Special equipment for press fitting of rubber joint of shock absorber of high-speed train
By designing special equipment for high-speed train shock absorbers, using hydraulic cylinders and scale connecting shafts, the problems of excessive pressure loading force and symmetry errors are solved, and the precise pressure installation of rubber joints and hoisting rings is achieved, and the production efficiency is improved. and product quality.
Patent Information
- Application Number
- CN202421069844.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-05-16
AI Technical Summary
In the prior art, the pressure loading force value during the rubber joint pressing process of high-speed train shock absorber is too large, and the rubber joint is crushed; the symmetry of the rubber joint installation hole to the suspended ring is beyond the difference; the installation angle depends on visual measurement, and the error is large; production efficiency Low, seriously affecting production capacity.
A special equipment for pressing rubber joints of high-speed train shock absorbers is designed, including the fuselage, positioning seat, bracket and pressing mechanism. The piston rod is driven by the hydraulic cylinder to move the pressure head up and down, combining the scale to connect the shaft and Cylindrical guide rails achieve precise control of the pressing force and installation angle of rubber joints and hoisting rings.
It improves work efficiency, realizes the automation of rubber joints and hoisting ring pressing, ensures pressing accuracy and pass rate, and improves product quality.
Smart Images

Figure CN222289318U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of production of hydraulic shock absorbers for high-speed trains, in particular to special equipment for press-fitting rubber joints of shock absorbers for high-speed trains. Background Art
[0002] Shock absorbers are key components of high-speed trains, and their damping force characteristics play a key role in the smoothness of high-speed train operation. Rubber joints are key components that connect shock absorbers to locomotive bogies. The symmetry between the shock absorber and the shock absorber ring and the force used for press fitting play a vital role in the dynamic damping characteristics of the shock absorber.
[0003] At present, there are many types of shock absorbers. The corresponding lifting rings and rubber joints of each type of shock absorber are different, and the force required for press-fitting is also different; some shock absorber rubber joints require a certain installation angle after press-fitting.
[0004] Therefore, during the press-fitting process of the rubber joint, it is necessary to ensure certain technical requirements such as a certain force value, the symmetry of the rubber joint mounting hole to the lifting ring, and a certain mounting angle.
[0005] In the related technology, there is currently no dedicated equipment for the press-fitting process of the shock absorber rubber joints. The pressing force of the equipment used in production is not guaranteed, and sometimes the force is too large, and the rubber joints are often crushed; the symmetry of the rubber joint mounting holes to the lifting rings is also difficult to ensure; the installation angles are visually inspected, and the errors are large; the production efficiency is extremely low, which seriously affects the production capacity. Utility Model Content
[0006] The utility model aims to solve at least one of the problems existing in the above-mentioned prior art to a certain extent. To this end, the utility model aims to provide a special device for press-fitting rubber joints of high-speed train shock absorbers.
[0007] The utility model is realized by the following technical solutions:
[0008] A special device for press-fitting rubber joints of high-speed train shock absorbers, comprising:
[0009] A fuselage, wherein a workbench is provided on the fuselage;
[0010] A positioning seat, the positioning seat is installed on the workbench, and a positioning hole is provided on the positioning seat for positioning the lifting ring of the high-speed train shock absorber;
[0011] A bracket, the bracket is installed on the workbench and located at one side of the positioning seat, and is used to support the shock absorber;
[0012] A press-fitting mechanism, which is installed on the fuselage and located above the positioning seat. A pressing head is provided on the press-fitting mechanism, and the pressing head can move up and down. The head of the pressing head is used to press-fit the rubber joint into the hanging ring located in the positioning hole. The head of the pressing head is provided with a positioning groove. During press-fitting, the head of the rubber joint is embedded in the positioning groove, and the head surface of the pressing head presses the joint top surface of the rubber joint.
[0013] Optionally, the pressing mechanism includes a hydraulic cylinder and a piston rod connected to the hydraulic cylinder, the hydraulic cylinder is fixed to the fuselage, the pressing head is connected to the head of the piston rod, and the piston rod is driven up and down by the hydraulic cylinder to drive the pressing head to move up and down.
