Separating device for soft porcelain material and mold

By designing the disengagement device of soft porcelain materials and molds, using push rods, guide rods and baffles, the problems of internal attachment and drop of molds are solved, and the safe and complete mold release of soft porcelain is achieved, avoiding edge damage and Drop damage.

CN222290526UActive Publication Date: 2025-01-03GUANGDONG GETONG ENVIRONMENTAL PROTECTION MATERIAL CO LTD
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Patent Information

Application Number
CN202420028091.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-01-05
Publication Date
2025-01-03
Estimated Expiration
2034-01-05

AI Technical Summary

Technical Problem

During the production process of soft porcelain, due to the uneven release agent inside the mold or the uneven cooling, it is easy to adhere to the mold, resulting in edge damage and appearance loss, and it is easy to fall off when the mold is separated, causing damage.

Method used

A soft porcelain material and mold disengagement device is designed, including push rods, guide rods, baffles and slide grooves. Through uniform force and separation mechanism, damage caused by external force is avoided, and when the mold is separated, it prevents Soft porcelain fell.

Benefits of technology

It effectively avoids the edge damage and fall of soft porcelain during the demolding process, ensures the integrity of soft porcelain, and reduces losses and damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a separating device for a soft porcelain material and a mold, which relates to the technical field of soft porcelain manufacturing and comprises a mounting rack, a first push rod arranged at the lower end of the inner side of the mounting rack, a second push rod fixedly mounted at the center of the upper side of the mounting rack, and an output end of the second push rod penetrating through the upper surface of the mounting rack and fixedly connected with an upper mold. And the lower ends of the guide rods penetrate through the upper side plate of the upper mold and are fixedly connected with baffles, and the middle of the inner side of the mounting frame is fixedly connected with a lower mold. By arranging the push plate, the top plate, the first push rod and the third push rod, damage to soft porcelain caused by demolding from the edge by using external force is avoided, the integrity of the appearance of the soft porcelain is guaranteed, loss is avoided, and by arranging the guide rod, the baffle and the second push rod, it can be guaranteed that when the upper mold is separated from the lower mold, the product quality is guaranteed. The soft porcelain attached to the lower side of the upper mold is effectively separated, and the soft porcelain is prevented from being damaged.
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Description

Technical Field

[0001] The utility model relates to the technical field of soft porcelain production, in particular to a device for separating soft porcelain material and a mold. Background Art

[0002] Soft porcelain is not real porcelain, nor is it a tile. It is a new type of building decoration material. It is made of modified clay as the main raw material and is formed, baked, irradiated and cross-linked using a special temperature-controlled molding system. It is a flexible building decoration surface material. Because it had the appearance of tiles when it was first created, it was commonly known as soft porcelain. Later, with the development of technology, it can be developed into imitation stone, leather, wood, etc. Anything that can be imagined can be achieved with soft porcelain.

[0003] During the production process of soft porcelain, it is necessary to use a mold to make texture on the surface. If the release agent applied to the inside of the lower mold is uneven or the mold is cooled unevenly, the soft porcelain is easy to adhere to the inside of the lower mold. The soft porcelain will be demoulded from the edge using external force, and the edge is easily damaged. The appearance of the soft porcelain is damaged and it cannot be used anymore, causing certain losses. The soft porcelain is also easy to adhere to the lower side of the upper mold engraved with textures. As the upper and lower molds are separated, the soft porcelain is easy to fall from a high place, causing certain damage. In view of the above problems, a separation device for soft porcelain material and mold is proposed to solve them. Utility Model Content

[0004] In order to solve the above technical problems, a device for separating a soft porcelain material and a mold is provided, which solves the problem that in the current production process of soft porcelain, a mold needs to be used to make textures on the surface. If the release agent applied to the inside of the lower mold is uneven or the mold is cooled unevenly, the soft porcelain is easy to adhere to the inside of the lower mold, and the edges of the soft porcelain are easily damaged during demolding. The appearance of the soft porcelain is damaged and it cannot be used any further, causing certain losses. The soft porcelain is also easy to adhere to the lower side of the upper mold engraved with a texture. As the upper and lower molds are separated, the soft porcelain is easy to fall from a high place, causing certain damage.

