Grinding device for ship valve
The grinding device for ship valves automates the grinding process by fixing and spraying clean water, addressing inefficiencies in manual methods and improving the flatness and safety of valve sealing surfaces.
Patent Information
- Application Number
- CN202420876659.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-25
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2034-04-25
AI Technical Summary
Existing manual grinding methods for ship valve sealing surfaces are labor-intensive and inefficient, leading to uneven surfaces due to water corrosion, which affects the valve's performance and safety in ship piping systems.
A grinding device comprising a fixing component, grinding component, and water spraying component, which automates the grinding process by fixing the valve, contacting the sealing surface with a grinding piece, and spraying clean water to remove grinding particles, reducing manual labor and improving efficiency.
The device efficiently grinds ship valve sealing surfaces to restore flatness, enhancing valve performance and safety by automating the process and minimizing labor intensity.
Smart Images

Figure CN222289770U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ship valves, and particularly relates to a grinding device for ship valves. Background Art
[0002] Valves are essential control elements for fluid control in ship piping systems. For fluid control systems, valves play an important role in opening and closing the flow of media and controlling the flow, pressure and flow direction of the fluid.
[0003] After a valve has been used for a long time, its sealing surface is susceptible to water corrosion, causing the sealing surface to become uneven. The sealing surface is no longer flat, and the flatness of the valve sealing surface is damaged, which affects the subsequent use of the valve, for example, the valve may leak.
[0004] For the above problem, if the sealing surface of the valve is not seriously corroded, it can be repaired by grinding so that the flatness of the sealing surface meets the use requirements. If the sealing surface of the valve is seriously corroded, it is necessary to replace it with a new valve. After the new valve is replaced, it needs to be inlaid with a copper ring and then ground flat when used.
[0005] At present, at ship production sites, various types of ship valves that have been corroded by water are manually ground flat. The operator holds the valve and inserts different grinding heads into the sealing surface inside the valve according to requirements, and then manually rotates the grinding head to grind it flat. Although this method is simple to operate, it is labor-intensive and has low work efficiency. Utility Model Content
[0006] In view of the deficiencies of the prior art, the utility model provides a grinding device for ship valves to solve the problem of how to grind ship valves in the prior art.
[0007] The utility model provides a grinding device for ship valves, the grinding device comprising: a fixing component, a grinding component and a water spraying component, the fixing component is used to fix the valve so that the sealing surface to be ground on the valve can face the grinding component, the grinding component passes through the fixing component and contacts with the sealing surface to be ground on the valve to grind the sealing surface to be ground on the valve, and the water spraying component passes through the fixing component to spray clean water to the sealing surface to be ground on the valve when the valve is ground.
[0008] Preferably, the fixing assembly includes a first connecting plate, a second connecting plate and a connecting rod, the first connecting plate and the second connecting plate are connected by the connecting rod, a first through hole is provided on the first connecting plate, the valve is located between the first connecting plate and the second connecting plate, and the through hole end of the valve facing the sealing surface is connected to the first connecting plate, so that the grinding assembly passes through the first through hole and the through hole on the valve facing the sealing surface in sequence.
[0009] Preferably, the first connecting plate and the second connecting plate are circular or square connecting plates.
[0010] Preferably, there are multiple connecting rods, which are arranged in a circular array and connected between the first connecting plate and the second connecting plate, and the valve is located between the multiple connecting rods.
[0011] Preferably, a second through hole is formed on the second connecting plate.
[0012] Preferably, the grinding assembly includes a rotating rod, a grinding piece and a driving motor, one end of the rotating rod is connected to the grinding piece, the other end of the rotating rod is connected to the driving motor, the rotating rod passes through the fixed assembly so that the grinding piece can contact the sealing surface to be ground on the valve, and the driving motor is used to drive the rotating rod to rotate the rotating rod.
[0013] Preferably, the grinding member is a grinding head.
[0014] Preferably, the water spray assembly includes a water spray pipe, a nozzle, a water tank and a control component, the nozzle is connected to the water spray pipe, the water spray pipe is connected to the water tank, the water spray pipe is also connected to a control valve, and the control valve is connected to the control component; wherein the water tank is used to provide clean water to the water spray pipe, the control component is used to control the opening and closing of the control valve, and the nozzle is used to spray clean water onto the sealing surface to be ground on the valve.
[0015] Preferably, the control valve is a solenoid valve.