[0014] Optionally, the pressing mechanism also includes a connecting head and a scale connecting shaft, the upper end of the connecting head is connected to the head of the piston rod, the lower end of the connecting head is connected to the upper end of the scale connecting shaft, and the lower end of the scale connecting shaft is connected to the upper end of the pressing head.
[0015] Optionally, the pressing mechanism also includes a cylindrical guide rail, a movable slide, a pressure cover and a connecting plate, the cylindrical guide rail is vertically arranged and fixed on the fuselage, the movable slide can be installed on the cylindrical guide rail so as to slide up and down along the cylindrical guide rail, the pressure cover is fixed to the upper end of the movable slide, the connecting plate is fixed to the lower end of the movable slide, the lower end of the connecting head is fixed to the pressure cover, and the upper end of the scale connecting shaft is fixed to the connecting plate.
[0016] Optionally, a linear bearing is further provided on the cylindrical guide rail, and the movable slide is mounted on the linear bearing.
[0017] Optionally, the pressing mechanism also includes a top plate and a bottom plate, the top plate is fixed to the upper part of the fuselage, the bottom plate is fixed to the workbench, the positioning seat and the bracket are both fixed to the bottom plate, the lower end of the cylindrical guide rail is fixed to the bottom plate, the upper end of the cylindrical guide rail is fixed to the top plate, and the hydraulic cylinder is fixed to the top plate.
[0018] Optionally, the piston rod and the connecting head are fixedly connected by a locking nut, the connecting head and the pressure cover are pressed together, the connecting disk and the pressure cover are fixed to the movable slide by screws, the scale connecting shaft is connected to the connecting disk by screws, and the pressure head is inserted into the scale connecting shaft and is fastened by a fixed handle.
[0019] Optionally, it also includes a control system, which includes a power switch, a touch screen controller, an emergency stop switch, a pressure regulating valve and a pressure gauge arranged at the front of the fuselage, and the control system is used to control the operation of the pressing mechanism.
[0020] Optionally, the bracket includes a slide rail and a bracket, a portion of the slide rail is fixed to the base plate, and the other portion extends out of the base plate, the bracket includes a sliding seat, a first support portion and a second support portion, the sliding seat can be installed on the slide rail movably along the slide rail, the first support portion and the second support portion are symmetrically installed on the top of the sliding seat, and a bracket for supporting the shock absorber is formed between the first support portion and the second support portion.
[0021] Optionally, an avoidance groove is cut on the side wall of the positioning seat, and when the lifting ring of the shock absorber is positioned on the positioning seat, the avoidance groove is used to avoid the shock absorber.
[0022] Therefore, the special equipment for pressing the rubber joints of shock absorbers for high-speed trains of the utility model solves the technical problems in the prior related technologies such as excessive pressing force during the pressing of the rubber joints of shock absorbers, resulting in damage to the rubber joints; excessive symmetry of the rubber joint mounting holes to the lifting rings; large errors in the mounting angles due to visual inspection; low production efficiency, which seriously affects production capacity; poor pressing accuracy and high labor intensity. It improves work efficiency, realizes the automation of the pressing of rubber joints and lifting rings, accurately controls the pressing accuracy of the rubber joints and lifting rings, ensures the qualified rate of the pressing of rubber joints and lifting rings, and improves product quality at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0024] Figure 1 It is a schematic diagram of the three-dimensional structure of a special device for press-fitting rubber joints of shock absorbers of high-speed trains provided according to an embodiment of the utility model;
[0025] Figure 2 It is a three-dimensional structural schematic diagram of a press-fitting mechanism of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0026] Figure 3 It is a front view of a press-fitting mechanism of a special device for press-fitting rubber joints of a high-speed train shock absorber provided according to an embodiment of the utility model;