[0005] The cam is provided with a first push rod at the lower end inside the mounting frame, and a second push rod is fixedly installed at the center position of the upper side of the mounting frame, and an output end of the second push rod passes through the upper surface of the mounting frame and is fixedly connected to the upper mold, and the left and right ends of the lower side of the mounting frame are fixedly connected to a guide rod, and the lower end of the guide rod passes through the upper side plate of the upper mold and is fixedly connected to a baffle. The middle part of the inner side of the mounting frame is fixedly connected to the lower mold, and the rear side of the lower mold is fixedly connected to the mounting plate, and a slide groove is penetrated on the rear side surface of the mounting plate, and the lower edge of the slide groove is flush with the upper surface of the lower mold, and a third push rod is fixedly installed at the center position of the rear side of the mounting plate, and the output end of the third push rod passes through the interior of the slide groove and is fixedly connected to a push plate, and the push plate is slidably connected to the interior of the slide groove, and protective angles are provided at the left and right ends of the push plate.

[0006] Preferably, a groove is provided on the upper side of the lower mold, a top plate is slidably connected inside the groove, and the output end of the first push rod passes through the bottom of the lower mold and is fixedly connected to the lower side of the top plate.

[0007] Preferably, a liquid inlet pipe is fixedly connected to the right front end of the lower mold, a liquid outlet pipe is fixedly connected to the left front end of the lower mold, a main cooling pipe is arranged inside the lower mold, and the liquid inlet pipe and the liquid outlet pipe are connected to the inside of the main cooling pipe.

[0008] Preferably, a plurality of secondary cooling pipes are arranged inside the bottom plate of the lower mold, and the secondary cooling pipes are connected to the interior of the main cooling pipe. A plurality of connecting cooling pipes are arranged inside the side wall of the lower mold, and the upper ends of the connecting cooling pipes are connected to the interior of the main cooling pipe, and the lower ends of the connecting cooling pipes are connected to the interior of the secondary cooling pipes.

[0009] Preferably, both left and right ends of the lower side of the lower mold are fixedly connected with reinforcement plates, and the lower ends of the two groups of reinforcement plates are fixedly connected to the inner side of the mounting frame.

[0010] Preferably, a blanking plate is fixedly connected to the front side of the lower mold, and protective plates are fixedly connected to the left and right sides of the blanking plate.

[0011] Compared with the prior art, the utility model has the following advantages: the utility model is provided with a push plate, a top plate, a first push rod and a third push rod; the top plate can make the soft porcelain attached to the inside of the lower mold evenly stressed and ejected; the push plate can effectively separate the soft porcelain from the top plate, avoid the use of external force to demold from the edge and cause damage to the soft porcelain, ensure the integrity of the appearance of the soft porcelain, and avoid losses; by providing a guide rod, a baffle and a second push rod, it can be ensured that when the upper mold is separated from the lower mold, the soft porcelain attached to the lower side of the upper mold is effectively detached, avoid the soft porcelain from falling after the upper mold is moved to a certain height, and prevent the soft porcelain from being damaged. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0013] Figure 2 It is a rear view of the utility model;

[0014] Figure 3 It is a structural schematic diagram of the lower mold in the utility model;

[0015] Figure 4 It is a schematic diagram of the internal structure of the lower mold in the utility model.

