Modularized plate processing device
By setting cutting tools and waste components on the power shaft on the plate processing device, multiple cutting and debris collection are achieved, solving the problems of low efficiency and debris pollution in the existing technology, and improving processing efficiency and environmental cleanliness .
Patent Information
- Application Number
- CN202420537701.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-20
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-03-20
AI Technical Summary
The existing plate processing equipment can only be cut once in a single processing, which is inefficient and produces debris during mechanical operation, affecting the operation of the device and environmental pollution.
A modular plate processing device was designed, and the cutting tool was set up in an array on the power shaft, and the tool was driven by a hydraulic rod and a cutting motor to perform multiple cuttings; at the same time, the waste component was set up including a debris box and a flip plate, and passed the flip plate Separate the collection and storage chamber from the baffle, collect and discharge debris to prevent them from flying.
It improves the efficiency of board processing, is suitable for modular operations, and effectively collects and discharges debris, avoiding debris from polluting the environment.
Smart Images
Figure CN222288923U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate processing, in particular to a modular plate processing device. Background Art
[0002] Plates are flat rectangular building material boards made into standard sizes and are used in the construction industry as components of walls, ceilings or floors. They also refer to metal plates made by forging, rolling or casting, which are divided into thin plates, medium plates, thick plates, extra-thick plates, and usually flat rectangular building material boards made into standard sizes;
[0003] A Chinese patent with publication number CN218427263U was searched and disclosed a plate grooving device for plate processing.
[0004] The above technical solution includes a workbench, the four lower corners of the workbench are fixedly connected to support columns, the upper part of the workbench is fixedly connected to a processing bin, the inner top of the processing bin is provided with a slide groove, the inner top of the processing bin is provided with a moving mechanism, the lower part of the moving mechanism is fixedly connected to a mounting frame, the interior of the mounting frame is fixedly connected to Motor 2, the output end of Motor 2 is fixedly connected to a drill bit, the rear side of the processing bin is fixedly connected to a cooling mechanism, and the moving mechanism includes Motor 1, a screw, a threaded sleeve, a slider and a telescopic rod. In the utility model, the moving mechanism can be used to realize grooving at different positions of the plate, which has better practicality, and the cooling mechanism can be used to cool the surface of the plate to prevent deformation of the plate due to excessive temperature;
[0005] However, in the above scheme, this technology can only cut once during a single processing. This method is inefficient and is not suitable for modular processing. Debris will be generated during plate processing, especially when the machine is running and the debris is blown into the air. If these debris are not cleaned up, it will affect the operation of the device, pollute the working environment and even harm the human body.
[0006] To this end, we propose a modular sheet metal processing device. Utility Model Content
[0007] The utility model mainly solves the technical problems existing in the above-mentioned prior art and provides a modular plate processing device.
[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a modular plate processing device, including a workbench, characterized in that: a cutting groove is opened on the workbench, a processing assembly is arranged above the cutting groove, the processing assembly includes a power shaft, and a plurality of cutting tools are arranged in an array on the power shaft. The cutting tool includes a fixed ring, a plurality of knife blocks are fixedly connected to the outside of the fixed ring, a plurality of tooth plates are arranged in an annular manner at both ends of the fixed ring, and a tensioning ring is connected to the outer surface of the tooth plate.
[0009] Preferably, a tensioning screw is sleeved on one end of the tensioning ring, a nut is threadedly connected to the tensioning screw, and the nut is fitted on the other end of the tensioning ring.
[0010] Preferably, a sliding block is provided at the lower end of the fixing ring, and the sliding block is slidably connected in a limiting groove, and the limiting groove is provided on the power shaft.
[0011] Preferably, both ends of the power shaft are rotatably connected in the connecting shaft, the connecting shaft is fixedly connected to the hydraulic rod, the hydraulic rod is movably connected to the output end of the hydraulic cylinder, and the power shaft is also fixedly connected to the output end of the cutting motor.
