GIS isolation switch assembly production system

Abstract

The utility model relates to the technical field of special equipment specially suitable for manufacturing electric switches, in particular to a GIS (Gas Insulated Switchgear) isolating switch assembly production system, which comprises an insulation basin module split charging unit, an opening and closing component split charging unit, a shell overturning assembly unit and a multifunctional manipulator, the insulation basin module subpackaging unit comprises an insulation basin module subpackaging workbench and a first transfer workbench, and the opening and closing component subpackaging unit comprises an opening and closing component subpackaging workbench and a second transfer workbench. The first transfer workbench is used for conveying workpieces between the taking and placing area of the multifunctional mechanical arm and the insulation basin module split charging workbench, and the second transfer workbench is used for conveying the workpieces between the taking and placing area of the multifunctional mechanical arm and the opening and closing component split charging workbench. The shell overturning and assembling unit is arranged in the taking and placing area of the multifunctional mechanical arm so that the multifunctional mechanical arm can grab the component to be assembled with the shell, the assembling process is intelligent, the assembling efficiency is improved, and the production cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of special equipment specially suitable for manufacturing electric switches, in particular to an assembly production system for GIS isolating switches. Background Art

[0002] GIS (Gas Insulated Switchgear) consists of circuit breakers, disconnectors, grounding switches, transformers, lightning arresters, busbars, connectors and outgoing line terminals. Compared with conventional open substations, GIS has the advantages of compact structure, small footprint, high reliability, flexible configuration, convenient installation, strong safety, strong environmental adaptability and low maintenance workload, so it is widely used in power systems.

[0003] In the existing GIS, after the circuit breaker and disconnector are assembled, they are tested for operation separately, and then assembled with the current transformer into the entire GIS module, followed by airtightness and withstand voltage tests. The traditional disconnector assembly process mainly includes the assembly of the insulating basin module (i.e. the assembly of the movable module and the fixed module), the assembly of the opening and closing part of the grounding switch, the assembly of the opening and closing part of the fast switch, and the installation of the above assembled unit modules into the disconnector housing. In the assembly process of these unit modules, the distribution of parts is mainly completed by human wire rod vehicles and forklifts, and the transfer between processes is completed by cranes. The methods of material distribution and transfer between processes are backward and inefficient; the workshop produces in batches and stalls, with many work-in-progress and long production cycles; the assembly work is completed manually, and the parts and tools are not fixed and positioned. There are many invalid actions during the operation, and the labor intensity is high; the movable and fixed assembly of the disconnector requires high operator proficiency, and requires cranes and manual labor to work together. Poor coordination and cooperation can easily cause bumps and foreign matter.

[0004] Therefore, at the current stage, the assembly processes of GIS disconnectors mainly rely on traditional cranes and manual labor, with low assembly efficiency and high labor intensity. It is necessary to change the assembly method of GIS disconnectors and design a relatively automated disconnector intelligent assembly production system. Utility Model Content

[0005] The utility model aims to provide a GIS isolating switch assembly production system, which is used to solve the problems that the existing GIS isolating switch assembly processes mainly rely on traditional cranes and manual labor, with low assembly efficiency and high labor intensity.

[0006] The utility model discloses a GIS isolating switch assembly production system adopts the following technical scheme: a GIS isolating switch assembly production system, comprising an insulating basin module subassembly unit, an opening and closing component subassembly unit, a shell flip assembly unit and a multifunctional manipulator, wherein the insulating basin module subassembly unit comprises an insulating basin module subassembly workbench and a first transfer workbench, the opening and closing component subassembly unit comprises an opening and closing component subassembly workbench and a second transfer workbench, the first transfer workbench is arranged between the multifunctional manipulator and the insulating basin module subassembly workbench to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator and the insulating basin module subassembly workbench, the second transfer workbench is arranged between the multifunctional manipulator and the opening and closing component subassembly workbench to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator and the opening and closing component subassembly workbench, and the shell flip assembly unit is arranged in the pick-up and placement area of ​​the multifunctional manipulator for the multifunctional manipulator to grab components and the shell for assembly.

[0007] Furthermore, the insulating basin module subassembly workbench includes a movable module subassembly station and a fixed module subassembly station, and the movable module subassembly station and the fixed module subassembly station are respectively located on both sides of the first transfer workbench.

[0008] Furthermore, the opening and closing component subassembly workbench comprises a grounded opening and closing subassembly station and a rapid opening and closing subassembly station, and the grounded opening and closing subassembly station and the rapid opening and closing subassembly station are respectively located on both sides of the second transfer workbench.