[0027] Figure 4 It is a side view of a press-fitting mechanism of a special device for press-fitting rubber joints of shock absorbers of high-speed trains provided according to an embodiment of the utility model;
[0028] Figure 5 It is a partial structural cross-sectional schematic diagram of a press-fitting mechanism of a special device for press-fitting rubber joints of a high-speed train shock absorber provided according to an embodiment of the utility model;
[0029] Figure 6 It is a partial structural cross-sectional schematic diagram of a press-fitting mechanism of a special device for press-fitting rubber joints of a high-speed train shock absorber provided according to an embodiment of the utility model;
[0030] Figure 7 A schematic structural diagram of a bracket of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0031] Figure 8 This is a structural schematic diagram of a gland of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in accordance with an embodiment of the utility model (from left to right, it is a main view, a cross-sectional view and a stereoscopic view in turn);
[0032] Fig. 9 It is a structural schematic diagram of a connector of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0033] Fig.10 It is a structural schematic diagram of a bottom plate of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0034] Fig.11 It is a structural schematic diagram of a positioning seat of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0035] Fig.12 It is a schematic diagram of the three-dimensional structure of a pressing head of a special device for pressing rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0036] Fig.13 It is a schematic cross-sectional structure diagram of a pressing head of a special device for pressing rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0037] Fig.14 It is a three-dimensional structural schematic diagram of a scale connecting shaft of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0038] Fig.15 It is a schematic cross-sectional structure diagram of a scale connection shaft of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0039] Fig.16It is a three-dimensional structural schematic diagram of a connection plate of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0040] Fig.17 It is a schematic cross-sectional structure diagram of a connection plate of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0041] Fig.18 It is a structural schematic diagram of a moving slide plate of a special device for press-fitting rubber joints of a high-speed train shock absorber provided in an embodiment of the utility model;
[0042] Fig.19 It is a structural schematic diagram of a high-speed train shock absorber provided according to an embodiment of the utility model;
[0043] Fig. 20 It is a structural schematic diagram of a rubber joint for connecting a shock absorber of a high-speed train provided in an embodiment of the utility model (from left to right, it is a cross-sectional view, a cross-sectional view, and a stereoscopic view);
[0044] Fig.21 This is an assembly diagram of a high-speed train shock absorber and a rubber joint after press-fitting according to an embodiment of the utility model;
[0045] Fig. 22 It is a schematic diagram of the installation angle of the lifting ring and rubber joint of the high-speed train shock absorber provided in the embodiment of the utility model;
[0046] Among them, 1. body; 101. workbench; 2. pressing mechanism; 3. power switch; 4. touch screen controller; 5. emergency stop switch; 6. pressure regulating valve; 7. pressure gauge; 8. bracket; 81. slide rail; 82. sliding seat; 83. first support part; 84. second support part; 9. shock absorber; 10. cylindrical guide rail; 11. movable slide plate; 12. linear bearing; 13. pressure cover; 14. connector; 15. locking nut; 16. piston rod; 17. top plate; 18. hydraulic cylinder; 19. bottom plate; 20. knob plunger; 21. positioning seat; 211. positioning hole; 212. avoidance groove; 22. lifting ring; 23. rubber joint; 24. pressure head; 241. positioning groove; 25. fixed handle; 26. scale connecting shaft; 27. connecting plate. DETAILED DESCRIPTION
[0047] The technical scheme in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, rather than all the embodiments. The components of the embodiment of the utility model generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiment of the utility model provided in the drawings is not intended to limit the scope of the utility model claimed for protection, but merely represents the selected embodiment of the utility model. Based on the embodiment of the utility model, all other embodiments obtained by those skilled in the art without making creative work belong to the scope of protection of the utility model.