[0016] The numbers in the figure are:

[0017] 1. Mounting frame; 2. First push rod; 3. Second push rod; 4. Upper mold; 5. Guide rod; 6. Baffle; 7. Lower mold; 8. Mounting plate; 9. Slide groove; 10. Third push rod; 11. Push plate; 12. Reinforcement plate; 13. Unloading plate; 14. Protective plate; 701. Groove; 702. Top plate; 703. Liquid inlet pipe; 704. Liquid outlet pipe; 705. Main cooling pipeline; 706. Secondary cooling pipeline; 707. Connecting cooling pipeline. DETAILED DESCRIPTION

[0018] The following description is used to disclose the present invention so that those skilled in the art can implement the present invention. The preferred embodiments described below are only examples, and those skilled in the art may think of other obvious variations.

[0019] Reference Figure 1-4As shown, a device for separating a soft porcelain material and a mold comprises a mounting frame 1, a first push rod 2 is arranged at the lower inner end of the mounting frame 1, a second push rod 3 is fixedly installed at the center position of the upper side of the mounting frame 1, an output end of the second push rod 3 passes through the upper surface of the mounting frame 1 and is fixedly connected to an upper mold 4, a pattern can be set on the lower side of the upper mold 4 as required, guide rods 5 are fixedly connected to the left and right ends of the lower side of the mounting frame 1, the lower end of the guide rod 5 passes through the upper side plate of the upper mold 4 and is fixedly connected to a baffle 6, the guide rod 5 can guide the upper mold 4 to accurately combine with the lower mold 7, and the baffle 6 can effectively prevent the soft porcelain material from adhering to the surface of the upper mold 4.

[0020] Specifically, a lower mold 7 is fixedly connected to the middle part of the inner side of the mounting frame 1, a groove 701 is provided on the upper side of the lower mold 7, a top plate 702 is slidably connected inside the groove 701, an output end of the first push rod 2 passes through the bottom of the lower mold 7 and is fixedly connected to the lower side of the top plate 702, a liquid inlet pipe 703 is fixedly connected to the front end of the right side of the lower mold 7, a liquid outlet pipe 704 is fixedly connected to the front end of the left side of the lower mold 7, a main cooling pipe 705 is arranged inside the lower mold 7, the liquid inlet pipe 703 and the liquid outlet pipe 704 are connected to the inside of the main cooling pipe 705, a plurality of secondary cooling pipes 706 are arranged inside the bottom plate of the lower mold 7, the secondary cooling pipe 706 is connected to the inside of the main cooling pipe 705, a plurality of connecting cooling pipes 707 are arranged inside the side wall of the lower mold 7, the upper end of the connecting cooling pipe 707 is connected to the inside of the main cooling pipe 705, and the lower end of the connecting cooling pipe 707 is connected to the inside of the secondary cooling pipe 706, so that the soft magnetic material can be effectively cooled.

[0021] Specifically, a mounting plate 8 is fixedly connected to the rear side of the lower mold 7, and a slide groove 9 is provided on the rear surface of the mounting plate 8. The lower edge of the slide groove 9 is flush with the upper surface of the lower mold 7. A third push rod 10 is fixedly installed at the rear center position of the mounting plate 8. The output end of the third push rod 10 passes through the interior of the slide groove 9 and is fixedly connected to a push plate 11. The push plate 11 is slidably connected to the interior of the slide groove 9. Protective angles are provided on both ends of the push plate 11, and the edge of the soft porcelain can be effectively protected when the push plate 11 pushes the soft porcelain. Reinforcing plates 12 are fixedly connected to the left and right ends of the lower side of the lower mold 7. The lower ends of the two groups of reinforcing plates 12 are fixedly connected to the inner side of the mounting frame 1. The reinforcing plate 12 can further fix the lower mold 7. A blanking plate 13 is fixedly connected to the front side of the lower mold 7. Protective plates 14 are fixedly connected to the left and right sides of the blanking plate 13. The protective plates 14 can effectively protect the soft porcelain during the blanking process to prevent the soft porcelain from falling and being damaged.