[0009] Furthermore, the insulating basin module subassembly workbench includes a movable module subassembly station and a fixed module subassembly station, the opening and closing part subassembly workbench includes a grounded opening and closing subassembly station and a quick opening and closing subassembly station, the movable module subassembly station, the fixed module subassembly station, the grounded opening and closing subassembly station and the quick opening and closing subassembly station are arranged side by side along a certain straight line direction, the first and second transfer workbenches both extend in a direction perpendicular to the certain straight line, the movable module subassembly station and the fixed module subassembly station are respectively located on both sides of the first transfer workbench, the grounded opening and closing subassembly station and the quick opening and closing subassembly station are respectively located on both sides of the second transfer workbench, and the multifunctional manipulator is provided with a movable base, and is movably arranged on the movable base along a direction parallel to the certain straight line.

[0010] Furthermore, the insulating basin module subassembly unit includes an insulating basin storage station, which is arranged at one end of the movable base close to the first transfer workbench, so that the multifunctional manipulator can grab the insulating basin from the insulating basin storage station and place it on the first transfer workbench.

[0011] Furthermore, the GIS isolating switch assembly production system also includes a subassembly crane located at the movable module subassembly station, the fixed module subassembly station, the grounding switch subassembly station and the rapid opening and closing subassembly station, facing away from the multifunctional manipulator. The subassembly crane has a traveling guide rail extending in a direction parallel to the moving direction of the multifunctional manipulator and has a subassembly lifting unit moving in a direction perpendicular to the certain straight line. A subassembly AGV material docking station is provided below the subassembly crane corresponding to the movable module subassembly station, the fixed module subassembly station, the grounding switch subassembly station and the rapid opening and closing subassembly station.

[0012] Furthermore, the shell flip assembly unit is arranged at one end of the multifunctional manipulator facing away from the insulating basin storage station.

[0013] Furthermore, the GIS isolating switch assembly production system also includes a finished product offline position arranged at one end of the multifunctional manipulator facing away from the insulating basin storage station and close to the movable module assembly station, the fixed module assembly station, the grounding switch assembly station and the quick switch assembly station. The GIS isolating switch assembly production system includes a shell flip assembly unit and a finished product crane above the finished product offline position, the finished product crane having a traveling guide rail extending in a direction perpendicular to the moving direction of the multifunctional manipulator and having a shell lifting unit moving in a direction parallel to the certain straight line.

[0014] Furthermore, a third transfer workbench is provided between the insulating basin module subassembly workbench and the opening and closing part subassembly workbench.

[0015] Furthermore, a glue gun is provided on the clamping jaws of the multifunctional manipulator.

[0016] The GIS isolating switch assembly production system of the utility model is a newly designed GIS isolating switch assembly production system. The beneficial effects of the GIS isolating switch assembly production system of the utility model are: the multifunctional manipulator can be used to adjust the posture of heavy parts during the assembly of the insulating basin module subassembly unit and the opening and closing component subassembly unit. At the same time, the multifunctional manipulator cooperates with the transfer workbench to realize the multifunctional manipulator to grab the unit modules of the insulating basin module subassembly unit and the opening and closing component subassembly unit after the assembly is completed, and assemble them with the isolating switch shell at the shell flip unit. The assembly operation of each unit partition is more convenient and orderly, and each unit cooperates with the multifunctional manipulator to save labor costs. Compared with the traditional assembly method as a whole, the isolating switch assembly production line has the characteristics of automation, intelligence and accuracy, which improves assembly efficiency, breaks through the production capacity bottleneck and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1It is a structural schematic diagram of an embodiment of a GIS disconnect switch assembly production system of the utility model.

[0018] In the figure: 1. Movable module subassembly station; 2. Subassembly AGV material docking station; 3. Fixed module subassembly station; 4. Grounding switch subassembly station; 5. Quick switch subassembly station; 6. Shell cache station; 7. Finished product off-line station; 8. Manual assisted assembly station; 9. Shell translation and turning table; 10. Fully automatic assembly station; 11. Multifunctional manipulator; 12. Insulated basin AGV material docking station; 13. Transfer workbench. DETAILED DESCRIPTION

[0019] The features and performance of the present invention are further described in detail below in conjunction with the embodiments.

[0020] First, the technical solution of the utility model is generally described as follows:

[0021] GIS includes components such as circuit breakers, disconnectors, grounding switches, transformers, lightning arresters, busbars, connectors and outgoing line terminals. The existing GIS is generally assembled by completing the internal assembly of circuit breakers and disconnectors, and then conducting operation tests separately, and then assembling them with current transformers to form the entire GIS module, followed by airtightness and withstand voltage tests.