[0048] It should be noted that the shock absorber is a key component of high-speed trains, and its damping force characteristics play a key role in the smoothness of high-speed train operation. The rubber joint 23 is a key component connecting the shock absorber and the locomotive bogie. Its symmetry with the shock absorber's suspension ring 22 and the force used for press fitting play a vital role in the dynamic damping characteristics of the shock absorber. Figure 19-21 As shown in the figure, there are respectively a shock absorber 9 for high-speed trains, a rubber joint 23 connecting the shock absorber, and a technical requirement assembly diagram for the rubber joint 23 to be pressed into the shock absorber 9. At present, there are many types of shock absorbers, and each type of shock absorber has different corresponding rings and rubber joints, and the required force value for press-fitting is also different; some shock absorber rubber joints require a certain installation angle after press-fitting, such as Fig. 22 Therefore, during the press-fitting process, the rubber joint needs to meet certain technical requirements such as a certain force value, the symmetry of the rubber joint installation hole to the lifting ring, and a certain installation angle.
[0049] Therefore, this embodiment provides a special device for press-fitting the rubber joints of high-speed train shock absorbers. Figure 1-18 A specific description is given of a special device for press-fitting rubber joints of a high-speed train shock absorber according to an embodiment of the utility model.
[0050] like Figure 1-18 As shown, according to an embodiment of the utility model, a method for reducing the speed of a high-speed train is provided.
[0051] vibrator
[0052] A special device for pressing rubber joints, comprising a fuselage 1, a positioning seat 21, a bracket 8 and a pressing mechanism 2, wherein a workbench 101 is provided on the fuselage 1; the positioning seat 21 is installed on the workbench 101, and a positioning hole 211 is provided on the positioning seat 21 for positioning a lifting ring 22 of a high-speed train shock absorber 9; the bracket 8 is installed on the workbench 101 and is located on one side of the positioning seat 21, and is used to support the shock absorber 9; the pressing mechanism 2, the pressing mechanism 2 is installed on the fuselage 1 and is located above the positioning seat 21, and a pressing head 24 is provided on the pressing mechanism 2, and the pressing head 24 can move up and down, and the head of the pressing head 24 is used to press the rubber joint 23 into the lifting ring 22 located in the positioning hole 211, and the head of the pressing head 24 is provided with a positioning groove 241, and during press-fitting, the head of the rubber joint 23 is embedded in the positioning groove 241, and the head surface of the pressing head 24 presses the joint top surface of the rubber joint 23.
[0053] Here, the specific structure of the fuselage 1 may be the structure shown in the drawings of this embodiment, or may be a structure suitable for implementing the scheme of this embodiment, and no specific limitation is made here.
[0054] In one embodiment, it also includes a control system, which includes a power switch 3, a touch screen controller 4, an emergency stop switch 5, a pressure regulating valve 6 and a pressure gauge 7 arranged at the front of the fuselage 1, and the control system is used to control the operation of the pressing mechanism 2.
[0055] In one embodiment, Figure 2-Figure 4 As shown, the press-fitting mechanism 2 includes a hydraulic cylinder 18 and a piston rod 16 connected to the hydraulic cylinder 18. The hydraulic cylinder 18 is fixed on the fuselage 1. The pressure head 24 is connected to the head of the piston rod 16. The piston rod 16 is driven up and down by the hydraulic cylinder 18, thereby driving the pressure head 24 to move up and down. In this way, the up and down movement of the pressure head 24 is achieved, and it is convenient to control the pressure head 24 to press the rubber joint 23. Here, the hydraulic cylinder 18 can also be replaced by a driving motor, and the piston rod 16 can be replaced by a ball screw, thereby realizing the up and down movement control of the pressure head 24. Of course, it can also be achieved by other solutions, which will not be described in detail here.
[0056] In one embodiment, Figure 2-Figure 4As shown, the press-fitting mechanism 2 further includes a connector 14 and a scale connecting shaft 26, the upper end of the connector 14 is connected to the head of the piston rod 16, the lower end of the connector 14 is connected to the upper end of the scale connecting shaft 26, and the lower end of the scale connecting shaft 26 is connected to the upper end of the pressing head 24. Thus, the piston rod 16 and the pressing head 24 are connected through the connector 14 and the scale connecting shaft 26, and the rotation angle of the pressing head 24 can be controlled by setting the scale connecting shaft 26, and the installation angle of the rubber joint 23 and the hanging ring 22 can be accurately controlled by adjusting the scale connecting shaft 26.
