Carbon steel casting production polishing equipment

The carbon steel casting production and grinding device addresses the inefficiencies of manual clamping by using a clamping and adjusting mechanism with U-shaped plates and synchronous components, improving efficiency and stability for automated polishing.

CN222289666UActive Publication Date: 2025-01-03TURPAN HUAYANG CASTING CO LTD
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Patent Information

Application Number
CN202420780861.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-16
Publication Date
2025-01-03
Estimated Expiration
2034-04-16

AI Technical Summary

Technical Problem

Existing carbon steel casting production and polishing equipment requires manual clamping and fixing, which is cumbersome and reduces efficiency and labor intensity.

Method used

A carbon steel casting production and grinding device with a clamping and adjusting mechanism that includes U-shaped movable plates, connecting rods, and synchronous adjustment components to automate the clamping process, along with a matching grinding mechanism for efficient polishing.

Benefits of technology

Automated clamping and fixing process reduces labor intensity and increases production efficiency by simplifying the operation, enhancing the stability and practicality of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides carbon steel casting production polishing equipment which comprises a bottom plate, a clamping adjusting mechanism is installed on the bottom plate, and the clamping adjusting mechanism is used for clamping and fixing a carbon steel casting body to be polished; and a matched polishing mechanism is mounted on one side of the bottom plate and used for polishing the fixedly clamped to-be-polished carbon steel casting body. Through cooperative arrangement of all the structures, the carbon steel casting body to be polished can be conveniently clamped and fixed, the carbon steel casting body can be conveniently polished in the later period, meanwhile, operation is easy, and popularization is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field related to carbon steel casting production equipment, in particular to carbon steel casting production grinding equipment. Background Art

[0002] Carbon steel is an iron-carbon alloy with a carbon content of 0.0218% to 2.11%, also called carbon steel. It generally contains a small amount of silicon, manganese, sulfur, and phosphorus. Generally, the higher the carbon content in carbon steel, the greater the hardness and strength. Carbon steel castings need to be polished during production and processing, so carbon steel casting production and polishing equipment is needed;

[0003] After searching, the Chinese utility model application number is CN202223383967.1, the publication number is CN219026943U, and the name of the patent document is a carbon steel casting gate grinding machine, which includes a frame, a clamping mechanism and a forward movement mechanism. The grinding mechanism is installed on the top side wall of the frame, and a reciprocating mechanism is arranged between the forward movement mechanism and the clamping mechanism. The reciprocating mechanism includes two fixed plates, and a reciprocating screw is rotatably arranged between the two fixed plates. The outer wall transmission sleeve of the reciprocating screw is provided with a nut seat, and the nut seat is fixedly arranged with the clamping mechanism, and a driving motor connected to the reciprocating screw is fixedly arranged on the outer wall of one of the fixed plates;

[0004] Although the above patent document can realize the grinding of carbon steel castings, the carbon steel castings need to be clamped and fixed before grinding. When the carbon steel castings are clamped and fixed, the above patent adopts the method of manually rotating the driving screw clockwise to drive the moving clamp plate to move toward the other side baffle plate, and cooperates with it to clamp and fix the carbon steel castings. This is not only cumbersome to operate and increase the labor intensity of workers, but also greatly reduces the efficiency of later carbon steel casting production and grinding, thereby reducing the practicality of the overall device.

[0005] Therefore, based on the above problems, the present invention provides a carbon steel casting production grinding equipment. Utility Model Content

[0006] In view of the deficiencies in the prior art, the utility model provides a carbon steel casting production and grinding device, which solves the problems mentioned in the background technology.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] Carbon steel casting production and grinding equipment, including a base plate, on which a clamping and adjusting mechanism is installed, and the clamping and adjusting mechanism is used to clamp and fix the carbon steel casting body to be ground;

[0009] A matching grinding mechanism is installed on one side of the bottom plate, and the matching grinding mechanism is used to perform a grinding operation on the fixedly clamped carbon steel casting body to be ground.

[0010] Further, the clamping and adjusting mechanism comprises a fixed mounting plate, the fixed mounting plate is fixedly mounted on the top surface of the bottom plate, two U-shaped movable plates are slidably arranged on the fixed mounting plate, mounting connecting blocks are fixedly arranged on the opposite surfaces of the two U-shaped movable plates, clamping plates are fixedly arranged on the opposite surfaces of the two mounting connecting blocks, and the two clamping plates cooperate to clamp and fix the carbon steel casting body to be polished;

[0011] Each of the U-shaped movable plates is fixed with connecting blocks on both sides, and a matching connecting rod is slidably provided between two adjacent connecting blocks. The matching connecting rod located in the front is fixedly connected to the corresponding connecting block located on the left, and the matching connecting rod located in the rear is fixedly connected to the corresponding connecting block located on the right, and a synchronous adjustment component is arranged between the two matching connecting rods and the base plate.

