Air conditioner pipeline assembly cleaning device
By designing the air conditioning pipeline assembly cleaning device, using aluminum degreasing agent and overflow cleaning technology, combined with compressed air blow-drying, the problem of difficult removal of oxides and dirt in the existing technology is solved, and efficient cleaning is achieved and Environmental protection.
Patent Information
- Application Number
- CN202420324238.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-21
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-02-21
AI Technical Summary
The prior art cannot efficiently remove oxides and dirt from aluminum profiles in automotive air conditioning pipeline systems, affecting cleanliness testing, and manual flushing efficiency is low and difficult to completely clean.
A cleaning device for air conditioning pipeline assembly is designed, including a cleaning tank, rinsing tank, clean sink and compressed air blowing platform. It uses aluminum degreasing agent and overflow to clean the dirt on the water surface, and combines compressed air blow-drying technology to achieve air conditioning. Complete cleaning of pipelines.
It effectively improves the cleanliness of air conditioning pipelines, meets the performance requirements of automobile factories, reduces environmental pollution, and reduces environmental harm through acid recycling and overflow.
Smart Images

Figure CN222288199U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of product cleaning, in particular to an air-conditioning pipeline assembly cleaning device, which is mainly used for cleaning the appearance of automobile air-conditioning pipelines and removing oxides and dirt from welding points of air-conditioning pipeline products. Background Art
[0002] At present, in the automotive air conditioning piping system, the profiles used for air conditioning piping products are aluminum profiles. Aluminum pipes are brazed to form a pipeline assembly. Aluminum profiles will oxidize and produce dirt at high temperatures. Oxides and dirt residues will affect the cleanliness test of the air conditioning pipes. The automotive industry standard QC T 664-2019 "Automotive Air Conditioning Refrigeration Hose" requires that the total amount of impurities does not exceed 270mg / m 2 , the maximum particle size is no more than 0.5×1.0mm. Therefore, it is necessary to clean the automobile air conditioning pipes. However, there is currently no special and efficient cleaning equipment. If it is only manually flushed, it is not only inefficient but also difficult to clean completely. Utility Model Content
[0003] The purpose of the utility model is to effectively overcome the above-mentioned defects and provide an air conditioning pipeline assembly cleaning device.
[0004] In order to achieve the above purpose, the technical solution adopted by the utility model is as follows:
[0005] A device for cleaning an air conditioning pipeline assembly comprises a cleaning tank, a first rinsing tank, a second rinsing tank, a clean water tank and a compressed air blowing platform, wherein the cleaning tank, the first rinsing tank, the second rinsing tank and the clean water tank are arranged in sequence, the cleaning tank is filled with an aluminum degreaser, the first rinsing tank, the second rinsing tank and the clean water tank are filled with clean water, the first rinsing tank is connected to the second rinsing tank through a second overflow channel, the second rinsing tank is connected to the clean water tank through a first overflow channel, a water inlet is also provided on the clean water tank, and the compressed air blowing platform is arranged at the rear end of the clean water tank for drying the cleaned air conditioning pipeline assembly.
[0006] As a further preferred embodiment of the present invention, the compressed air blowing platform is respectively connected to the first rinsing tank, the second rinsing tank and the clean water tank through air pipes.
[0007] As a further preferred embodiment of the present invention, the first rinsing tank is connected to a wastewater recovery tank, and the two are connected by overflow.
[0008] As a further preferred embodiment of the present invention, the device further includes a cleaning frame for hoisting the air conditioning pipeline assembly to realize centralized cleaning.
[0009] As a further preferred embodiment of the present invention, the cleaning frame is placed into and taken out of the cleaning tank, the rinsing tank or the clean water tank by means of a lifting and hoisting device.
[0010] As a further preferred embodiment of the present invention, a transport rail is provided above the cleaning tank, the rinsing tank and the clean water tank, and the cleaning frame moves back and forth along the transport rail.
[0011] As a further preferred embodiment of this solution, the cleaning frame is made of stainless steel.
[0012] The beneficial effects of the utility model are as follows: the utility model is used for cleaning the air conditioning pipes in the automobile air conditioning pipe system after brazing, and it can meet the various performance requirements of automobile factories for such products, especially the requirements for cleanliness. The device uses overflow to clean the dirt on the water surface, and uses the characteristics of brazing dirt floating on the water surface, which greatly improves the cleanliness performance requirements of the air conditioning pipe products, and the acid liquid on the product surface is removed and recycled, reducing the pollution of production to the environment.