[0022] The utility model is based on the assembly process of the GIS disconnector, specifically the assembly of the insulating basin module (i.e. the assembly of the movable module and the fixed module), the assembly of the opening and closing part of the grounding switch, the assembly of the opening and closing part of the rapid switch, and the installation of the above assembled unit modules into the disconnector housing. Traditionally, the assembly of these unit modules mainly relies on manual work, the parts transportation method is backward, the assembly work is done manually, the labor intensity is high, the production cycle is long, and the production efficiency is low. The distribution of parts is mainly completed by human wire rod vehicles and forklifts, the transportation between processes is completed by cranes, the assembly work is completed manually, the parts and tools are not fixed and positioned, there are many invalid actions during the operation, and the labor intensity is high. Therefore, the entire assembly process is inefficient and appears chaotic, resulting in a long production cycle. Many assembly processes require cranes and manual work to work together. Poor coordination and cooperation can easily cause bumps, and the labor intensity of personnel is high.

[0023] Based on the above problems, the utility model designs a GIS isolating switch assembly production system according to the specific assembly method of the isolating switch, and specifically adopts the following technical solutions: the GIS isolating switch assembly production system of the utility model includes an insulating basin module subassembly unit, an opening and closing component subassembly unit, a shell flip assembly unit and a multifunctional manipulator, so that the insulating basin, the opening and closing component and the shell division unit are assembled so that the entire production system is in order. Specifically, the insulating basin module subassembly unit includes an insulating basin module subassembly workbench and a first transfer workbench. The first transfer workbench is arranged between the multifunctional manipulator and the insulating basin module subassembly workbench. The transfer workbench realizes the transfer of workpieces between the pick-and-place area of ​​the multifunctional manipulator and the insulating basin module subassembly workbench, so as to realize the convenience of later assembly of insulating basin parts. The opening and closing component subassembly unit includes an opening and closing component subassembly workbench and a second transfer workbench. The second transfer workbench is arranged between the multifunctional manipulator and the opening and closing part subassembly workbench. The second transfer workbench realizes the transfer of workpieces between the pick-and-place area of ​​the multifunctional manipulator and the opening and closing component subassembly workbench, so as to realize the convenience of later assembly of opening and closing components. The shell flip assembly unit is arranged in the pick-and-place area of ​​the multifunctional manipulator for the multifunctional manipulator to grab the parts and the shell for assembly. The multifunctional manipulator can free up some manpower, and the assembly operation of each unit partition is more convenient and orderly, so that the isolating switch assembly production line has the characteristics of automation, intelligence, and accuracy, and improves assembly efficiency.

[0024] Specific embodiment of the GIS disconnector assembly production system of the utility model:

[0025] In order to more clearly illustrate the structure and application scenarios of the GIS isolating switch assembly production system, this embodiment is described in detail using the GIS isolating switch assembly production system and the components of the GIS isolating switch when used in conjunction with each other.

[0026] The structural schematic diagram of the GIS isolating switch assembly production system of the utility model is as follows Figure 1 As shown, a GIS isolating switch assembly production system, the whole production system is arranged in a rectangular shape, including an insulating basin module subassembly unit, an opening and closing component subassembly unit, a shell flip assembly unit and a multifunctional manipulator 11. The GIS isolating switch assembly production system includes a full-automatic assembly station 10, and the multifunctional manipulator 11 is assembled on the full-automatic assembly station 10. The insulating basin module subassembly unit, the opening and closing component subassembly unit and the shell flip assembly unit are arranged on the side around the full-automatic assembly station 10, so that the multifunctional manipulator 11 is easy to grasp or assemble, so as to realize assembly over a shorter distance and improve assembly efficiency.

[0027] The insulating basin module subassembly unit includes an insulating basin module subassembly workbench and a first transfer workbench. The insulating basin module subassembly workbench is used by operators to install the concave side conductor of the insulating basin. The first transfer workbench is arranged between the multifunctional manipulator 11 and the insulating basin module subassembly workbench. The first transfer workbench is used to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator 11 and the insulating basin module subassembly workbench.

[0028] Since the insulating basin module subassembly unit needs to assemble the movable part module and the fixed part module, the assembly of the movable part module and the fixed part module can be placed on one subassembly station to save floor space. However, it is easy for operators to be confused or make assembly errors during assembly in this way. Preferably, in this embodiment, the insulating basin module subassembly workbench includes a movable part module subassembly station 1 and a fixed part module subassembly station 3, and the movable part module subassembly station 1 and the fixed part module subassembly station 3 are respectively located on both sides of the first transfer workbench. In this way, the movable part module and the fixed part module are assembled at the movable part module subassembly station 1 and the fixed part module subassembly station 3, respectively, so that the workbench is arranged in an orderly manner, the operator operation is simple, the error rate is reduced, and the movable part module subassembly station 1 and the fixed part module subassembly station 3 can share the first transfer workbench to save costs and improve overall work efficiency.