[0012] Furthermore, two limiting sliding blocks are fixedly provided on the inner wall of each of the U-shaped movable plates, and limiting sliding grooves cooperating with the limiting sliding blocks are provided on the fixed mounting plate.

[0013] Furthermore, the synchronous adjustment component includes two cooperating movable plates, the two cooperating movable plates are arranged on one side of the fixed installation plate, the opposite surfaces of the two cooperating movable plates are fixedly provided with mating blocks, and an extension plate is provided below the two cooperating movable plates, the extension plate is fixedly connected to one side of the base plate, a first motor is fixedly installed on the extension plate, an elliptical adjustment block is fixedly provided on the power output end of the first motor, the elliptical adjustment block cooperates with the two cooperating blocks, one end of the cooperating connecting rod located in the front passes through the two cooperating movable plates in sequence and is fixedly connected to the cooperating movable plate located on the far right, and one end of the cooperating connecting rod located in the rear passes through the two cooperating movable plates in sequence and is fixedly connected to the cooperating movable plate located on the left.

[0014] Furthermore, the mating grinding mechanism includes an L-shaped fixing plate, which is fixedly connected to one side of the base plate, and a second motor is fixedly installed on the L-shaped fixing plate. A worm is fixedly provided on the power output end of the second motor, and two mounting connecting plates are fixedly provided on one side of the L-shaped fixing plate. One side of the two mounting connecting plates is provided with a U-shaped connecting plate, and a mating plate is movably hinged between the U-shaped connecting plate and the two mounting connecting plates. One side of the mating plate is provided with a connecting plate, one end of the connecting plate is movably hinged to the U-shaped connecting plate, and the other end of the connecting plate is fixedly provided with a worm gear, the worm is meshingly connected to the worm gear, and the worm gear is movably hinged to the two mounting connecting plates through a pin shaft, and a grinding assembly is installed on one side of the U-shaped connecting plate.

[0015] Furthermore, the grinding assembly includes an L-shaped mounting plate, the L-shaped mounting plate is fixedly connected to the U-shaped connecting plate, a third motor is fixedly mounted on the L-shaped mounting plate, and a grinding wheel is fixedly mounted on the power output end of the third motor.

[0016] Furthermore, bases are fixedly provided at the four corners of the bottom surface of the bottom plate.

[0017] The utility model provides a carbon steel casting production and grinding device. Compared with the prior art, it has the following beneficial effects:

[0018] 1. The utility model is provided with a clamping adjustment mechanism and a synchronous adjustment component. When the carbon steel casting to be polished needs to be clamped and fixed, it is convenient to drive the two clamping plates to move relative and oppositely to clamp and fix the carbon steel casting to be polished. This not only effectively solves the manual clamping and fixing method of the prior art, but also saves time and effort, greatly reduces the labor intensity of workers, and is simple to operate, which is conducive to increasing the efficiency of later carbon steel casting production and polishing;

[0019] 2. The utility model adopts the matching arrangement of the limit slider and the limit slot. When the two U-shaped movable plates move relative to each other, each limit slider is driven to slide along the corresponding limit slot, which can increase the stability of the U-shaped movable plate when moving, and further increase the stability of the clamping and fixing of the carbon steel casting body to be polished, which is conducive to further increasing the practicality of the device;

[0020] 3. The utility model cooperates with the grinding mechanism and the grinding component to facilitate the movement and adjustment of the grinding component through the grinding mechanism, so that the grinding component contacts the surface of the carbon steel casting to be polished. When it is necessary to polish it, the grinding component is started to drive the grinding wheel to rotate and polish the surface of the carbon steel casting to be polished. In this way, the production grinding operation of the carbon steel casting to be polished is realized. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 The utility model is shown as a three-dimensional connection schematic diagram of the overall structure of the main view;

[0023] Figure 2 It shows a three-dimensional connection schematic diagram of the overall structure of the utility model when viewed from above;

[0024] Figure 3 The left-view two-dimensional connection schematic diagram of the overall structure of the utility model is shown;

[0025] Figure 4A three-dimensional connection schematic diagram of the clamping and adjusting mechanism of the utility model is shown;

[0026] Figure 5 A schematic diagram of the three-dimensional split structure of the clamping and adjusting mechanism of the utility model is shown;

