Brush plate metering device
By designing a brush plate metering device, using sensors and display screens to count the number of brush plates in real time, the cleaning components are automatically cleaned through motor drive, which solves the problems of inaccurate and low efficiency of brush plate statistics in the existing technology, and realizes efficient brush plates Clean and count.
Patent Information
- Application Number
- CN202420016462.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-03
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-01-03
AI Technical Summary
In the prior art, the counting of the number of brushed boards is inaccurate and the efficiency is low, and manual control devices and frequent rotation of staff are required, resulting in large labor and material consumption.
Design a brush plate metering device, including metering components, cleaning components and driving components, and use sensors and display screens to count and display the number of brush plates in real time. The cleaning components are driven by motors and transmission rods to lift up and down along the support. The sensor detects and Measuring the completion status of each brush board.
It improves the accuracy of brush board statistics, reduces the loss of manual statistics, saves manpower and material resources, and improves cleaning efficiency.
Smart Images

Figure CN222288102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of brush plate cleaning, in particular to a brush plate metering device. Background Art
[0002] During the zinc electrowinning process, the cathode plate needs to enter the plate brushing machine for plate brushing after the zinc sheet is peeled off. The existing plate brushing machine operates manually. During the cathode plate brushing process, the operator is responsible for recording the amount of plate brushing, so as to count the number of plates brushed daily in order to arrange subsequent work.
[0003] Since the process requires that the daily brushing volume should not be less than half of the total number of cathode plates, the number of brushed plates is large and the brushing speed is fast. When the operators are counting the number of brushed plates, if the staff are not careful, the brushed plates will be missed, which will lead to inaccurate statistical records of the brushed plates. In addition, the manual counting of the number of brushed plates is inefficient, and the start and stop of the device needs to be manually controlled to control the daily brushing volume. The staff who count the number of brushed plates also needs to be rotated regularly, which consumes a lot of manpower and material resources.
[0004] Therefore, the prior art still needs to be improved and developed. Utility Model Content
[0005] In view of the shortcomings of the prior art, the purpose of this application is to provide a brush plate metering device, which aims to solve the problem of how to count the brush plate quantity in the prior art.
[0006] The technical solution adopted by the present application to solve the technical problem is as follows: a brush plate metering device for metering a brush plate, comprising a support, the brush plate metering device comprising: a metering component, the metering component being mounted on the support to meter the brush plate;
[0007] A cleaning assembly, the cleaning assembly being slidably mounted on the support member;
[0008] A driving assembly is connected to the cleaning assembly in a transmission manner to drive the cleaning assembly to clean the brush plate.
[0009] Furthermore, the metering component includes a sensor for detecting that the brush plate has completed cleaning, and the sensor is mounted on the support member.
[0010] Furthermore, the metering component also includes a display screen, and the display screen is electrically connected to the sensor.
[0011] Furthermore, the driving assembly further comprises a control element, wherein the control element is electrically connected to the sensor.
[0012] Furthermore, the cleaning assembly includes guide members, which are installed on both sides of the support member.
[0013] Furthermore, the cleaning assembly also includes a mounting frame, and the mounting frame is fixed on the guide member.
[0014] Furthermore, the cleaning assembly also includes a throwing wheel, which is rotatably installed at the bottom of the support member to clean the brush plate.
[0015] Furthermore, the driving assembly includes a plurality of motors, which are arranged on both sides of the supporting member and are transmission-connected to the guiding member.
[0016] Furthermore, the driving assembly also includes a plurality of transmission rods, each of which is respectively connected to the motor and the cleaning assembly in a transmission manner.
[0017] Furthermore, the support member is provided with a guide wheel, and the guide wheel is transmission-connected to the mounting frame.
[0018] Beneficial effects:
[0019] The present application provides a brush plate metering device. When driven by a driving component, the cleaning component is lifted up and down along a supporting member and cleans the brush plate installed on the cleaning component. At the same time, the metering component counts the brush plates that have completed one cleaning and lifting, and counts the number of brush plates that have completed cleaning, thereby improving the accuracy of the statistical number, avoiding omissions during manual counting, reducing the consumption of manpower and material resources, and improving the cleaning effect of the brush plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the brush plate metering device in the utility model;
[0021] Figure 2 It is a top view of the brush plate metering device in the utility model.