[0016] When the grinding device provided by the utility model is used to grind the ship valve, the valve is first fixed by a fixing component so that the sealing surface to be ground on the valve can face the grinding component, and then the grinding component is brought into contact with the sealing surface to be ground on the fixed valve, and the sealing surface to be ground on the valve is ground by the grinding component. During the grinding process, the water spraying component timely sprays clean water to the sealing surface to timely clean up the ground micro-powder particles on the sealing surface. Therefore, compared with the prior art, the grinding device provided by the utility model can grind the valve without manually holding the valve and manually rotating the grinding head, which can reduce labor intensity and improve work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solution of the embodiment of the utility model, the following will briefly introduce the drawings required for the description of the embodiment. In all the drawings, similar elements or parts are generally identified by similar reference numerals. In the drawings, each element or part is not necessarily drawn according to the actual scale.
[0018] Figure 1 It is a schematic diagram of the structure of the grinding device provided by the embodiment of the utility model;
[0019] Figure 2 It is a schematic diagram of the grinding device provided in the embodiment of the utility model when grinding a valve;
[0020] Figure 3 It is a schematic diagram of the grinding device provided in the embodiment of the utility model after grinding is completed. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] In the description of the present invention, it should be noted that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "top", "bottom", "top surface", "bottom surface", "inside", "outside", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0023] In the description of the present utility model, "several" means one or more, "more" means more than two, "greater than", "less than", "exceed" etc. are understood to exclude the number itself, and "above", "below", "within" etc. are understood to include the number itself. If the terms "first", "second", "third" are described, they are only used for the purpose of description and distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal connection of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. The following is a description of the embodiments of the present invention based on its overall structure.
[0025] Figure 1 This is a schematic diagram of the structure of the grinding device provided by the embodiment of the utility model, see Figure 1 In this embodiment, the valve 4 is a three-way valve, and the grinding device includes: a fixing component 1, a grinding component 2 and a water spraying component 3. The fixing component 1 is used to fix the valve 4 so that the sealing surface 40 to be ground on the valve 4 can face the grinding component 2. The grinding component 2 passes through the fixing component 1 and contacts with the sealing surface 40 to be ground on the valve 4 to grind the sealing surface 40 to be ground on the valve 4. The water spraying component 3 passes through the fixing component 1 to spray clean water to the sealing surface 40 to be ground on the valve 4 when the valve 4 is ground.
[0026] When the grinding device described above is used to grind the ship valve, the valve 4 is first fixed by the fixing component 1 so that the sealing surface 40 to be ground on the valve 4 can face the grinding component 2, and then the grinding component 2 is brought into contact with the sealing surface 40 to be ground on the fixed valve 4, and the sealing surface 40 to be ground on the valve 4 is ground by the grinding component 2. During the grinding process, the water spraying component 3 timely sprays clean water to the sealing surface 40 to timely clean up the ground micro-powder particles on the sealing surface 40. Therefore, compared with the prior art, the grinding device provided by the utility model can grind the valve without manually holding the valve and manually rotating the grinding head, which can reduce labor intensity and improve work efficiency.
[0027] See also Figure 1In a specific implementation scheme, the fixing assembly 1 includes a first connecting plate 11, a second connecting plate 12 and a connecting rod 13, the first connecting plate 11 and the second connecting plate 12 are connected by the connecting rod 13, a first through hole 110 is opened on the first connecting plate 11, the valve 4 is located between the first connecting plate 11 and the second connecting plate 12, and the through-port end of the valve 4 facing the sealing surface 40 is connected to the first connecting plate 11, so that the grinding assembly 2 passes through the first through hole 110 and the through-port 41 on the valve 4 facing the sealing surface 40 in sequence.
[0028] See also Figure 1 In a more specific embodiment, the first connecting plate 11 and the second connecting plate 12 are circular or square connecting plates.
[0029] See also Figure 1 In a more specific embodiment, there are multiple connecting rods 13, which are arranged in a circular array and connected between the first connecting plate 11 and the second connecting plate 12, and the valve 4 is located between the multiple connecting rods 13.
[0030] For example, in this embodiment, see Figure 1 The first connecting plate 11 and the second connecting plate 12 are circular connecting plates, the number of the connecting rods 13 is four, the four connecting rods 13 are arranged in a circular array and connected between the first connecting plate 11 and the second connecting plate 12, the valve 4 is located between the first connecting plate 11 and the second connecting plate 12, and the valve 4 is located between the multiple connecting rods 13.
[0031] See also Figure 1 In a more specific embodiment, a second through hole 120 is formed on the second connecting plate 12 .