[0027] Figure 6 A three-dimensional connection schematic diagram of the matching grinding mechanism of the utility model is shown;

[0028] As shown in the figure: 1. bottom plate; 2. base; 3. extension plate; 4. clamping adjustment mechanism; 41. fixed mounting plate; 411. limit slide groove; 412. limit slide block; 42. connecting block; 43. matching connecting rod; 44. clamping plate; 45. U-shaped movable plate; 46. matching movable plate; 47. matching block; 48. elliptical adjustment block; 49. first motor; 5. matching grinding mechanism; 51. second motor; 52. worm; 53. L-shaped fixed plate; 54. installation connecting plate; 55. worm wheel; 56. connecting plate; 57. matching plate; 58. U-shaped connecting plate; 59. grinding assembly; 591. L-shaped mounting plate; 592. third motor; 593. grinding wheel; 6. carbon steel casting body to be ground. DETAILED DESCRIPTION

[0029] In order to make the purpose, technical solution and advantages of the embodiments of the utility model clearer, the technical solution in the embodiments of the utility model is described clearly and completely. Obviously, the described embodiments are part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] Embodiment 1

[0031] In order to solve the technical problems in the background technology, the following carbon steel casting production and grinding equipment is provided:

[0032] Combination Figure 1-6 As shown, the carbon steel casting production and grinding equipment provided by the utility model includes a bottom plate 1, and bases 2 are fixed at the four corners of the bottom surface of the bottom plate 1. The arrangement of the base 2 increases the stability of the overall device. A clamping adjustment mechanism 4 is installed on the bottom plate 1, and the clamping adjustment mechanism 4 is used to clamp and fix the carbon steel casting body 6 to be ground;

[0033] A matching grinding mechanism 5 is installed on one side of the bottom plate 1, and the matching grinding mechanism 5 is used to grind the fixedly clamped carbon steel casting body 6 to be ground.

[0034] The clamping and adjusting mechanism 4 comprises a fixed mounting plate 41, which is fixedly mounted on the top surface of the bottom plate 1, and two U-shaped movable plates 45 are slidably arranged on the fixed mounting plate 41, and mounting connecting blocks are fixedly arranged on the opposite surfaces of the two U-shaped movable plates 45, and clamping plates 44 are fixedly arranged on the opposite surfaces of the two mounting connecting blocks, and the two clamping plates 44 cooperate with each other to clamp and fix the carbon steel casting body 6 to be polished;

[0035] Each U-shaped movable plate 45 is fixed with connecting blocks 42 on both sides, and a matching connecting rod 43 is slidably provided between two adjacent connecting blocks 42. The matching connecting rod 43 located in the front is fixedly connected to the corresponding connecting block 42 located on the left, and the matching connecting rod 43 located in the rear is fixedly connected to the corresponding connecting block 42 located on the right, and a synchronous adjustment component is arranged between the two matching connecting rods 43 and the base plate 1.

[0036] The synchronous adjustment component includes two cooperating movable plates 46, and the two cooperating movable plates 46 are arranged on one side of the fixed installation plate 41. Cooperating blocks 47 are fixedly provided on the opposite surfaces of the two cooperating movable plates 46, and an extension plate 3 is provided below the two cooperating movable plates 46, and the extension plate 3 is fixedly connected to one side of the base plate 1. A first motor 49 is fixedly installed on the extension plate 3. The model of the first motor 49 is VYF-02, and an elliptical adjustment block 48 is fixedly provided on the power output end of the first motor 49. The elliptical adjustment block 48 cooperates with the two cooperating blocks 47. One end of the cooperating connecting rod 43 located in the front sequentially penetrates the two cooperating movable plates 46 and is fixedly connected to the cooperating movable plate 46 located on the far right, and one end of the cooperating connecting rod 43 located in the rear sequentially penetrates the two cooperating movable plates 46 and is fixedly connected to the cooperating movable plate 46 located on the left.