[0029] The opening and closing component assembly unit includes an opening and closing component assembly workbench and a second transfer workbench. The opening and closing component assembly workbench is used by operators to assemble grounded opening and closing mechanisms and quick opening and closing mechanisms. The second transfer workbench is arranged between the multifunctional manipulator 11 and the opening and closing part assembly workbench to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator 11 and the opening and closing component assembly workbench.

[0030] Since the subassembly of the opening and closing components requires the subassembly of the grounding opening and closing mechanism and the rapid opening and closing mechanism, the subassembly of the grounding opening and closing mechanism and the rapid opening and closing mechanism is placed on one subassembly station to save floor space, but this method is easy to confuse operators or assembly errors during assembly. Preferably, the opening and closing component subassembly workbench includes a grounding opening and closing subassembly station 4 and a rapid opening and closing subassembly station 5, and the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 are respectively located on both sides of the second transfer workbench. In this way, the subassembly of the grounding opening and closing mechanism and the rapid opening and closing mechanism are assembled at their respective subassembly stations, which makes it more convenient for personnel to operate, and the workpieces are arranged in order. The grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 can also share the second transfer workbench to save costs and improve overall work efficiency.

[0031] The insulating basin module subassembly workbench and the opening and closing part subassembly workbench can be arranged at different positions of the production system according to needs, as long as it is convenient for the multifunctional manipulator 11 to operate. In order to achieve the compactness of the structure and the convenience of operation of the multifunctional manipulator 11, the present embodiment is based on the scheme that the insulating basin module subassembly workbench includes a movable module subassembly station 1 and a fixed module subassembly station 3, and the opening and closing part subassembly workbench includes a grounded opening and closing subassembly station 4 and a fast opening and closing subassembly station 5. The movable module subassembly station 1, the fixed module subassembly station 3, the grounded opening and closing subassembly station 4 and the fast opening and closing subassembly station 5 are arranged side by side along a certain straight line, and the first transfer workbench and the second transfer workbench both extend in a direction perpendicular to the certain straight line. In this way, the distances between the multifunctional manipulator 11 and the corresponding transfer workbench 13 and the subassembly stations are close, which makes the corresponding operation more convenient and the work efficiency higher, and the overall structure of this arrangement is more compact.

[0032] If the multifunctional manipulator 11 has a longer robotic arm, it can ensure the grasping and placement of various components. The multifunctional manipulator 11 can be fixedly set at the fully automatic assembly station 10, but based on the above-mentioned movable module subassembly station 1, fixed module subassembly station 3, grounded opening and closing subassembly station 4 and quick opening and closing subassembly station 5 are arranged side by side, in order to make the operation of the multifunctional manipulator 11 more convenient, there is no need to set a too long robotic arm. Preferably, the multifunctional manipulator 11 is provided with a movable base, and the multifunctional manipulator 11 is movably set on the movable base in a direction parallel to the certain straight line. In this way, when it is necessary to grasp or place components on each station, it moves along the movable base to the corresponding subassembly station, which effectively shortens the operation path of the multifunctional manipulator 11, makes the multifunctional manipulator 11 closer to the position of each component, and ensures a better grasping effect.

[0033] Specifically, the movable module subassembly station 1, the fixed module subassembly station 3, the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 are arranged in sequence, the movable module subassembly station 1 and the fixed module subassembly station 3 are respectively located on both sides of the first transfer workbench, the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 are respectively located on both sides of the second transfer workbench, in order to improve the working efficiency of the multifunctional manipulator 11, preferably, a third transfer workbench is also provided between the fixed module subassembly station 3 and the grounding opening and closing subassembly station 4, and the movable module subassembly station 1 and the fixed module subassembly station 3 can transfer parts through the first transfer workbench and the third mobile workbench respectively. Of course, in other embodiments, if the positions of the subassembly stations are arranged differently, the third transfer workbench only needs to be provided between the insulating basin module subassembly station and the opening and closing part subassembly station.

[0034] When the insulating basin is being sub-packed for the movable part module and the fixed part module, in order to make the operation more automated, there is no need to manually carry the insulating basin. Preferably, the insulating basin module sub-packaging unit includes an insulating basin storage station, which is arranged at one end of the movable base close to the first transfer workbench, and the insulating basin storage station is provided with an insulating basin AGV material docking station 12. In this way, the insulating basin can be grabbed from the insulating basin storage station by the multifunctional manipulator 11 and placed on the first transfer workbench, and the insulating basin storage station is close to the first transfer workbench, so that the multifunctional manipulator 11 is easy to operate.