[0022] Working principle: After the soft porcelain material is pressed, the coolant is input through the liquid inlet pipe 703, the coolant flows into the main cooling pipe 705, passes through the connecting cooling pipe 707 and the secondary cooling pipe 706, and flows out from the liquid outlet pipe 704 after the soft porcelain is fully cooled. The second push rod 3 controls the upper mold 4 to move upward, and the baffle 6 will separate the soft porcelain from the upper mold 4 when the upper mold 4 starts to move upward. After the upper mold 4 is separated, the first push rod 2 controls the top plate 702 to move upward. After the top plate 702 rises to the top side of the lower mold 7, the third push rod 10 controls the push plate 11 to slide out from the inside of the slide groove 9 and push the soft porcelain to the blanking plate 13. The soft porcelain passes through the blanking plate 13 for the next process.

[0023] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and the specification only describe the principles of the utility model. The utility model may be subject to various changes and improvements without departing from the spirit and scope of the utility model. These changes and improvements fall within the scope of the utility model to be protected. The scope of protection claimed by the utility model is defined by the attached claims and their equivalents.

Claims

1. A device for separating a soft porcelain material and a mold, comprising a mounting frame (1), characterized in that: A first push rod (2) is arranged at the lower end of the inner side of the mounting frame (1); a second push rod (3) is fixedly mounted at the center position of the upper side of the mounting frame (1); an output end of the second push rod (3) passes through the upper surface of the mounting frame (1) and is fixedly connected to an upper mold (4); guide rods (5) are fixedly connected to the left and right ends of the lower side of the mounting frame (1); the lower ends of the guide rods (5) pass through the upper side plate of the upper mold (4) and are fixedly connected to a baffle (6); a lower mold (7) is fixedly connected to the middle part of the inner side of the mounting frame (1); A mounting plate (8) is fixedly connected to the rear side of the mold (7), and a slide groove (9) is opened through the rear surface of the mounting plate (8). The lower edge of the slide groove (9) is flush with the upper surface of the lower mold (7). A third push rod (10) is fixedly installed at the center position of the rear side of the mounting plate (8). The output end of the third push rod (10) passes through the interior of the slide groove (9) and is fixedly connected to a push plate (11). The push plate (11) is slidably connected to the interior of the slide groove (9), and protective angles are provided at both left and right ends of the push plate (11).

2. The device for separating a soft porcelain material and a mold according to claim 1, characterized in that: A groove (701) is provided on the upper side of the lower mold (7), and a top plate (702) is slidably connected inside the groove (701). The output end of the first push rod (2) passes through the bottom of the lower mold (7) and is fixedly connected to the lower side of the top plate (702).

3. The device for separating a soft porcelain material and a mold according to claim 1, characterized in that: The front end of the right side of the lower mold (7) is fixedly connected to a liquid inlet pipe (703), the front end of the left side of the lower mold (7) is fixedly connected to a liquid outlet pipe (704), a main cooling pipe (705) is arranged inside the lower mold (7), and the liquid inlet pipe (703) and the liquid outlet pipe (704) are connected to the inside of the main cooling pipe (705).

4. The device for separating a soft porcelain material from a mold according to claim 1, characterized in that: A plurality of secondary cooling pipes (706) are arranged inside the bottom plate of the lower mold (7), and the secondary cooling pipes (706) are connected to the inside of the main cooling pipe (705). A plurality of connecting cooling pipes (707) are arranged inside the side wall of the lower mold (7), and the upper ends of the connecting cooling pipes (707) are connected to the inside of the main cooling pipe (705), and the lower ends of the connecting cooling pipes (707) are connected to the inside of the secondary cooling pipe (706).

5. The device for separating a soft porcelain material and a mold according to claim 1, characterized in that: The left and right ends of the lower side of the lower mold (7) are fixedly connected with reinforcement plates (12), and the lower ends of the two groups of reinforcement plates (12) are fixedly connected to the inner side of the mounting frame (1).

6. The device for separating a soft porcelain material from a mold according to claim 1, characterized in that: A blanking plate (13) is fixedly connected to the front side of the lower mold (7), and protective plates (14) are fixedly connected to the left and right sides of the blanking plate (13).