[0022] Description of reference numerals:
[0023] 1. Metering component; 11. Sensor; 12. Display screen; 13. Control component; 2. Cleaning component; 21. Guide component; 22. Mounting frame; 23. Throwing wheel; 3. Driving component; 31. Motor; 32. Transmission rod; 4. Support component; 41. Guide wheel. DETAILED DESCRIPTION
[0024] In order to make the purpose, technical solution and advantages of the present application clearer and more specific, the present application is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific examples described here are only used to explain the present application and are not used to limit the present application.
[0025] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present application, unless otherwise specified, "multiple" means two or more.
[0026] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.
[0027] The utility model provides a brush plate metering device. In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.
[0028] like Figure 1 to Figure 2As shown, a brush plate metering device is used to meter the brush plates, and then count the number of brush plates that have been cleaned within a period of time, so as to prevent the occurrence of missed statistics of brush plates that have been cleaned, and at the same time save manpower and material resources and improve efficiency. It includes a support member 4, and the support member 4 is used to provide support for other structures in the brush plate metering device. The brush plate metering device also includes a metering component 1, a cleaning component 2 and a driving component 3. The metering component 1 is installed on the support member 4 and is used to meter the brush plates. When a brush plate is cleaned, the metering component 1 counts the brush plates that have been cleaned, and then the metering component 1 timely counts the number of all brush plates that have been cleaned within a period of time; the cleaning component 2 slides It is installed on the support 4 and rises and falls along the support 4, and the brush plate is installed on the cleaning component 2. The bottom of the support 4 is a cleaning tank. There is a cleaning solution in the cleaning tank for cleaning the brush plate. Therefore, the cleaning component 2 drives the brush plate to rise and fall by sliding along the support 4, and then the brush plate can rise and fall in the cleaning solution in the cleaning tank, so that the cleaning solution cleans the brush plate; the driving component 3 is transmission-connected with the cleaning component 2, and the driving component 3 provides power for the cleaning component 2 to slide up and down along the support 4, thereby driving the cleaning component 2 to slide up and down along the support 4, so that the cleaning component 2 can drive the brush plate to rise and fall in the cleaning solution, thereby allowing the cleaning solution to clean the brush plate. At the same time, the metering component 1 can also be electrically connected to the driving component 3, and the metering component 1 can be used to control whether the driving component 3 drives the operation of the cleaning component 2, thereby controlling the number of brush plates cleaned by the brush plate metering device in one operation, so as to facilitate timely inspection and maintenance of the brush plate metering device after the brush plate metering device completes a certain number of brush plate cleanings. For example, a specified value can be set in the metering component 1 in advance, that is, when the metering component 1 counts to the value, it sends an electrical signal to the driving component 3 to control the driving component 3 to no longer drive the cleaning component 2 to operate, and then the brush plate metering device can be inspected and maintained at this time, or the cleaning solution in the cleaning tank can be replaced to avoid affecting the cleaning effect of the cleaning solution due to repeated use of the cleaning solution. After completing these operations, the metering component 1 is restored to the initial value, and the driving component 3 is started at the same time, so that it drives the cleaning component 2 to rise and fall again along the support 4, so that the brush plate metering device starts to operate again.
[0029] Further, in order to enable the metering component 1 to timely count the number of brush plates that have completed cleaning, the metering component 1 includes a sensor 11, which is a photoelectric sensor. In this embodiment, the specific model of the photoelectric sensor is E3F-DS30C4. The sensor 11 is installed on the support 4. Specifically, the sensor 11 is installed in the middle position of the support 4, such as Figure 1As shown, when the cleaning component 2 drives the brush plate to rise and fall once, the sensor 11 counts once, and the cleaning component 2 records it as one brush plate completing one cleaning. In this embodiment, the time it takes for a brush plate to rise and fall once and complete cleaning is three seconds, so the sensor 11 can be adjusted. When the sensor 11 is continuously blocked for three seconds, the sensor 11 counts once, and it is recorded as one brush plate completing one cleaning. In other embodiments, the parameters of the sensor 11 can be adjusted according to the time it takes for the brush plate to complete cleaning and the time when the sensor 11 is blocked, that is, the sensor 11 is counted once only after being continuously blocked for a specific period of time, and it is recorded as the brush plate completing one cleaning.
[0030] In order to make the statistical times of the sensor 11 more intuitive and to be able to see in real time the number of brush plates that have completed cleaning, the metering component 1 also includes a display screen 12, which is used to display the number of brush plates that have completed cleaning. In the present embodiment, the display screen 12 is a digital display that can display the changes in numbers in real time. In order to achieve this function, the numbers on the display screen 12 change after the sensor 11 completes a brush plate statistical count. The display screen 12 is electrically connected to the sensor 11, that is, when the sensor 11 completes a statistical count, the sensor 11 sends a signal to the display screen 12, and the number on the display screen 12 is increased by one. At the same time, the power supply 14 is electrically connected to the display screen 12 to provide power for the operation of the display screen 12.