[0035] When faced with larger parts, such as grounding switch mechanisms and quick opening and closing mechanisms, it is time-consuming and laborious to move the grounding switch mechanisms and quick opening and closing mechanisms to the grounding switch subassembly station 4 and the quick opening and closing subassembly station 5 by manpower. Therefore, in order to further realize automation and make the operation more convenient, preferably, the GIS isolating switch assembly production system also includes a subassembly crane at the movable module subassembly station 1, the fixed module subassembly station 3, the grounding switch subassembly station 4 and the quick opening and closing subassembly station 5, which is away from the multifunctional manipulator 11. The subassembly crane has a traveling guide rail extending in a direction parallel to the moving direction of the multifunctional manipulator 11 and has a subassembly lifting unit moving in a direction perpendicular to the straight line. A subassembly AGV material docking station 2 is provided below the subassembly crane corresponding to the movable module subassembly station 1, the fixed module subassembly station 3, the grounding switch subassembly station 4 and the quick opening and closing subassembly station 5.

[0036] The operators at the grounding switch and closing subassembly station 4 and the quick opening and closing subassembly station 5 can use the subassembly crane above to lift the switch and closing mechanism shell to the corresponding subassembly station, and the operators carry out subassembly of the grounding switch and closing mechanism and the quick opening and closing mechanism. After the subassembly is completed, the operators use the subassembly crane above the station to lift the grounding switch and closing mechanism and the quick opening and closing mechanism to the second transfer workbench, and the transfer workbench 13 transfers the subassembly completed grounding switch and closing mechanism and the quick opening and closing mechanism to the multifunctional manipulator 11 of the fully automatic assembly station 10, and the multifunctional manipulator 11 clamps the grounding switch and closing mechanism and the quick opening and closing mechanism for final assembly.

[0037] The shell flip assembly unit is arranged on the manually assisted assembly station 8, which is located in the pick-up and placement area of ​​the multifunctional manipulator 11. The shell flip assembly unit includes a shell translation flip table 9. The shell translation flip table 9 is used to flip the shell so that the multifunctional manipulator 11 can grab components and assemble them with the shell. Specifically, the shell flip assembly unit is arranged at one end of the multifunctional manipulator 11 that is away from the insulating basin storage station, so that the multifunctional manipulator 11 does not affect each other when operating in various directions on the circumference, and the structural layout is more reasonable.

[0038] The GIS disconnector assembly production system also includes a shell cache position 6 and a finished product offline position 7. In order to make the overall structure more compact and facilitate the material movement of the shell with the shell flip assembly unit, the shell cache position 6 and the finished product offline position 7 are arranged at one end of the multifunctional manipulator 11 facing away from the insulating basin storage station and close to the movable module subassembly station 1, the fixed module subassembly station 3, the grounding switch subassembly station 4 and the quick switch subassembly station 5.

[0039] In order to facilitate the convenient movement of the final finished product to the finished product offline position 7, preferably, the GIS disconnector assembly production system also includes a shell flip assembly unit and a finished product crane above the finished product offline position 7. The finished product crane has a walking guide rail extending in a direction perpendicular to the activity direction of the multifunctional manipulator 11 and has a shell lifting unit moving in a direction parallel to the certain straight line. The operator at the manually assisted assembly station 8 uses the finished product crane above the station to lift the finished disconnector to the finished product offline position 7.

[0040] In order to further realize intelligence, preferably, the multifunctional manipulator 11 has a gluing system, specifically, a gluing gun is arranged on the clamping jaws of the multifunctional manipulator 11. The multifunctional manipulator 11 uses the gluing gun integrated on the clamping jaws to automatically glue the movable flange and the fixed flange of the shell. The multifunctional manipulator 11 is also integrated with a visual system, which can detect the quality of gluing. After qualified detection, the next step is carried out to ensure the reliability of the gluing quality.

[0041] In this embodiment, the 21-inch touch screen integrated machines equipped with the movable module assembly station 1, the fixed module assembly station 3, the grounding switch assembly station 4 and the quick switch assembly station 5 are connected to the MES to display the product assembly information, assembly process, material information, and support online scanning of workpieces and order binding to complete quality traceability.

[0042] The GIS isolating switch assembly production system consists of three modules: logistics, assembly, and information. In this embodiment, the logistics module consists of an AGV system. The parts are placed on the parts transfer vehicle. After the operator clicks the call button as needed, the AGV receives the instruction, arrives under the transfer vehicle that needs to be delivered, lifts up the transfer vehicle and delivers it to the designated location according to the predetermined route, and then puts down the transfer vehicle to complete the delivery of the materials. The assembled isolating switch finished product is also delivered to the designated location of the exterior through the AGV according to the predetermined route, and then returns to the finished product offline position according to the predetermined route, waiting for the next finished isolating switch to be offline.