[0012] Preferably, a waste assembly is provided at the lower end of the cutting groove, and the waste assembly includes a debris box, an inner wall of the debris box is fixedly connected with an inclined baffle, a flip plate is parallelly provided on one side of the baffle, the flip plate is fixedly connected to the output end of the flip motor, and the flip motor is fixedly connected in the debris box.
[0013] Preferably, the debris box is divided into a collecting chamber and a storage chamber by a flip plate and a baffle, and the storage chamber is arranged at the bottom.
[0014] Preferably, two material guide plates are symmetrically arranged in the storage cavity, a conveying shaft rotatably connected to the collection box is arranged between the material guide plates, one end of the conveying shaft is fixedly connected to one side of the discharge motor, and the other end of the conveying shaft is provided with a discharge port.
[0015] The utility model provides a modular plate processing device, which has the following improvements and advantages compared with the prior art:
[0016] (1) The utility model adopts a plurality of cutting tools arranged in an array on a power shaft, wherein the cutting tools include a fixed ring, a plurality of cutting blocks are fixedly connected to the outside of the fixed ring, a plurality of tooth plates are arranged in an annular manner at both ends of the fixed ring, a tensioning ring is connected to the outer surface of the tooth plates, a tensioning screw is sleeved on one end of the tensioning ring, a nut is threadedly connected to the tensioning screw, the nut is fitted to the other end of the tensioning ring, a slider is arranged at the lower end of the fixed ring, the slider is slidably connected in a limit groove, the limit groove is opened on the power shaft, the two ends of the power shaft are rotatably connected in a connecting shaft, the connecting shaft is fixedly connected to a hydraulic rod, and the hydraulic The rod is movably connected to the output end of the hydraulic cylinder, and the power shaft is also fixedly connected to the output end of the cutting motor. By setting a number of cutting tools, the power shaft rotates under the drive of the first motor, thereby driving the cutting tools to rotate. Multiple cutting can be performed when processing the plate, which improves the processing efficiency and is suitable for modular operations. When the processing specifications need to be adjusted, the tensioning ring is loosened, the tooth plate loosens the power shaft, and the slider on the inner side of the fixed ring slides in the limit groove to adjust to the specified position. Then the tensioning ring is tightened to make the tooth plate bite the power shaft, which is very convenient.
[0017] (2) The utility model adopts a waste assembly to collect debris. The waste assembly includes a debris box. The inner wall of the debris box is fixedly connected to an inclined baffle. A flip plate is arranged parallel to one side of the baffle. The flip plate is fixedly connected to the output end of the flip motor. The flip motor is fixedly connected to the debris box. The debris box is divided into a collecting chamber and a storage chamber by the flip plate and the baffle. The storage chamber is arranged at the bottom. Two guide plates are symmetrically arranged in the storage chamber. A conveying shaft rotatably connected to the collecting box is arranged between the guide plates. One end of the conveying shaft is fixedly connected to one side of the discharging motor. The other end of the conveying shaft is provided with a discharging port. By arranging a collecting box below the cutting groove, the debris cut from the plate can be collected and the debris falls into the collecting chamber. By rotating the flip plate, the debris in the collecting chamber falls into the storage chamber. Due to the partition of the baffle and the flip plate, the debris will not fly in the environment. The arrangement of the conveying shaft facilitates the discharge of the collected debris, and the debris can be effectively collected and will not be blown into the air along with the operation of the machine. The effect is good. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0019] Figure 1 It is a three-dimensional schematic diagram of the structure of the utility model;
[0020] Figure 2 It is a three-dimensional schematic diagram of the structure of the cutting tool in the utility model;
[0021] Figure 3 It is a schematic structural plane diagram of the waste component in the utility model.
