and lower layers of tobacco leaves in the baking room body 1 are evenly baked.
[0025] Preferably, the two-way circulating air component 3 includes a heat exchanger 301 and a two-way fan 302; the heat exchanger 301 is installed inside the heat exchange cavity 203; a two-way fan 302 is installed above the heat exchanger 301, which is controlled by the controller 204 and realizes the conversion of the circulating air in the upper and lower directions according to the changes in the flue-cured tobacco within an appropriate time. The heat exchanger 301 can be a heat exchanger 301 connected to a biomass, coal, firewood, etc. burner, and the heat exchanger 301 using air energy can achieve the best effect.
[0026] Preferably, the air inlet and outlet control component 4 includes an upper air inlet valve 401 and a lower air inlet valve 402; the upper end of the side portion of the heat exchange protection side plate 201 is provided with an upper air inlet valve 401 located above the two-way fan 302; the lower end of the side portion of the heat exchange protection side plate 201 is provided with a lower air inlet valve 402 located below the heat exchanger 301, and the upper air inlet valve 401 and the lower air inlet valve 402 are electrically controlled opening and closing valves, which are opened and closed respectively according to the airflow direction during the tobacco dehumidification stage.
[0027] Preferably, the upper and lower exhaust components 5 include an upper dehumidification air valve 501, a lower dehumidification air valve 502, a dehumidification port 503, an upper dehumidification channel 504 and a lower dehumidification channel 505; the upper front end of the heat exchange protection front plate 202 is provided with an upper dehumidification air valve 501 located above the two-way fan 302; the lower front end of the heat exchange protection front plate 202 is provided with a lower dehumidification air valve 502 located below the heat exchanger 301; a dehumidification port 503 is provided inside the heat exchange protection front plate 202, and the upper dehumidification air valve 501 and the lower dehumidification air valve 502 are electrically controlled opening and closing air valves, which are opened and closed respectively according to the wind flow direction and the linkage of the upper air inlet air valve 401 and the lower air inlet air valve 402 during the tobacco dehumidification stage to meet the dehumidification requirements of different wind directions.
[0028] Preferably, an upper dehumidification channel 504 is opened at the upper end of the interior of the heat exchange chamber 2; a lower dehumidification channel 505 is opened at the lower end of the interior of the heat exchange chamber 2; the upper dehumidification channel 504 and the lower dehumidification channel 505 are 400 PVC round pipes (or square pipes) that longitudinally pass through the heat exchange chamber 2 and are connected to the upper dehumidification air valve 501 and the lower dehumidification air valve 502 outdoors, and the upper dehumidification channel 504 and the lower dehumidification channel 505 are used in conjunction with the upper dehumidification air valve 501 and the lower dehumidification air valve 502 to achieve an efficient dehumidification effect.
[0029] When working, firstly, the heat exchange protection side plate 201 and the heat exchange protection front plate 202 are used to stably control the heat exchange process;
[0030] Then, the controller 204 can adjust the forward and reverse rotation of the two-way fan 302 according to the different stages of tobacco leaf baking in each time period as required so that the upper and lower layers of tobacco leaves in the baking room body 1 can be evenly baked;
[0031] The upper air inlet valve 401 and the lower air inlet valve 402 are electrically controlled opening and closing valves, which are opened and closed according to the wind flow direction during the tobacco dehumidification stage. At the same time, the upper dehumidification air valve 501 and the lower dehumidification air valve 502 are electrically controlled opening and closing valves, which are opened and closed according to the wind flow direction and the linkage between the upper air inlet valve 401 and the lower air inlet valve 402 during the tobacco dehumidification stage to meet the dehumidification requirements of different wind directions. The upper dehumidification channel 504 and the lower dehumidification channel 505 are used in conjunction with the upper dehumidification air valve 501 and the lower dehumidification air valve 502 to achieve an efficient dehumidification effect.