[0043] The assembly module has been introduced in the above-mentioned final assembly and subassembly stations. In this embodiment, when the subassembly-completed movable part module and fixed part module are moved to the fully automatic final assembly station 10 through the transfer workbench 13, the multifunctional manipulator 11 clamps the subassembly-completed movable part module, and simulates the installation trajectory of the movable part module by relying on the flexibility of the manipulator arm to automatically complete the installation of the movable part module. The multifunctional manipulator 11 clamps the subassembly-completed fixed part module and sends it into the disconnector housing. The fixed part module tightening device is started to tighten the fixed part module. The multifunctional manipulator 11 releases the clamping claw to complete the installation of the fixed part module. The housing translation and flipping table 9 automatically transfers the disconnector to the manual auxiliary final assembly station 8 to complete the remaining final assembly operations.

[0044] The information module includes three levels: management, control and execution. The management level is the main control console of the workshop's MES system, which is responsible for the order management of the entire workshop, production plan arrangement, working time summary, etc. The control level is the production line control center and the AGV control center. The production line control center is mainly responsible for production line process arrangement, progress control and production quality status monitoring. The AGV control center is mainly responsible for AGV scheduling control and operation monitoring. The execution level is the production line's workstation terminal and catering terminal. The workstation terminal is mainly responsible for work task prompts, quality traceability information entry, material calls and job file inquiries. The catering terminal is mainly responsible for material information inquiries, completeness confirmation and calling AGV to deliver materials.

[0045] When the GIS isolating switch assembly production system of the utility model transports and assembles the isolating switch, first the AGV vehicle loads the movable part insulation basin and the fixed part insulation basin and enters the insulation basin AGV material docking station 12, and the multifunctional manipulator 11 respectively clamps the movable part insulation basin and the fixed part insulation basin so that the concave side of the insulation basin faces upward, and then the movable part insulation basin and the fixed part insulation basin are respectively transported to the manual operation positions of the movable part module subassembly station 1 and the fixed part module subassembly station 3 through the tooling plate of the first transfer workbench. The operators at the movable part module subassembly station 1 and the fixed part module subassembly station 3 install the concave side conductor of the insulation basin, and after the installation is completed, the material is transferred to the operation area of ​​the multifunctional manipulator 11 of the fully automatic assembly station 10 through the first transfer workbench.

[0046] Then the multifunctional manipulator 11 grabs the insulating basin and turns it 180°, adjusts the insulating basin to the convex side facing up and places it on the tooling plate of the first transfer workbench, and slides the insulating basin through the first transfer workbench to transfer it to the manual operation position of the movable module subassembly station 1 and the fixed module subassembly station 3, and the operators of the movable module subassembly station 1 and the fixed module subassembly station 3 perform the subassembly of the movable module and the fixed module. After the subassembly is completed, the first transfer workbench transfers the subassembly completed movable module and fixed module to the working area of ​​the multifunctional manipulator 11 of the fully automatic assembly station 10, and the multifunctional manipulator 11 grabs the movable module and the fixed module for final assembly. Of course, when the first transfer workbench is in operation, the subassembly completed movable module and fixed module can also be transferred to the working area of ​​the multifunctional manipulator 11 of the fully automatic assembly station 10 through the third transfer workbench.

[0047] The AGV loaded with the opening and closing mechanism shell and other parts enters the AGV material docking station 2 for the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5. The operators of the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 use the subassembly crane above the station to lift the opening and closing mechanism shell to the corresponding subassembly station, and the operators carry out the subassembly of the grounding opening and closing mechanism and the rapid opening and closing mechanism. After the subassembly is completed, the operators of the grounding opening and closing subassembly station 4 and the rapid opening and closing subassembly station 5 use the subassembly crane above the station to lift the grounding opening and closing mechanism and the rapid opening and closing mechanism to the tooling plate of the second transfer workbench. The second transfer workbench transfers the subassembly completed grounding opening and closing mechanism and the rapid opening and closing mechanism to the working area of ​​the multifunctional manipulator 11 of the fully automatic assembly station 10. The multifunctional manipulator 11 clamps the grounding opening and closing mechanism and the rapid opening and closing mechanism for final assembly. Of course, when the second transfer workbench is in operation, the assembled grounding opening and closing mechanism and the quick opening and closing mechanism can also be transferred to the working area of ​​the multifunctional manipulator 11 of the full-automatic assembly station 10 through the third transfer workbench.