[0031] Furthermore, in order to timely count the number of brush plates that have completed cleaning and ensure that when the brush plate starts to be cleaned, the sensor 11 counts the brush plates that have completed cleaning; at this time, the metering component 1 also includes a control component 13, and the control component 13 is electrically connected to the sensor 11, and is used to control the start and operation of the sensor 11. Specifically, before starting the driving component 3 to allow the cleaning component 2 to start cleaning the brush plate, the sensor 11 is first started through the control component 13, so that the sensor 11 starts to run, and the display screen 12 is started at the same time. Then, when the cleaning component 2 completes the cleaning of a brush plate, the sensor 11 can clean the brush plate that has completed cleaning in time, and the statistical results of the sensor 11 can also be displayed on the display screen 12 in time.
[0032] Furthermore, the cleaning component 2 includes a guide member 21, which is slidably installed on both sides of the support member 4. Specifically, in the present embodiment, the cleaning component 2 includes two guide members 21, which are slidably installed on both sides of the support member 4 facing the middle. Specifically, the guide member 21 includes a pulley, which is installed on the support member 4. The guide member 21 slides up and down along the support member 4 by rolling on the support member 4. Therefore, when the driving component 3 drives the cleaning component 2 to drive the brush plate to move up and down for cleaning, the cleaning component 2 is moved by sliding the guide member 21 up and down along the support member 4, and then the brush plate moves up and down along the support member 4 following the movement of the cleaning component 2. Because the guide member 21 slides up and down along the support member 4, the lifting and lowering of the cleaning component 2 is smoother, avoiding the sliding process of the cleaning component 2 being hindered and affecting the sliding of the cleaning component 2, making the cleaning process of the brush plate smoother.
[0033] The cleaning component 2 also includes a mounting frame 22, which is fixed on the guide member 21. The mounting frame 22 rises and falls following the sliding of the guide member 21. The mounting frame 22 is used for installing a brush plate, so when the cleaning component 2 drives the brush plate to rise and fall for cleaning, the brush plate is first installed on the mounting frame 22 so that the brush plate can rise and fall following the mounting frame 22. Then, the brush plate metering device drives the guide member 21 to slide along the support member 4 through the driving component 3. When the guide member 21 slides, the mounting frame 22 follows the guide member 21 to slide and drives the brush plate to rise and fall at the same time, so that the brush plate can rise and fall in the cleaning solution, and then the brush plate can be cleaned by the cleaning solution.
[0034] In addition, the cleaning component 2 also includes a throwing wheel 23, which is rotatably installed at the bottom of the support 4, and the throwing wheel 23 is immersed in the cleaning solution. Specifically, the liquid level of the cleaning solution is higher than the height of the throwing wheel 23. The throwing wheel 23 is used to clean the brush plate. Specifically, when the mounting frame 22 drives the brush plate to move downward, the brush plate extends into the throwing wheel 23. When the brush plate moves up and down in the cleaning solution, it drives the throwing wheel 23 to roll axially. The throwing wheel brushes the surface of the brush plate in this process, and then the brush plate drives the throwing wheel 23 to rotate, so that the throwing wheel 23 cleans the brush plate.
[0035] The driving assembly 3 includes a plurality of motors 31, which are arranged on both sides of the support member 4. Figure 2As shown, in the present embodiment, two motors 31 are included, and the two motors 31 are respectively arranged on both sides of the support member 4, and the two motors 31 are staggered and not on the same horizontal line. Since the brush plate has a certain thickness, the longitudinal width of the mounting frame 22 is wider, and correspondingly, the width of the guide member 21 is wider. If the motors 31 on both sides of the support member 4 are arranged on the same horizontal line, the guide member 21 is easy to tilt forward and backward and shake when rising along the support member 4, thereby causing the guide member 21 to overturn. Therefore, it is necessary to stagger the two motors 31, so that when the motor 31 drives the guide member 21 to rise and fall along the support member 4, the guide member 21 is less likely to shake, so that the guide member 21 can be smoothly lifted and lowered along the support member 4, preventing the brush plate from falling due to the shaking of the mounting frame 22, and ensuring that the cleaning process of the brush plate is carried out stably.