[0032] Through the above steps, the two-way circulating air component 3 set in the heat exchange chamber 2 can realize the conversion of the upper and lower directions of the circulating air according to the changes in the tobacco within an appropriate time, so that the upper and lower layers of the tobacco leaves in the curing room body 1 are evenly cured. In the tobacco dehumidification stage, when the wind flow direction needs to be changed, the control of the inlet and outlet wind components 4 and the upper and lower exhaust components 5 can meet the requirements of dehumidification and airtightness in different wind directions, so that the temperature distribution of the entire curing room body 1 is uniform, and the wind flow and wind pressure are uniform, so that the temperature and humidity of the entire curing room body 1 are uniform, and the temperature and humidity of the upper and lower layers are appropriately different. Compared with the process of using the curing room, because it is a unidirectional airflow, the wind flow direction is fixed, resulting in uneven temperature and humidity in the entire curing room, which is easy to cause too large a difference in temperature and humidity between the upper and lower layers, resulting in the problem of inconsistent demand stages and maturity of each layer of tobacco leaves.
[0033] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A bidirectional circulating air evenly heated baking room, comprising a baking room body (1); characterized in that: The invention also comprises a heat exchange chamber (2), a two-way circulating air component (3), an air inlet and outlet control component (4), and an upper and lower exhaust component (5); the heat exchange chamber (2) for controlling uniform heat treatment is installed at the front end of the curing room body (1); the two-way circulating air component (3) for realizing the conversion of the circulating air in the upper and lower directions according to the change of the flue-cured tobacco within an appropriate time is installed inside the heat exchange chamber (2); the air inlet and outlet control component (4) for adjusting the air flow direction according to the different dehumidification stages of the flue-cured tobacco is installed at the side end of the heat exchange chamber (2); and the upper and lower exhaust components (5) for achieving dehumidification requirements of different wind directions according to the air flow direction are installed at the front end of the heat exchange chamber (2).
2. The uniformly heated baking room with bidirectional air circulation according to claim 1, characterized in that: The heat exchange chamber (2) comprises a heat exchange protection side plate (201), a heat exchange protection front plate (202), a heat exchange cavity (203) and a controller (204); the front end of the baking room body (1) is fixedly connected with the heat exchange protection side plate (201); The front end of the heat exchange protection side plate (201) is fixedly connected to the heat exchange protection front plate (202).
3. The bidirectional circulating air uniform heating oven according to claim 2, characterized in that: A heat exchange cavity (203) is formed between the heat exchange protection side plate (201) and the heat exchange protection front plate (202); a controller (204) for electrically controlling all devices is installed at the top of the heat exchange chamber (2).
4. The bidirectional circulating air uniform heating baking room according to claim 1, characterized in that: The two-way circulating air component (3) comprises a heat exchanger (301) and a two-way fan (302); the heat exchange cavity (203) is provided with the heat exchanger (301); the two-way fan (302) is provided above the heat exchanger (301) and is used for being controlled by a controller (204) to realize the conversion of the circulating air in the upper and lower directions according to the change of the flue-cured tobacco within an appropriate time.
5. The bidirectional circulating air uniform heating oven according to claim 2, characterized in that: The air inlet and outlet control component (4) comprises an upper air inlet valve (401) and a lower air inlet valve (402); the upper end of the side portion of the heat exchange protection side plate (201) is provided with an upper air inlet valve (401) located above the two-way fan (302); and the lower end of the side portion of the heat exchange protection side plate (201) is provided with a lower air inlet valve (402) located below the heat exchanger (301).
6. The bidirectional circulating air uniform heating oven according to claim 2, characterized in that: The upper and lower exhaust components (5) comprise an upper dehumidification air valve (501), a lower dehumidification air valve (502), a dehumidification port (503), an upper dehumidification channel (504) and a lower dehumidification channel (505); the upper dehumidification air valve (501) located above the two-way fan (302) is installed at the upper front end of the heat exchange protection front plate (202); the lower dehumidification air valve (502) located below the heat exchanger (301) is installed at the lower front end of the heat exchange protection front plate (202); and the dehumidification port (503) is provided inside the heat exchange protection front plate (202).
7. The bidirectional circulating air uniform heating oven according to claim 6, characterized in that: An upper dehumidification channel (504) is provided at the upper end of the heat exchange chamber (2); a lower dehumidification channel (505) is provided at the lower end of the heat exchange chamber (2); the upper dehumidification channel (504) and the lower dehumidification channel (505) are 400 PVC round tubes (or square tubes) that longitudinally penetrate the heat exchange chamber (2) and are connected to the upper dehumidification air valve (501) and the lower dehumidification air valve (502) outdoors.