[0048] The AGV vehicle transfers the isolating switch housing to the housing buffer position 6 as required. At this time, the housing movable flange opening faces downward. After the operator at the manual assisted assembly station 8 inspects and processes the housing, the housing is hoisted onto the housing translation and flipping table 9 using the finished product crane above. The housing translation and flipping table 9 transfers the housing to the fully automatic assembly station 10 and flips the housing 180° so that the movable flange opening faces upward. The multifunctional manipulator 11 uses the glue gun on the clamping jaws to automatically glue the housing movable flange. The visual system on the multifunctional manipulator 11 detects the glue quality. After passing the inspection, the multifunctional manipulator 11 clamps the movable module on the first transfer workbench next to the movable module subassembly station 1 and sends it to the isolating switch housing.

[0049] The shell translation and flipping table 9 transfers the assembled disconnect switch shell to the manual assisted assembly station 8, where the operator tightens the connecting bolts of the movable module and loosens the clamps on the movable module. After completion, the shell translation and flipping table 9 returns to the fully automatic assembly station 10, and the multifunctional manipulator 11 places the clamps on the movable module on the clamp cache position. The multifunctional manipulator 11 uses the glue gun on the clamp to automatically glue the flange of the fixed module. After gluing, the visual system detects the quality of gluing. The multifunctional manipulator 11 clamps the fixed module on the transfer table 13 next to the fixed module subassembly station 3 and sends it into the disconnect switch shell. The fixed module tightening device is started to tighten the fixed module, and the multifunctional manipulator 11 releases the clamp.

[0050] The shell translation and flipping table 9 transfers the isolating switch to the manual auxiliary assembly station 8, and the operator of the manual auxiliary assembly station 8 tightens the connection bolts of the fixed part module. The shell translation and flipping table 9 flips the shell 90° so that the flange of the movable part module faces the side, and the operator of the manual auxiliary assembly station 8 completes the installation of the main shaft and insulating parts. The shell translation and flipping table 9 flips the shell 90° again so that the flange of the movable part module faces downward, and the operator of the manual auxiliary assembly station 8 completes the centering adjustment of the isolating switch break and the installation of the contact shield of the movable part module, and loosens the clamp on the fixed part module. After completion, the shell translation and flipping table 9 returns to the fully automatic assembly station 10, the fixed part module tightening device is withdrawn, and the multifunctional manipulator 11 places the clamp on the fixed part module on the clamp cache position.

[0051] The multifunctional manipulator 11 clamps the grounding switch mechanism on the transfer workbench 13 beside the grounding switch subassembly station 4 and sends it into the isolating switch housing. The grounding switch tightening device is started, tightens the grounding switch mechanism, and the multifunctional manipulator 11 releases the clamping claw. The multifunctional manipulator 11 clamps the fast switch mechanism on the transfer workbench 13 beside the fast switch subassembly station 5 and places it on the isolating switch. The housing translation and flipping table 9 transfers the isolating switch to the manual auxiliary assembly station 8. The operator of the manual auxiliary assembly station 8 tightens the connecting bolts of the grounding switch mechanism and the fast switch mechanism and completes the installation. After completion, the clamps of the grounding switch mechanism and the fast grounding switch mechanism are loosened, the housing translation and flipping table 9 returns to the fully automatic assembly station 10, the grounding switch tightening device is withdrawn, and the multifunctional manipulator 11 places the clamps on the grounding switch mechanism and the fast switch mechanism on the clamp cache position. The AGV transfers the finished product transfer vehicle to the finished product offline position 7. The operator at the manually assisted assembly station 8 uses the finished product crane above the station to lift the finished isolating switch onto the finished product transfer vehicle, which is then transferred to the designated location by the AGV. Finally, the isolating switch assembly operation is completed.

[0052] Through the above description of the specific embodiments of the GIS isolating switch assembly production system of the utility model, it can be seen that the GIS isolating switch assembly production system of the utility model is equipped with a multifunctional manipulator, an insulating basin module subassembly unit, an opening and closing component subassembly unit and a shell flip assembly unit. The multifunctional manipulator cooperates with each unit for assembly to realize the intelligent assembly of each component. The assembly operation of each unit is more convenient and orderly, and each unit cooperates with the multifunctional manipulator to save labor costs. Compared with the traditional assembly method as a whole, the isolating switch assembly production line has the characteristics of automation, intelligence and accuracy, which improves assembly efficiency, breaks through the production capacity bottleneck and reduces production costs.