[0022] Legend:
[0023] 10. Workbench; 11. Cutting groove; 20. Processing assembly; 21. Power shaft; 22. Limiting groove; 23. Cutting tool; 24. Fixed ring; 25. Slider; 26. Tooth plate; 27. Tensioning ring; 28. Knife block; 29. Tensioning screw; 30. Nut; 31. Connecting shaft; 32. Hydraulic rod; 33. Hydraulic cylinder; 34. Cutting motor; 40. Waste assembly; 41. Chip box; 42. Baffle; 43. Flip plate; 44. Flip motor; 45. Collecting chamber; 46. Storage chamber; 47. Guide plate; 48. Conveying shaft; 49. Discharge motor; 50. Discharge port. DETAILED DESCRIPTION
[0024] The invention is further described below in conjunction with the accompanying drawings and specific implementation methods:
[0025] See also Figure 1 and Figure 2 Embodiment 1 is described, including a workbench 10, on which a cutting groove 11 is provided, and the setting of the cutting groove 11 is convenient for processing the plate. A processing assembly 20 is arranged above the cutting groove 11, and the processing assembly 20 includes a power shaft 21, and the power shaft 21 performs power transmission. A plurality of cutting tools 23 are arranged in an array on the power shaft 21, and the cutting tools 23 include a fixing ring 24, and the fixing ring 24 is sleeved on the power shaft 21, and a plurality of knife blocks 28 are fixedly connected to the outside of the fixing ring 24, and the knife blocks 28 process the plate. A plurality of tooth plates 26 are arranged in a ring shape at both ends of the fixing ring 24, and the operation of the tooth plates 26 is to bite the power shaft 21 and fix the cutting tools 23 by friction. A tensioning ring 27 is connected to the outer sleeve of the tooth plate 26, and the tensioning ring 27 contracts to squeeze the tooth plate 26 On the power shaft 21, a tensioning screw 29 is sleeved at one end of the tensioning ring 27, and a nut 30 is threadedly connected to the tensioning screw 29. The tensioning screw 29 and the nut 30 are used for tensioning the tensioning ring 27, and the nut 30 is fitted on the other end of the tensioning ring 27. A slider 25 is provided at the lower end of the fixing ring 24. The setting of the slider 25 prevents the cutting tool 23 from offsetting with the rotation of the power shaft 21. The slider 25 is slidably connected in the limit groove 22, and the limit groove 22 is provided on the power shaft 21. Both ends of the power shaft 21 are rotatably connected in the connecting shaft 31. The connecting shaft 31 is fixedly connected to the hydraulic rod 32, and the hydraulic rod 32 is movably connected to the output end of the hydraulic cylinder 33. The function of the hydraulic cylinder 33 is to control lifting and lowering. The power shaft 21 is also fixedly connected to the output end of the cutting motor 34.
[0026] In this embodiment, by setting a plurality of cutting tools 23, the power shaft 21 is driven by the first motor to rotate, thereby driving the cutting tool 23 to rotate. Multiple cutting can be performed when processing the plate, thereby improving the processing efficiency and being suitable for modular operations. When the processing specifications need to be adjusted, the tensioning ring 27 is loosened, the tooth plate 26 loosens the power shaft 21, and the slider 25 on the inner side of the fixed ring 24 slides in the limit groove 22 to adjust to the specified position. When the tensioning ring 27 is tightened, the tooth plate 26 bites the power shaft 21, which is very convenient.