[0057] In one embodiment, Figure 2-Figure 4 As shown, the pressing mechanism 2 also includes a cylindrical guide rail 10, a movable slide 11, a pressure cover 13 and a connecting plate 27. The cylindrical guide rail 10 is vertically arranged and fixed on the fuselage 1. The movable slide 11 can be installed on the cylindrical guide rail 10 so as to slide up and down along the cylindrical guide rail 10. The pressure cover 13 is fixed to the upper end of the movable slide 11. The connecting plate 27 is fixed to the lower end of the movable slide 11. The lower end of the connector 14 is fixed to the pressure cover 13. The upper end of the scale connecting shaft 26 is fixed to the connecting plate 27. Thus, through the cooperation of the cylindrical guide rail 10 and the movable slide 11, the up and down movement of the pressure head 24 is made more linear and stable, thereby improving the accuracy of the pressing. Through the arrangement of the pressure cover 13 and the connecting plate 27, it is convenient to fix the connector 14 and the scale connecting shaft 26 on the movable slide 11. It should be noted that the specific structure and assembly relationship of each component can be as follows. Figure 5 , Figure 6 , Figure 8-Figure 18 As shown, no further elaboration is given here.
[0058] In one embodiment, Figure 3 As shown, a linear bearing 12 is also provided on the cylindrical guide rail 10, and the movable slide plate 11 is mounted on the linear bearing 12. Thus, the movement of the movable slide plate 11 can be made smoother, and the precision of press fitting can be improved.
[0059] In one embodiment, Figure 3 As shown, the press-fitting mechanism 2 further includes a top plate 17 and a bottom plate 19, the top plate 17 is fixed to the upper part of the fuselage 1, the bottom plate 19 is fixed to the workbench 101, the positioning seat 21 and the bracket 8 are both fixed to the bottom plate 19, the lower end of the cylindrical guide rail 10 is fixed to the bottom plate 19, the upper end of the cylindrical guide rail 10 is fixed to the top plate 17, and the hydraulic cylinder 18 is fixed to the top plate 17. This can enhance the stability of the entire device and facilitate the installation of various components, and the press-fitting mechanism 2 is fixed to the fuselage 1.
[0060] Optionally, the piston rod 16 is fixedly connected to the connector 14 via a locking nut 15, the connecting plate 27 and the gland are fixed to the movable slide 11 via screws, the connector 14 is pressed against the gland 13, and the connector 14 is connected to the movable slide 11 via the gland 13, the scale connecting shaft 26 is connected to the connecting plate 27 via screws, the pressure head 24 is inserted into the scale connecting shaft 26, and the fastening connection between the pressure head 24 and the scale connecting shaft 26 is achieved by tightening the fixing handle 25. The bottom plate 19 is connected to the workbench 101 of the fuselage 11 via screws, and the positioning seat 21 is connected to the bottom plate 19 via the knob plunger 20. During press-fitting, the rubber joint 23 is installed on the pressure head 24, and the head of the rubber joint 23 is embedded in the positioning groove 241 of the pressure head 24. Under the driving force of the hydraulic cylinder 18, the press-fitting mechanism 2 realizes the cycle of rapid downward movement, slow downward movement and rapid upward movement of the piston rod 16 through the control action of the control valve.
[0061] In one embodiment, Figure 7 As shown, the bracket 8 includes a slide rail 81 and a bracket, a part of the slide rail 81 is fixed on the bottom plate 19, and the other part extends out of the bottom plate 19, and the bracket includes a sliding seat 82, a first support portion 83 and a second support portion 84, and the sliding seat 82 can be installed on the slide rail 81 movably along the slide rail 81, the first support portion 83 and the second support portion 84 are symmetrically installed on the top of the sliding seat 82, and a bracket for supporting the shock absorber 9 is formed between the first support portion 83 and the second support portion 84. Therefore, when the suspension ring 22 of the shock absorber 9 is positioned on the positioning seat 21, the shock absorber 9 can be placed in the drag groove to achieve support, and then the shock absorber 9 will not move when the rubber joint 23 is pressed, so as to achieve press-fitting accuracy and efficiency.