[0013] The aluminum degreasing agent filled in the cleaning tank of this device is an acidic solvent, which can effectively decompose oxides and dirt, and protect the aluminum from further oxidation reactions. In addition, the air conditioning pipeline products can be pickled after brazing to make the aluminum surface shiny. Acidic solvents remain on the surface of the aluminum after pickling. When the acidic solvent content is high, it will be harmful to the human body and the environment. The acid on the surface of the aluminum can be removed through the rinse tank and the clean water tank, and the overflow pickling method can greatly reduce the acidic solvent content on the surface of the aluminum, reducing the product's pollution to the environment. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the air conditioning pipe assembly cleaning device.
[0015] Figure 2 This is a schematic diagram of the arrangement and connection of the first rinsing tank, the second rinsing tank, and the clean water tank.
[0016] Marked in the figure: 101-cleaning tank, 201-first rinsing tank, 202-second rinsing tank, 301-clean water tank, 401-first overflow channel, 402-second overflow channel, 403-third overflow channel, 501-transport rail, 601-cleaning frame, 701-waste water recovery tank, 801-compressed air blowing platform. DETAILED DESCRIPTION
[0017] The utility model is described in detail below with reference to the accompanying drawings and specific embodiments.
[0018] See also Figure 1-2The utility model provides an embodiment: an air conditioning pipeline assembly cleaning device, which includes a cleaning tank 101, a first rinsing tank 201, a second rinsing tank 202, a clean water tank 301 and a compressed air blowing platform 801, wherein the cleaning tank 101, the first rinsing tank 201, the second rinsing tank 202 and the clean water tank 301 are arranged in sequence, the cleaning tank 101 is filled with an aluminum degreasing agent, the first rinsing tank 201, the second rinsing tank 202 and the clean water tank 301 are filled with clean water, and the first rinsing tank 201 and the second rinsing tank 202 are connected by a second overflow The flow channel 402 is connected, the second rinsing tank 202 is connected to the clean water tank 301 through the first overflow channel 401, and a water inlet is also provided on the clean water tank 301. A wastewater recovery tank 701 is connected to the first rinsing tank 201, and the two are connected through a third overflow channel 403. The compressed air blowing platform 801 is arranged at the rear end of the clean water tank 301, and is used to blow dry the air-conditioning pipeline assembly after cleaning; at the same time, the compressed air blowing platform 801 can also be connected to the first rinsing tank 201, the second rinsing tank 202 and the clean water tank 301 through air pipes.
[0019] In order to facilitate the loading and cleaning of multiple air conditioning pipeline assemblies at one time, a cleaning frame 601 is provided for centralized cleaning. The cleaning frame 601 is placed in and taken out of the cleaning tank, rinsing tank or clean water tank by a lifting and hoisting device. At the same time, in order to facilitate movement, a transport guide rail 501 is provided above the cleaning tank, rinsing tank and clean water tank, and the cleaning frame 601 can move back and forth along the transport guide rail 501.
[0020] The working principle of the utility model is as follows: the cleaning tank 101 is filled with aluminum degreaser, which is used to decompose oxides and dirt. The first rinsing tank 201, the second rinsing tank 202 and the clean water tank 301 are filled with clean water, which is used to clean the aluminum degreaser on the surface of the pipeline. The brazed air-conditioning pipeline products are placed in the cleaning frame 601, transported into the cleaning tank 101 by the lifting equipment, and the air-conditioning pipeline products are fully immersed in the aluminum degreaser for five minutes. The aluminum degreaser removes oxides and dirt at the brazing of the air-conditioning pipeline, and the surface of the air-conditioning pipeline restores the original color of the aluminum profile. The lifting equipment lifts the cleaning frame 601 in the cleaning tank 101, stands for 10 seconds, and lowers the height of the left and right sides of the cleaning frame 601 respectively, and the aluminum degreaser on the surface of the air-conditioning pipeline product and inside the pipeline flows into the cleaning tank 101 for recycling. The lifting and lifting equipment transports the cleaning frame 601 into the first rinsing tank 201, and the air conditioning pipeline products are fully immersed in clean water. After standing for 5 seconds, the lifting and lifting equipment lifts the cleaning frame 601 in the first rinsing tank 201, and stands for 10 seconds, and lowers the height of the left and right sides of the cleaning frame 601 respectively, and the clean water on the surface of the air conditioning pipeline products and inside the pipeline flows into the first rinsing tank 201 for recycling. The lifting and lifting equipment transports the cleaning frame 601 into the second rinsing tank 202, and the air conditioning pipeline products are fully immersed in clean water. After standing for 5 seconds, the lifting and lifting equipment lifts the cleaning frame 601 in the second rinsing tank 202, and stands for 10 seconds, and lowers the height of the left and right sides of the cleaning frame 601 respectively, and the clean water on the surface of the air conditioning pipeline products and inside the pipeline flows into the second rinsing tank 202 for recycling. The lifting equipment transports the cleaning frame 601 into the clean water tank 301, and the air conditioning pipeline product is fully immersed in the clean water and left to stand for 5 seconds. The lifting equipment lifts the cleaning frame 601 in the clean water tank 301, and leaves it to stand for 10 seconds. The height of the left and right sides of the cleaning frame 601 is lowered respectively, and the clean water on the surface of the air conditioning pipeline product and inside the pipeline flows into the clean water tank 301 for recycling. The lifting equipment then transports the cleaning frame 601 to the compressed air blowing platform 801, and the compressed air in the platform blows the clean water on the surface of the air conditioning pipeline product dry, and then uses a handheld compressed air gun to blow the clean water on the inner wall of the air conditioning pipeline product dry.