[0032] See also Figure 1 In a specific embodiment, the grinding assembly 2 includes a rotating rod 21, a grinding piece 22 and a driving motor 23, one end of the rotating rod 21 is connected to the grinding piece 22, and the other end of the rotating rod 21 is connected to the driving motor 23, the rotating rod 21 passes through the fixed assembly 1 so that the grinding piece 22 can contact the sealing surface 40 to be ground on the valve 4, and the driving motor 23 is used to drive the rotating rod 21 to rotate the rotating rod 21.
[0033] In a more specific embodiment, the grinding member 22 is a grinding head.
[0034] See also Figure 1In a specific implementation scheme, the water spray assembly 3 includes a water spray pipe 31, a nozzle 32, a water tank 33 and a control component 34, the nozzle 32 is connected to the water spray pipe 31, the water spray pipe 31 is connected to the water tank 33, and the water spray pipe 31 is also connected to a control valve 35, and the control valve 35 is connected to the control component 34; wherein, the water tank 33 is used to provide clean water to the water spray pipe 31, the control component 34 is used to control the opening and closing of the control valve 35, and the nozzle is used to spray clean water onto the sealing surface to be ground on the valve.
[0035] In a more specific embodiment, the control valve 35 is a solenoid valve.
[0036] In the above-mentioned grinding device, specifically, the first through hole 110 is arranged to ensure that the grinding piece 22 in the grinding assembly 2 can pass smoothly. The nozzle 32 does not contact the grinding piece 22 to avoid abrasion of the nozzle 32 when the grinding piece 22 rotates.
[0037] In a preferred embodiment, the nozzle 32 sprays clean water toward the sealing surface 40, and in some optional embodiments, the nozzle 32 may also spray clean water toward the grinding member 22 while increasing the amount of water.
[0038] In the grinding device, specifically, the first connecting plate 11 and the connecting rod 13 and the second connecting plate 12 and the connecting rod 13 are connected by screws. The valve 4 and the first connecting plate 11 are connected by screws.
[0039] Figure 2 is a schematic diagram of the grinding device provided in the embodiment of the utility model when grinding a valve, Figure 3 is a schematic diagram of the grinding device provided in the embodiment of the utility model after grinding is completed, combined with Figure 1 , Figure 2 and Figure 3 The working principle of the grinding device in this embodiment is described in detail so that those skilled in the art can better understand the present invention, which is as follows:
[0040] like Figure 1 As shown, the sealing surface 40 to be ground on the valve 4 is corroded by water, and the corrosion is not very serious, which will affect the use of the valve 4 itself, and thus affect the safety of the ship's pipeline system. Therefore, the sealing surface 40 to be ground on the valve 4 needs to be repaired so that the flatness of the sealing surface 40 on the valve 4 meets the use requirements.
[0041] like Figure 2As shown, the grinding device provided in the embodiment of the utility model is used to grind the sealing surface 40 on the valve 4. First, the through-port end of the valve 4 facing the sealing surface 40 is connected to the first connecting plate 11, so that the through-port 41 on the valve 4 faces the first through-hole 110 on the first connecting plate 11. Then, the driving motor 23 is used to drive the rotating rod 21 to rotate, so that the rotating rod 21 rotates and contacts the sealing surface 40 on the valve 4, so that the grinding member 22 grinds the sealing surface 40, and at the same time, the nozzle 32 sprays clean water to the sealing surface 40 during the grinding process. During the grinding process, in order to achieve a better grinding effect, the position of the rotating rod 21 can be adjusted, for example, Figure 2 For example, the rotating rod 21 can be adjusted to move downward and the rotating rod 21 can be adjusted to move upward.
[0042] like Figure 3 As shown, the sealing surface 40 on the valve 4 is ground by using the grinding device provided in the embodiment of the utility model to obtain Figure 3 The sealing surface 40 on the valve 4 shown in FIG. Figure 1 and Figure 3 It can be seen that the sealing surface 40 on the valve 4 has changed from the original uneven surface to a flat surface, and it can be seen that the sealing surface 40 has been repaired and its flatness meets the use requirements. When the grinding is completed, the rotating rod 21 and the grinding member 22 are withdrawn from the valve 4 to the right, and the nozzle 32 is also withdrawn from the valve 4.