[0027] Example 2
[0028] See also Figure 1 and Figure 3Embodiment 2 is described, including a waste assembly 40 disposed at the lower end of the cutting groove 11, the waste assembly 40 includes a debris box 41, the debris box 41 is used to collect debris, the inner wall of the debris box 41 is fixedly connected to an inclined baffle 42, the baffle 42 is used to guide the debris to the flip plate 43, a flip plate 43 is parallelly disposed on one side of the baffle 42, the flip plate 43 is used to close the debris in the collection box, the flip plate 43 is fixedly connected to the output end of the flip motor 44, the flip motor 44 is fixedly connected to the debris box 41, the flip motor 44 controls the rotation of the flip plate 43, and the debris box 41 is turned by flipping The plate 43 and the baffle plate 42 are separated into a collecting chamber 45 and a storage chamber 46. The debris first falls into the collecting chamber 45. When there are many debris in the collecting chamber 45, the storage chamber 46 is opened. The storage chamber 46 is arranged at the bottom. Two guide plates 47 are symmetrically arranged in the storage chamber 46. The guide plates 47 are arranged to discharge the debris. A conveying shaft 48 rotatably connected to the collecting box is arranged between the guide plates 47. When the conveying shaft 48 is in action, the debris is driven. One end of the conveying shaft 48 is fixedly connected to one side of the discharging motor 49. The other end of the conveying shaft 48 is provided with a discharging port 50, and the debris is discharged from the discharging port 50.
[0029] In this embodiment, by arranging a collection box under the cutting groove 11, the debris produced by the cutting of the plate can be collected, and the debris falls into the collection chamber 45. By rotating the flip plate 43, the debris in the collection chamber 45 falls into the storage chamber 46. Due to the partition of the baffle 42 and the flip plate 43, the debris will not fly in the environment, and the arrangement of the conveying shaft 48 facilitates the discharge of the collected debris, so that the debris can be effectively collected and will not be blown into the air along with the operation of the machine, and the effect is better.
Claims
1. A modular plate processing device, comprising a workbench (10), characterized in that: The workbench (10) is provided with a cutting groove (11), a processing assembly (20) is arranged above the cutting groove (11), the processing assembly (20) comprises a power shaft (21), a plurality of cutting tools (23) are arranged in an array on the power shaft (21), the cutting tools (23) comprise a fixing ring (24), a plurality of knife blocks (28) are fixedly connected to the outside of the fixing ring (24), a plurality of tooth plates (26) are arranged in an annular shape at both ends of the fixing ring (24), and a tensioning ring (27) is connected to the outer surface of the tooth plate (26).
2. A modular plate processing device according to claim 1, characterized in that: One end of the tensioning ring (27) is sleeved with a tensioning screw (29), a nut (30) is threadedly connected to the tensioning screw (29), and the nut (30) is fitted on the other end of the tensioning ring (27).
3. A modular plate processing device according to claim 1, characterized in that: A slider (25) is provided at the lower end of the fixing ring (24), and the slider (25) is slidably connected in a limiting groove (22), and the limiting groove (22) is provided on the power shaft (21).
4. A modular plate processing device according to claim 1, characterized in that: The two ends of the power shaft (21) are rotatably connected in the connecting shaft (31), the connecting shaft (31) is fixedly connected to the hydraulic rod (32), the hydraulic rod (32) is movably connected to the output end of the hydraulic cylinder (33), and the power shaft (21) is also fixedly connected to the output end of the cutting motor (34).
5. A modular plate processing device according to claim 1, characterized in that: A waste assembly (40) is provided at the lower end of the cutting groove (11), and the waste assembly (40) comprises a debris box (41). An inclined baffle (42) is fixedly connected to the inner wall of the debris box (41), and a flip plate (43) is provided in parallel on one side of the baffle (42). The flip plate (43) is fixedly connected to the output end of a flip motor (44), and the flip motor (44) is fixedly connected in the debris box (41).
6. A modular plate processing device according to claim 5, characterized in that: The debris box (41) is divided into a collecting chamber (45) and a storage chamber (46) by a turning plate (43) and a baffle (42), and the storage chamber (46) is arranged at the bottom.
7. A modular plate processing device according to claim 6, characterized in that: Two material guide plates (47) are symmetrically arranged in the storage cavity (46), a conveying shaft (48) rotatably connected to the collection box is arranged between the material guide plates (47), one end of the conveying shaft (48) is fixedly connected to one side of a material discharge motor (49), and the other end of the conveying shaft (48) is provided with a material discharge port (50).