[0062] In one embodiment, a sidewall of the positioning seat 21 is provided with an avoidance groove 212, and when the lifting ring 22 of the shock absorber 9 is positioned on the positioning seat 21, the avoidance groove 212 is used to avoid the shock absorber 9. Therefore, when the lifting ring 22 of the shock absorber 9 is positioned on the positioning seat 21, one end of the shock absorber 9 on which the rubber joint 23 is installed can be placed horizontally, and the positioning seat 21 will not interfere with the shock absorber 9, thereby making the shock absorber 9 in a horizontal state during press-fitting, thereby improving press-fitting efficiency and precision.
[0063] In a specific example, the press-fitting process of a rubber joint 23 may be as follows:
[0064] Turn on the power switch 3, start the machine, observe the reading of the pressure gauge 7 to understand the current system pressure value of the machine, and check whether the process requirements of the pressure value of the rubber joint 23 of the different types of shock absorbers 9 can be met. If not, turn the knob of the pressure regulating valve 6 to adjust the system pressure to the required pressure range. Place the shock absorber 9 on the bracket 8, and the lifting ring 22 in the positioning hole 211 of the positioning seat 21, so that the lower end face of the lifting ring 22 is close to the step surface of the positioning hole 211 of the positioning seat 21. The rubber joint 23 is placed in the mounting hole of the pressure head 24. Start the touch screen controller 4, click the current automatic key, and the machine tool piston rod 16 moves down quickly according to the set program, and starts to move down slowly when the rubber joint 23 is 5mm away from the upper end face of the lifting ring 22. After moving down to the set position, the piston rod 16 rises quickly to complete a press. When there is a requirement for the installation angle between the rubber joint 23 and the hanging ring 22, it is only necessary to rotate the scale connecting shaft 26 by a certain degree as required, and the angle requirement between the rubber joint 23 and the hanging ring 22 can be ensured during press-fitting.
[0065] Furthermore, the special equipment of this embodiment realizes automation of the machine tool operation process, and the rubber joint pressing force can be adjusted and controlled according to the force requirements of different shock absorber types; the rubber joint pressing depth can be adjusted and controlled according to different shock absorber types through displacement sensors, and the size is stable, which can fully meet the symmetry requirements of the rubber joint mounting hole to the hanging ring; for shock absorbers with installation angle requirements between the rubber joint and the hanging ring, this can be achieved by rotating the scale connecting shaft. A technical problem in the manufacturing and assembly process of high-speed train shock absorbers has been solved.
[0066] Therefore, the special equipment for pressing the rubber joints of shock absorbers for high-speed trains of the utility model solves the technical problems in the prior related technologies such as excessive pressing force during the pressing of the rubber joints of shock absorbers, resulting in damage to the rubber joints; excessive symmetry of the rubber joint mounting holes to the lifting rings; large errors in the mounting angles due to visual inspection; low production efficiency, which seriously affects production capacity; poor pressing accuracy and high labor intensity. It improves work efficiency, realizes the automation of the pressing of rubber joints and lifting rings, accurately controls the pressing accuracy of the rubber joints and lifting rings, ensures the qualified rate of the pressing of rubber joints and lifting rings, and improves product quality at the same time.
[0067] In the description of the embodiments of the present invention, it needs to be understood that the terms "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the embodiments of the present invention.
[0068] In addition, the terms "first" and "another" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present utility model, "multiple" and "several" mean at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0069] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral one; it can be a mechanical connection, an electrical connection, or communication with each other; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0070] In the description of this specification, the description with reference to the terms "one embodiment", "one example", etc. means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.
[0071] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in the field can change, modify, replace and modify the above embodiments within the scope of the present invention.