[0043] In some other embodiments, the grinding device for ship valves provided by the utility model can be used in different ways. For example, the second connecting plate 12 is connected to a rotatable clamping chuck on the headstock of a lathe, the rotating rod 21 is connected to a tool holder on the tailstock of the lathe, the valve 4 is rotated by means of a lathe, and the grinding feed amount of the grinding piece 22 is adjusted by the movement of the tool holder on the lathe, so that the grinding piece 22 on the rotating rod 21 contacts the sealing surface 40. At the same time, the nozzle 32 can be attached to the tool holder and move synchronously with the grinding piece 22 to spray clean water onto the sealing surface 40 at any time.
[0044] In this embodiment, the ship valve is a three-way valve, and various ship valves and valve components at a ship production site can be repaired by using the grinding principle.
[0045] In summary, the grinding device for ship valves provided by the utility model can grind ship valves with high efficiency.
[0046] The foregoing descriptions of specific exemplary embodiments of the present invention are for the purpose of explanation and illustration. These descriptions are not intended to limit the present invention to the precise form disclosed, and it is obvious that many changes and variations can be made based on the above teachings. Although an embodiment of the present invention has been shown and described, this specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. The specific features, structures, materials or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. The purpose of selecting and describing the exemplary embodiments is to explain the specific principles of the present invention and its practical application, so that those skilled in the art can make modifications, substitutions, variations and various selections and changes to the embodiments without creative contribution as needed after reading this specification without departing from the principles and purpose of the present invention, but they are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A grinding device for ship valves, characterized in that: The ship valve grinding device comprises: a fixing component (1), a grinding component (2) and a water spraying component (3); the fixing component (1) is used to fix the valve (4) so that the sealing surface (40) to be ground on the valve (4) can face the grinding component (2); the grinding component (2) passes through the fixing component (1) and contacts with the sealing surface (40) to be ground on the valve (4) to grind the sealing surface (40) to be ground on the valve (4); and the water spraying component (3) passes through the fixing component (1) and sprays clean water onto the sealing surface (40) to be ground on the valve (4) when the valve (4) is being ground.
2. The grinding device for ship valves according to claim 1, characterized in that: The fixing assembly (1) comprises a first connecting plate (11), a second connecting plate (12) and a connecting rod (13); the first connecting plate (11) and the second connecting plate (12) are connected via the connecting rod (13); a first through hole (110) is provided on the first connecting plate (11); the valve (4) is located between the first connecting plate (11) and the second connecting plate (12); and a through hole end of the valve (4) facing the sealing surface (40) is connected to the first connecting plate (11), so that the grinding assembly (2) passes through the first through hole (110) and the through hole (41) on the valve (4) facing the sealing surface (40) in sequence.
3. The grinding device for ship valves according to claim 2, characterized in that: The first connecting plate (11) and the second connecting plate (12) are circular or square connecting plates.
4. The grinding device for ship valves according to claim 2, characterized in that: There are a plurality of connecting rods (13), and the plurality of connecting rods (13) are arranged in a circular array and connected between the first connecting plate (11) and the second connecting plate (12), and the valve (4) is located between the plurality of connecting rods (13).
5. The grinding device for ship valves according to claim 4, characterized in that: The second connecting plate (12) is provided with a second through hole (120).
6. The grinding device for ship valves according to claim 1, characterized in that: The grinding assembly (2) comprises a rotating rod (21), a grinding piece (22) and a driving motor (23); one end of the rotating rod (21) is connected to the grinding piece (22), and the other end of the rotating rod (21) is connected to the driving motor (23); the rotating rod (21) passes through the fixing assembly (1) so that the grinding piece (22) can contact the sealing surface (40) to be ground on the valve (4); and the driving motor (23) is used to drive the rotating rod (21) to rotate the rotating rod (21).
7. The grinding device for ship valves according to claim 6, characterized in that: The grinding element (22) is a grinding head.
8. The grinding device for ship valves according to claim 1, characterized in that: The water spray assembly (3) comprises a water spray pipe (31), a spray head (32), a water tank (33) and a control component (34); the spray head (32) is connected to the water spray pipe (31), the water spray pipe (31) is connected to the water tank (33), the water spray pipe (31) is also connected to a control valve (35), and the control valve (35) is connected to the control component (34); wherein the water tank (33) is used to provide clean water to the water spray pipe (31), the control component (34) is used to control the opening and closing of the control valve (35), and the spray head (32) is used to spray clean water onto the sealing surface to be ground on the valve (4).
9. The grinding device for ship valves according to claim 8, characterized in that: The control valve (35) is an electromagnetic valve.