[0036] At the same time, the driving assembly 3 also includes a plurality of transmission rods 32, each transmission rod 32 is respectively connected to a motor 31 and the cleaning assembly 2. Specifically, in the present embodiment, two transmission rods 32 are included, each transmission rod 32 is connected to a motor 31, and then connected to one side of the guide member 21. When the motor 31 is started, the power generated by the motor 31 passes through the transmission rod 32, and the transmission member transmits the power generated by the motor 31 to the guide member 21, so that the guide member 21 can be lifted up and down along the support member 4, driving the mounting frame 22 and the brush plate mounted on the mounting frame 22 to lift up and down.
[0037] Furthermore, in order to make the lifting of the guide member 21 more stable and prevent the guide member 21 from falling suddenly when losing power support, the support member 4 is further provided with a guide wheel 41. Figure 1 As shown, in the present embodiment, the guide wheels 41 are respectively arranged on both sides of the upper end of the support member 4, symmetrically distributed with the central axis of the support member 4, and each guide wheel 41 is transmission-connected to one side of the guide member 21. In the present embodiment, the guide wheel 41 is transmission-connected to the guide member 21 through a cable. For example, one end of the cable passes through the guide member 21, and the other end of the cable is wound around the guide wheel 41. When the guide member 21 is lifted and lowered by the drive of the motor 31, the cable drives the guide wheel 41 to roll. At the same time, the guide wheel 41 can also control the lifting and lowering speed of the guide member 21 by rolling, so as to avoid the lifting and lowering speed of the guide member 21 being too fast, which causes the brush plate to fall, thereby preventing the brush plate metering device from being damaged due to the falling of the brush plate.
[0038] To sum up, when it is necessary to use the brush plate metering device in this embodiment to clean the brush plate and count the number of brush plates that have been cleaned, it is first necessary to install the brush plate on the mounting frame 22, and then start the motor 31. The motor 31 drives the guide member 21 to slide, so that the guide member 21 moves up and down along the support member 4, driving the mounting frame 22 and the brush plate to move up and down. When the brush plate extends into the throwing wheel 23, the lifting of the brush plate drives the throwing wheel 23 to rotate, and then the throwing wheel 23 cleans the brush plate. At the same time, the sensor 11 counts each brush plate that completes a lifting, and the display screen 12 displays the statistical results of the sensor 11, that is, each time a brush plate is cleaned, the number on the display screen 12 is increased by one. Accordingly, when the number on the display screen 12 reaches a certain value, the operator can promptly control the brush plate metering device to stop, and inspect and maintain the brush plate metering device. After the maintenance is completed, the brush plate metering device can be restarted to clean and count the brush plates.
[0039] It should be understood that the application of the present invention is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made according to the above description. All these improvements and changes should fall within the scope of protection of the claims attached to the present invention.
Claims
1. A brush plate metering device for metering a brush plate, comprising a support member, characterized in that: The brush plate metering device comprises: a metering component, which is mounted on the support member to measure the brush plate; A cleaning assembly, the cleaning assembly being slidably mounted on the support member; A driving assembly is connected to the cleaning assembly in a transmission manner to drive the cleaning assembly to clean the brush plate.
2. The brush plate metering device according to claim 1, characterized in that: The metering assembly includes a sensor for detecting the number of brush plates that have completed cleaning, and the sensor is mounted on the support.
3. The brush plate metering device according to claim 2, characterized in that: The metering component also includes a display screen, which is electrically connected to the sensor.
4. The brush plate metering device according to claim 2, characterized in that: The driving assembly further includes a control component, and the control component is electrically connected to the sensor.
5. The brush plate metering device according to claim 1, characterized in that: The cleaning assembly comprises guide members, which are mounted on both sides of the support member; The guide member comprises a pulley which is slidably mounted on the support member.
6. The brush plate metering device according to claim 5, characterized in that: The cleaning assembly also includes a mounting frame, and the mounting frame is fixed on the guide member.
7. The brush plate metering device according to claim 5, characterized in that: The cleaning assembly also includes a throwing wheel, which is rotatably mounted on the bottom of the support member to clean the brush plate.
8. The brush plate metering device according to claim 5, characterized in that: The driving assembly includes a plurality of motors, which are arranged on both sides of the supporting member and are transmission-connected to the guiding member.
9. The brush plate metering device according to claim 8, characterized in that: The driving assembly also includes a plurality of transmission rods, each of which is respectively connected to the motor and the cleaning assembly in a transmission manner.
10. The brush plate metering device according to claim 6, characterized in that: The support member is provided with a guide wheel, and the guide wheel is transmission-connected with the mounting frame.