[0053] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. The patent protection scope of the present invention shall be based on the claims. All equivalent structural changes made using the description and drawings of the present invention shall be included in the protection scope of the present invention.

Claims

1. A GIS disconnector assembly production system, characterized in that: It includes an insulating basin module subassembly unit, an opening and closing component subassembly unit, a shell flip assembly unit and a multifunctional manipulator. The insulating basin module subassembly unit includes an insulating basin module subassembly workbench and a first transfer workbench. The opening and closing component subassembly unit includes an opening and closing component subassembly workbench and a second transfer workbench. The first transfer workbench is arranged between the multifunctional manipulator and the insulating basin module subassembly workbench to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator and the insulating basin module subassembly workbench. The second transfer workbench is arranged between the multifunctional manipulator and the opening and closing component subassembly workbench to realize the transfer of workpieces between the pick-up and placement area of ​​the multifunctional manipulator and the opening and closing component subassembly workbench. The shell flip assembly unit is arranged in the pick-up and placement area of ​​the multifunctional manipulator so that the multifunctional manipulator can grab components and assemble the shell.

2. The GIS isolating switch assembly production system according to claim 1 is characterized in that: The insulating basin module subassembly workbench comprises a movable module subassembly station and a fixed module subassembly station, and the movable module subassembly station and the fixed module subassembly station are respectively located at two sides of the first transfer workbench.

3. The GIS isolating switch assembly production system according to claim 1 is characterized in that: The opening and closing component subassembly workbench comprises a grounded opening and closing subassembly station and a rapid opening and closing subassembly station, and the grounded opening and closing subassembly station and the rapid opening and closing subassembly station are respectively located on both sides of the second transfer workbench.

4. The GIS isolating switch assembly production system according to claim 1 is characterized in that: The insulating basin module subassembly workbench includes a movable module subassembly station and a fixed module subassembly station, the opening and closing part subassembly workbench includes a grounding opening and closing subassembly station and a rapid opening and closing subassembly station, the movable module subassembly station, the fixed module subassembly station, the grounding opening and closing subassembly station and the rapid opening and closing subassembly station are arranged side by side along a certain straight line direction, the first and second transfer workbenches both extend in a direction perpendicular to the certain straight line, the movable module subassembly station and the fixed module subassembly station are respectively located on both sides of the first transfer workbench, the grounding opening and closing subassembly station and the rapid opening and closing subassembly station are respectively located on both sides of the second transfer workbench, and the multifunctional manipulator is equipped with a movable base, and is movably arranged on the movable base along a direction parallel to the certain straight line.

5. The GIS isolating switch assembly production system according to claim 4 is characterized in that: The insulating basin module subassembly unit includes an insulating basin storage station, which is arranged at one end of the movable base close to the first transfer workbench so that the multifunctional manipulator can grab the insulating basin from the insulating basin storage station and place it on the first transfer workbench.

6. The GIS isolating switch assembly production system according to claim 4 is characterized in that: The GIS isolating switch assembly production system also includes a subassembly crane located at the movable module subassembly station, the fixed module subassembly station, the grounding switch subassembly station and the rapid opening and closing subassembly station, facing away from the multifunctional manipulator. The subassembly crane has a traveling guide rail extending in a direction parallel to the moving direction of the multifunctional manipulator and has a subassembly lifting unit moving in a direction perpendicular to the certain straight line. A subassembly AGV material docking station is provided below the subassembly crane corresponding to the movable module subassembly station, the fixed module subassembly station, the grounding switch subassembly station and the rapid opening and closing subassembly station.

7. The GIS disconnector assembly production system according to claim 5 or 6, characterized in that: The shell flip assembly unit is arranged at one end of the multifunctional manipulator facing away from the insulating basin storage station.

8. The GIS isolating switch assembly production system according to claim 7 is characterized in that: The GIS isolating switch assembly production system also includes a finished product unloading position which is arranged at one end of the multifunctional manipulator facing away from the insulating basin storage station and close to the movable module subassembly station, the fixed module subassembly station, the grounding switch subassembly station and the quick switch subassembly station. The GIS isolating switch assembly production system includes a shell flipping assembly unit and a finished product crane above the finished product unloading position. The finished product crane has a traveling guide rail extending in a direction perpendicular to the moving direction of the multifunctional manipulator and has a shell lifting unit which moves in a direction parallel to the certain straight line.

9. The GIS disconnector assembly production system according to claim 4, 5 or 6, characterized in that: A third transfer workbench is provided between the insulating basin module subassembly workbench and the opening and closing part subassembly workbench.

10. The GIS disconnector assembly production system according to any one of claims 1 to 6, characterized in that: The clamping jaws of the multifunctional manipulator are provided with a glue gun.

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