[0021] The top of the clean water tank 301 is a water inlet, which continuously discharges water. Clean water flows into the clean water tank 301. When the water level is higher than the first overflow channel 401, the dirt on the water surface of the clean water tank 301 will flow into the second rinsing tank 202 through the first overflow channel 401. When the water level in the second rinsing tank 202 is higher than the second overflow channel 402, the dirt on the water surface of the second rinsing tank 202 will flow into the first rinsing tank 201 through the second overflow channel 402. When the water level in the first rinsing tank 201 is higher than the third overflow channel 403, the dirt on the water surface of the first rinsing tank 201 will flow into the wastewater recovery tank 701 through the third overflow channel 403.
[0022] The compressed air of the compressed air blowing platform 801 is connected to the clean water tank 301, the second rinsing tank 202, and the first rinsing tank 201 in sequence using air pipes. The compressed air is released in the water in the tank, which can make the water roll and make it easier to clean the air conditioning pipeline.
[0023] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the above embodiments do not limit the protection scope of the utility model in any form, and all technical solutions obtained by equivalent replacement and other methods fall within the protection scope of the utility model. The parts not involved in the utility model are the same as the existing technology or can be implemented by the existing technology.
Claims
1. An air conditioning pipeline assembly cleaning device, characterized in that: It includes a cleaning tank, a first rinsing tank, a second rinsing tank, a clean water tank and a compressed air blowing platform, wherein the cleaning tank, the first rinsing tank, the second rinsing tank and the clean water tank are arranged in sequence, the cleaning tank is filled with an aluminum degreaser, the first rinsing tank, the second rinsing tank and the clean water tank are filled with clean water, the first rinsing tank is connected to the second rinsing tank through a second overflow channel, the second rinsing tank and the clean water tank are connected through a first overflow channel, a water inlet is also provided on the clean water tank, and the compressed air blowing platform is arranged at the rear end of the clean water tank for drying the cleaned air conditioning pipeline assembly.
2. The air conditioning pipeline assembly cleaning device according to claim 1, characterized in that: The compressed air blowing platform is respectively connected to the first rinsing tank, the second rinsing tank and the clean water tank through air pipes.
3. The air conditioning pipeline assembly cleaning device according to claim 1, characterized in that: The first rinsing tank is connected to a wastewater recovery tank, and the two are connected by overflow.
4. The air conditioning pipeline assembly cleaning device according to claim 1, characterized in that: The device also includes a cleaning frame for hoisting the air-conditioning pipeline assembly to realize centralized cleaning.
5. The air conditioning pipeline assembly cleaning device according to claim 4, characterized in that: The cleaning frame is placed in and taken out of the cleaning tank, the rinsing tank or the clean water tank by means of a lifting and hoisting device.
6. The air conditioning pipeline assembly cleaning device according to claim 4, characterized in that: A transport guide rail is arranged above the cleaning tank, the rinsing tank and the clean water tank, and the cleaning frame moves back and forth along the transport guide rail.
7. The air conditioning pipeline assembly cleaning device according to claim 4, characterized in that: The cleaning frame is made of stainless steel.