[0037] In specific use, before the carbon steel casting body 6 to be polished needs to be polished, it is clamped and fixed, and the operation is as follows:

[0038] The clamping adjustment mechanism 4 cooperates with the synchronous adjustment component: by placing the carbon steel casting body 6 to be polished on the top surface of the fixed mounting plate 41, starting the first motor 49, and driving the elliptical adjustment block 48 to rotate under the power output of the first motor 49, see Figure 4 and Figure 1As shown, the two matching blocks 47 are driven to move relative to each other and in the opposite direction. At the same time, since the matching connecting rods 43 are slidably provided between the two adjacent connecting blocks 42, the matching connecting rod 43 at the front is fixedly connected to the corresponding connecting block 42 at the left, and the matching connecting rod 43 at the rear is fixedly connected to the corresponding connecting block 42 at the right, and one end of the matching connecting rod 43 at the front sequentially penetrates the two matching moving plates 46 and is fixedly connected to the matching moving plate 46 at the far right, and one end of the matching connecting rod 43 at the rear sequentially penetrates the two matching moving plates 46 and is fixedly connected to the matching moving plate 46 at the far right. The matching movable plate 46 is fixedly connected, so that it is easy to drive the two matching connecting rods 43 to move relative and oppositely, and then it is easy to drive the two U-shaped movable plates 45 to move relative and oppositely, so as to drive the two clamping plates 44 to move relative and oppositely to clamp and fix the carbon steel casting body 6 to be polished. In this way, it not only solves the problem of manual clamping and fixing in the prior art, but also saves time and effort, greatly reduces the labor intensity of workers, and is simple to operate, which is conducive to increasing the later production and polishing efficiency of carbon steel castings, and thus is conducive to improving the practicability of the overall device.

[0039] As a further improvement of the above technical solution, two limiting sliding blocks 412 are fixedly provided on the inner wall of each U-shaped movable plate 45 , and a limiting sliding groove 411 matching with the limiting sliding blocks 412 is provided on the fixed installation plate 41 .

[0040] During specific use, since two limit sliders 412 are fixedly provided on the inner wall of each U-shaped movable plate 45, and a limit slide groove 411 matching with the limit slider 412 is opened on the fixed mounting plate 41, when the two U-shaped movable plates 45 move relative to and oppositely, each limit slider 412 is driven to slide along the corresponding limit slide groove 411, so that the stability of the U-shaped movable plate 45 during movement can be increased, and then the stability of clamping and fixing the carbon steel casting body 6 to be polished can be increased, which is conducive to further increasing the practicality of the device.

[0041] Embodiment 2

[0042] like Figure 1-6 As shown, based on the above embodiment, this embodiment further provides the following contents:

[0043] The mating grinding mechanism 5 includes an L-shaped fixing plate 53, which is fixedly connected to one side of the base plate 1. A second motor 51 is fixedly installed on the L-shaped fixing plate 53. The model of the second motor 51 is VYF-02. A worm 52 is fixedly provided on the power output end of the second motor 51. Two mounting connecting plates 54 are fixedly provided on one side of the L-shaped fixing plate 53. A U-shaped connecting plate 58 is provided on one side of the two mounting connecting plates 54. A mating plate 57 is movably hinged between the U-shaped connecting plate 58 and the two mounting connecting plates 54. A connecting plate 56 is provided on one side of the mating plate 57. One end of the connecting plate 56 is movably hinged to the U-shaped connecting plate 58. A worm gear 55 is fixedly provided on the other end of the connecting plate 56. The worm 52 is meshedly connected to the worm gear 55, and the worm gear 55 is movably hinged to the two mounting connecting plates 54 through a pin. A grinding assembly 59 is installed on one side of the U-shaped connecting plate 58.

[0044] The grinding assembly 59 includes an L-shaped mounting plate 591, which is fixedly connected to the U-shaped connecting plate 58. A third motor 592 is fixedly mounted on the L-shaped mounting plate 591. The model of the third motor 592 is VYF-02. A grinding wheel 593 is fixedly mounted on the power output end of the third motor 592.

[0045] In specific use, based on the first embodiment, when it is necessary to grind the clamped and fixed carbon steel casting body 6, the operation is as follows:

[0046] The cooperating grinding mechanism 5 cooperates with the grinding component 59: the second motor 51 is started, and the power output of the second motor 51 drives the worm 52 to rotate. At the same time, under the meshing operation, the worm wheel 55 is driven to rotate within a certain range, thereby driving the worm wheel 55 to be movably hinged along the two mounting connecting plates 54 through the pin shaft. At the same time, under the hinge operation, the two ends of the matching plate 57 are driven to be movably hinged along the two mounting connecting plates 54 and the U-shaped connecting plate 58 respectively. At the same time, one end of the connecting plate 56 is movably hinged along the U-shaped connecting plate 58. In this way, it is convenient to move and adjust the grinding component 59 so that the grinding component 59 contacts the surface of the carbon steel casting body 6 to be polished. When it needs to be polished, the third motor 592 is started, and the power output of the third motor 592 drives the grinding wheel 593 to rotate. In this way, it is convenient to drive the grinding wheel 593 to rotate to perform a grinding operation on the carbon steel casting body 6 to be polished.