[0072] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A special device for press-fitting rubber joints of high-speed train shock absorbers, characterized in that: include: A fuselage, wherein a workbench is provided on the fuselage; A positioning seat, the positioning seat is installed on the workbench, and a positioning hole is provided on the positioning seat for positioning the lifting ring of the high-speed train shock absorber; A bracket, the bracket is installed on the workbench and located at one side of the positioning seat, and is used to support the shock absorber; A press-fitting mechanism, which is installed on the fuselage and located above the positioning seat. A pressing head is provided on the press-fitting mechanism, and the pressing head can move up and down. The head of the pressing head is used to press-fit the rubber joint into the hanging ring located in the positioning hole. The head of the pressing head is provided with a positioning groove. During press-fitting, the head of the rubber joint is embedded in the positioning groove, and the head surface of the pressing head presses the joint top surface of the rubber joint.
2. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 1 is characterized in that: The pressing mechanism includes a hydraulic cylinder and a piston rod connected to the hydraulic cylinder. The hydraulic cylinder is fixed to the machine body. The pressing head is connected to the head of the piston rod. The piston rod is driven up and down by the hydraulic cylinder, thereby driving the pressing head to move up and down.
3. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 2 is characterized in that: The pressing mechanism also includes a connecting head and a scale connecting shaft, the upper end of the connecting head is connected to the head of the piston rod, the lower end of the connecting head is connected to the upper end of the scale connecting shaft, and the lower end of the scale connecting shaft is connected to the upper end of the pressing head.
4. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 3 is characterized in that: The pressing mechanism also includes a cylindrical guide rail, a movable slide, a pressure cover and a connecting plate. The cylindrical guide rail is vertically arranged and fixed on the fuselage. The movable slide can be installed on the cylindrical guide rail so as to slide up and down along the cylindrical guide rail. The pressure cover is fixed to the upper end of the movable slide, the connecting plate is fixed to the lower end of the movable slide, the lower end of the connecting head is fixed to the pressure cover, and the upper end of the scale connecting shaft is fixed to the connecting plate.
5. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 4 is characterized in that: A linear bearing is also provided on the cylindrical guide rail, and the movable slide plate is installed on the linear bearing.
6. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 4 is characterized in that: The pressing mechanism also includes a top plate and a bottom plate, the top plate is fixed to the upper part of the fuselage, the bottom plate is fixed to the workbench, the positioning seat and the bracket are both fixed to the bottom plate, the lower end of the cylindrical guide rail is fixed to the bottom plate, the upper end of the cylindrical guide rail is fixed to the top plate, and the hydraulic cylinder is fixed to the top plate.
7. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 4 is characterized in that: The piston rod and the connecting head are fixedly connected by a locking nut, the connecting head and the pressure cover are pressed together, the connecting disk and the pressure cover are fixed to the movable slide by screws, the scale connecting shaft is connected to the connecting disk by screws, and the pressure head is inserted into the scale connecting shaft and is fastened by a fixed handle.
8. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 1 is characterized in that: It also includes a control system, which includes a power switch, a touch screen controller, an emergency stop switch, a pressure regulating valve and a pressure gauge arranged at the front of the fuselage, and the control system is used to control the operation of the pressing mechanism.
9. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 6, characterized in that: The bracket includes a slide rail and a bracket, a portion of the slide rail is fixed to the base plate, and the other portion extends out of the base plate, the bracket includes a sliding seat, a first support portion and a second support portion, the sliding seat can be installed on the slide rail movably along the slide rail, the first support portion and the second support portion are symmetrically installed on the top of the sliding seat, and a bracket for supporting the shock absorber is formed between the first support portion and the second support portion.
10. The special equipment for press-fitting rubber joints of high-speed train shock absorbers according to claim 1, characterized in that: An avoidance groove is cut on the side wall of the positioning seat. When the suspension ring of the shock absorber is positioned on the positioning seat, the avoidance groove is used to avoid the shock absorber.