[0047] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0048] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A carbon steel casting production and grinding device, comprising a base plate (1), characterized in that: A clamping and adjusting mechanism (4) is installed on the bottom plate (1), and the clamping and adjusting mechanism (4) is used to clamp and fix the carbon steel casting body (6) to be polished; A matching grinding mechanism (5) is installed on one side of the base plate (1), and the matching grinding mechanism (5) is used to perform a grinding operation on the fixedly clamped carbon steel casting body (6) to be ground.

2. The carbon steel casting production and grinding equipment according to claim 1 is characterized in that: The clamping and adjusting mechanism (4) comprises a fixed mounting plate (41), the fixed mounting plate (41) is fixedly mounted on the top surface of the bottom plate (1), two U-shaped movable plates (45) are slidably arranged on the fixed mounting plate (41), mounting connecting blocks are fixedly arranged on the opposite surfaces of the two U-shaped movable plates (45), clamping plates (44) are fixedly arranged on the opposite surfaces of the two mounting connecting blocks, and the two clamping plates (44) cooperate with each other to clamp and fix the carbon steel casting body (6) to be polished; Connecting blocks (42) are fixedly provided on both sides of each U-shaped movable plate (45), and a matching connecting rod (43) is slidably provided between two adjacent connecting blocks (42), the matching connecting rod (43) located in the front is fixedly connected to the corresponding connecting block (42) located on the left, and the matching connecting rod (43) located in the rear is fixedly connected to the corresponding connecting block (42) located on the right, and a synchronous adjustment component is provided between the two matching connecting rods (43) and the bottom plate (1).

3. The carbon steel casting production and grinding equipment according to claim 2 is characterized in that: Two limiting sliding blocks (412) are fixedly arranged on the inner wall of each U-shaped movable plate (45), and a limiting sliding groove (411) matching with the limiting sliding blocks (412) is provided on the fixed installation plate (41).

4. The carbon steel casting production and grinding equipment according to claim 2, characterized in that: The synchronous adjustment component comprises two matching movable plates (46), the two matching movable plates (46) are arranged on one side of the fixed installation plate (41), matching blocks (47) are fixedly arranged on the opposite surfaces of the two matching movable plates (46), and an extension plate (3) is arranged below the two matching movable plates (46), the extension plate (3) is fixedly connected to one side of the bottom plate (1), a first motor (49) is fixedly installed on the extension plate (3), an elliptical adjustment block (48) is fixedly arranged on the power output end of the first motor (49), the elliptical adjustment block (48) is matched with the two matching blocks (47), one end of the matching connecting rod (43) located in the front sequentially penetrates the two matching movable plates (46) and is fixedly connected to the matching movable plate (46) located on the far right, and one end of the matching connecting rod (43) located in the rear sequentially penetrates the two matching movable plates (46) and is fixedly connected to the matching movable plate (46) located on the left.

5. The carbon steel casting production and grinding equipment according to claim 1, characterized in that: The mating grinding mechanism (5) comprises an L-shaped fixing plate (53), the L-shaped fixing plate (53) being fixedly connected to one side of the bottom plate (1), a second motor (51) being fixedly mounted on the L-shaped fixing plate (53), a worm (52) being fixedly mounted on the power output end of the second motor (51), two mounting connecting plates (54) being fixedly mounted on one side of the L-shaped fixing plate (53), a U-shaped connecting plate (58) being mounted on one side of the two mounting connecting plates (54), and the U-shaped connecting plate (58) being connected to the two mounting connecting plates (54). A matching plate (57) is movably hinged between the mounting connecting plates (54), a connecting plate (56) is provided on one side of the matching plate (57), one end of the connecting plate (56) is movably hinged to the U-shaped connecting plate (58), a worm gear (55) is fixedly provided on the other end of the connecting plate (56), the worm (52) is meshingly connected with the worm gear (55), and the worm gear (55) is movably hinged to the two mounting connecting plates (54) through a pin shaft, and a grinding assembly (59) is installed on one side of the U-shaped connecting plate (58).

6. The carbon steel casting production and grinding equipment according to claim 5, characterized in that: The grinding assembly (59) comprises an L-shaped mounting plate (591), the L-shaped mounting plate (591) being fixedly connected to the U-shaped connecting plate (58), a third motor (592) being fixedly mounted on the L-shaped mounting plate (591), and a grinding wheel (593) being fixedly mounted on the power output end of the third motor (592).

7. The carbon steel casting production and grinding equipment according to claim 1, characterized in that: Bases (2) are fixedly provided at the four corners of the bottom surface of the bottom plate (1).